International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 12 Issue: 05 | May 2025
p-ISSN: 2395-0072
www.irjet.net
Research paper on Design, fabrication and mathematical analysis of remote controlled Hydraulic Powered Jack System Pradeep Chauhan1, Anand kumar2, Aman hussain3, Yogendra vishwakarma4, Jatin Srivastav5 Santosh kumar6 1First Author,2345U.G students, Dept. of Mechanical Engineering, axis institute of technology and management,
Kanpur, U.P. India
6Assistant Professor & , Dept. of Mechanical Engineering, axis institute of technology and management,
Kanpur, U.P. India ---------------------------------------------------------------------***------------------------------------------------------------------Abstract - The automatic hydraulic jack system with and can lift large weights both safely and efficiently. As part remote controls is an advancement in automotive and industrial applications which enhance safety, ease, and accuracy when performing actions that require lifting. By combining hydraulic systems with remote controls, this system eliminates manual operations and reduces possible risks of injury. The system consists of a hydraulic pump, a cylinder, a control valve, a power source, and a remote control unit which allows the user to lift heavy objects with minimal human effort, based on Pascal's law. Key design aspects entail the adequacy of the load, dependability of power supply, strength of the material, and safety features such as overload protection and emergency stop mechanisms. The system is advantageous due to its ease of operation, quick execution, remote control, and multiindustry application including automobile repairs, construction, and emergency rescue services.
of the project, the hydraulic jack incorporated a hydraulic cylinder, pump, reservoir, control valve and their associated parts. The components are mounted on a sturdy frame. Since the system employs hydraulic power, the jack system can yield a high force output from a relatively low input, which is a requirement for most heavy duty tasks. Alongside the theory there are practical aspects like the construction steps, material choices, rigid body calculations, and sifting through available frameworks for optimal design alongside results verification.
Key Words: Hydraulic cylinder, Pascal’s law, Check
2. Design a lightweight and compact hydraulic jack that can be used in automotive and industrial fields and can easily be manufactured at low cost.
[2] OBJECTIVE This research has the following primary goals: 1. Create a hydraulic driven jack which can lift heavy loads with very little physical effort.
valve, Fluid pressure, Hydraulic fluid, Reservoir, Piston.
[1] INTRODUCTION
3. Ensure precise calculations and analyses of the hydraulic pressure needed alongside the parameters of the mechanical design to guarantee safe and efficient operations.
These traditional systems, however, demand a lot of physical labor and can be unsafe. The advent of an automatic hydraulic jack system operated through a remote eliminates these problems by providing a hands-free, effective, and safer means of lifting operations.
4. Choose the system parts and materials which provide the best reliability, strength, and durability.
In the event of tyre puncture or wheel replacing lift the car is more critical component. In this case, we are utilizing traditional methods of lifting the tyre. In such a situation physically handicapped person, ladies person or old person does not lift the tyre comfortably. They need more time and also need more force to lift the tyre. In such a manner to assist those who are physically challenged.
5. Evaluate the performance, efficiency, and safety of the jack by testing it with various load conditions. 6. Enhance the ease of use and load lifting capabilities over traditional mechanical jacks. 7. Set protective measures against hydraulic failure and other overload scenarios in the design.
The design and building of a hydraulic jack system is particularly important in lifting heavy loads with minimal human assistance. The system functions based on Pascal’s Law: pressure put into a closed system will be sent equally in every direction into the liquid This project seeks to design a portable hydraulic jack system that is inexpensive
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[3] METHODOLOGY In a step wise approach, the hydraulic powered jack system was designed and fabricated with the following stages: Conceptual design, component selection, system design,
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