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Design, Fabrication and Economic Feasibility of a hydraulically operated palm leaf cup machine

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International Research Journal of Engineering and Technology (IRJET)

e-ISSN: 2395-0056

Volume: 12 Issue: 08 | Aug 2025

p-ISSN: 2395-0072

www.irjet.net

Design, Fabrication and Economic Feasibility of a hydraulically operated palm leaf cup machine Ajith Krishnan K (Lecturer, Department of Marine Technology, National College, Kerala, India) ---------------------------------------------------------------------***---------------------------------------------------------------------

Abstract – The biodegradable palm leaf cup making

effective manufacturing further enhancing productivity and market competitiveness.

machine is developed to produce eco-friendly, disposable cups and plates from areca nut leaves. The process include washing, soft

1.1 Market Survey Market research properly conducted and use on a regular basis is just valuable to manufacture. Technical research ensure the continued vitality of business market research may be defined as a organized approach which include on research activities involved in marketing problems.

pneumatic configurations are available, with low power consumption and high productivity. The machine eliminates plastic usage. Addressing soil, water and air pollution concerns. The products are chemical free, hygienic, light weight, leak proof and capable of holding liquids for several hours. They are safe for micro wave and refrigerator use and can be molded into various shapes and sizes. The technology supports small-scale and cottage industries while offering sustainable, cost-effective alternative to plastic tableware for events, tourism hubs and religious gathering.

Conducted a preliminary market survey by visiting house in both rural and urban areas and also carried out some shops. They all are gave an idea about score of this project. Almost 92% of people really encourage preceding project. I have done market survey on Alappuzha district and I got a hearty a acceptance of this project from people who suffering from lack of disposable plate. I found that no other industry producing this product at this area.

Key Words: Eco-friendly manufacturing, Sustainable disposable plates, Plastic waste reduction, Biodegradable tableware, Areca nut leaf products.

1.2 Product Analysis Product analysis is carried out to simplify product lines by eliminating those which have a limited demand to determine the method of packing which may be accepted characteristics. If the customer knows the relative advantages of this product with the other, they will be persuaded to purchase this product.

1.INTRODUCTION Leaf cups and plates have been traditionally handcrafted in Indian villages for serving food during marriages, religious ceremonies and social functions. The introduction of machine-based production enable these products to be manufactured in uniform shape and size, enhancing dimensional stability while remain hygienic, inexpensive and biodegradable.

1.3 Market Analysis The main objective of the market analysis is to find the location of markets, scope of scale, who are the customers for the project, buying habits of customers and potential of market for the product. The size of the industry has to be increased with demand of the product.

The market potential for biodegradable leaf plates is significant, with more than 5000 leaf cup making machines operating across states like Uttar Pradesh, Madhya Pradesh, Gujarat, Andhra Pradesh, Karnataka. Demand exists in hawker markets, star hotels and mass catering works. The manufacturing process involves heating and pressing leaves using manually, hydraulically or pneumatic machines, ensuring uniformity, durability and low power consumption. Post-use, the plates decompose naturally and supporting circular economy.

1.4 Distribution Analysis This consist of the channels of distribution method of pricing resale price maintenance, ware housing, distribution cost analysis and other policies and practices required for product distribution. The economical selection of the best channels of distribution for a product. It is essential to success in market analysis.

By replacing plastic disposables, especially in large gatherings and high-footfall religious events such as Sabarimala, this technology supports cottage industries while contributing environmental preservation. Continuous design improvements, advance cutting technology and cost-

© 2025, IRJET

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Impact Factor value: 8.315

1.5 Return on Investment The average return expected about 20%.

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