International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 12 Issue: 06 | Jun 2025
p-ISSN: 2395-0072
www.irjet.net
Design and Fabrication of Industrial Raw Material Lift Pratham Mankar1, Soham Mhalagi2, Tejas Karpe3 , Shailesh Mehendre4,Shreyash Gosavi5 1B.E. Mechanical student PES’s Modern College of Engineering, Pune-05 2B.E. Mechanical student PES’s Modern College of Engineering, Pune-05 3B.E. Mechanical student PES’s Modern College of Engineering, Pune-05 4B.E.Mechanical student PES’s Modern College of Engineering, Pune-05
5Assistant Professor,Department of Mechanical Engineering, PES’s Modern College of Engineering, Pune-05,
Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------
It represents the design of the electric lifting motor according to a commonly used scheme for the design of electric motors, from the power at a uniform load to the relative load of the motor [1].the analysis of a scissor lifting mechanism based on the lead screw mechanism concept was studied in order to keep the lift’s cost down, the design might make the lift smaller and which becomes appropriate for medium projects [4].
Abstract – Industrial lifts play an important role in modern industries which helps to move raw materials vertically in a safe and efficient way. The elevators are specially designed to carry heavy loads and to work in tough and critical conditions. These are widely used in different sectors like manufacturing, agriculture, mining, pharmaceuticals and construction, where raw materials need to be lifted from one floor to another in large quantities in less time. The industrial lift makes the process faster and reduces the manual work and saves time. This project covers the detail design and manufacturing of an industrial lift system model for lifting raw materials along with humans. It also includes installation of control system to operate the lift safely and efficiently by preparing small scale model.
3. EXPERIMENTAL WORK
Key Words: Industrial lift, Material handling, two floor lift system, load lifting mechanism, control system, Lift Automation, Safety
The experimental work typically involves the analysis, design and fabrication of the industrial raw material lift model which has lifting capacity of 4215 N load at the rate of 0.63 m/sec. It also includes the design of rope and pulley calculating force analysis of power transmission mechanism and selection factor for specified motor power with working load limit to actual load (5:1).
1. INTRODUCTION
3.1 Components of Lift
The integration of industrial lifts is aimed at enhancing the efficiency, safety and overall productivity of raw material handling within our facility. Given the increasing scale of operations and the need for streamlined vertical transportation of materials, implementing industrial elevators provides a strategic solution to address the limitation of manual and horizontal handling methods. Traditional material handling methods often result in delays, increased labour costs and heightened safety risks, especially when transporting heavy and bulky materials between different levels of a plant or facility.
01) Motor 02) Battery 03) Double pole double through DPDT switch 04) Limit Switch 05) Worm and worm gear 06) ON/OFF switch 07) Wire and connectors 08) Insulating tape 09) Sheet Metal 10) Others 3.2 Data and designing
2. LITERATURE REVIEW
Design an elevator for an industrial use which has an lifting load capacity of 4215 N (430 kg.) for 1 floor height. Selection of Gear - Selecting Worm and Worm wheel gear because of its self locking property.
The lift model has to be designed considering the load capacity and other design considerations. For this different literatures were studied. The lift designed for a rated load capacity of 10 kg which required 1 hp electric motor. The power transmission was achieved using belt pulley, worm gear and chain sprocket mechanisms; and the automation system was achieved using contactors and limit switches [2].The design of electric lifting motor for an electric hoist of the single girder bridge crane with the 500 kg load capacity.
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Material selection. For worm: Cast hardened alloy steel (16Ni80Cr60) {Sut=710N/mm2}
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