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FABRICATION AND TESTING OF AN ELECTRIC BICYCLE

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International Research Journal of Engineering and Technology (IRJET)

e-ISSN: 2395-0056

Volume: 12 Issue: 05 | May 2025

p-ISSN: 2395-0072

www.irjet.net

FABRICATION AND TESTING OF AN ELECTRIC BICYCLE Shlok Kumar Srivastava1, Nainshy Kumari Gupta1, Sarita Prajapati1, Vikas Yadav1, Mr. Ashish Kumar Srivastava2 1 B. Tech Mechanical Engineering final year, Goel Institute of Technology &Management, Lucknow

2 Assistant Professor, Department of Mechanical Engineering, Goel Institute of Technology &Management,

Lucknow ---------------------------------------------------------------------***--------------------------------------------------------------------from the bike's battery. These enhancements aim to make Abstract - This project presents a comprehensive study and the e-bicycle not just a means of transport, but a practical, efficient, and sustainable mobility solution for the future.

innovative design of a solar-powered electric bicycle aimed at promoting sustainable, cost-effective, and efficient urban transportation. By comparing traditional bicycles and conventional vehicles across key parameters such as cost, power efficiency, accessibility, and environmental impact, the electric bicycle emerges as a superior solution, particularly for short-distance and intra-city travel. The design integrates renewable energy through solar power, a regenerative charging system using wheel friction, and smart features such as a flexible seat for all user weights, corrosion-resistant materials, and a multifunctional handlebar with storage and device-charging capabilities. The project highlights both the theoretical and practical aspects of electric bike components, emphasizing performance, energy efficiency, and user comfort—paving the way for next-generation eco-friendly mobility.

1.1 Key Features 1. Eco-Friendly Transportation Operates on a rechargeable battery, reducing air and noise pollution compared to fuel-powered vehicles. 2. Energy-Efficient Design Uses a BLDC motor for optimized power consumption and smooth operation during short and urban commutes. 3. Regenerative Charging System Innovative rubber padding system generates power through friction, recharging the battery while riding.

Key Words: Electric Bicycle, Sustainable Transportation,

Solar Power Integration, Regenerative Charging, Urban/Rural Mobility, Energy Efficiency, Eco-friendly Design, Smart Bicycle Features.

4. Durable and Corrosion-Resistant Frame Built with materials that withstand environmental wear, ensuring long-term reliability and low maintenance.

1.INTRODUCTION The electric bicycle (e-bicycle) represents a progressive step toward solving modern environmental and economic transportation challenges. Designed to reduce pollution and promote energy efficiency, e-bicycles offer a sustainable and economical alternative to traditional vehicles. Operating on a rechargeable battery coupled with an electric motor, ebicycles provide a low-maintenance, eco-friendly mode of transportation that is ideal for short-distance and urban travel.

5. Universal Comfort Seating Flexible seat design accommodates riders of varying weights, offering comfort and balance. 6. Smart Storage and Connectivity Handlebar-integrated storage system with USB charging port for mobile phones and Bluetooth devices.

This project focuses on the development of an innovative ebicycle model that integrates practical and user-friendly features. Key innovations include the use of corrosionresistant materials for durability, a flexible seat to accommodate users of various body weights for enhanced comfort, and a smart balancing design for improved mobility. Additionally, a regenerative charging system utilizing rubber padding friction with the road surface helps recharge the battery while riding. The e-bicycle also includes a smart handlebar storage system for carrying essentials like phones and keys, with built-in USB charging

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Impact Factor value: 8.315

7. Low Maintenance and Cost-Effective Minimal servicing needs and reduced fuel dependency make it economically practical for daily use. 8. User-Centered Design Designed with urban mobility in mind, offering convenience, safety, and adaptability for modern.

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