Food & Drink Processing & Packaging - Issue 61 2025

FOOD & DRINK PROCESSING & PACKAGING

The world’s largest supplier of premium perforated solutions with over a century’s experience in perforation.

Page 21

NEW COMMAND & SIGNALLING DEVICES FOR FOOD PROCESSING: SANITATION MEETS INNOVATION

Schmersal now offers a complete range of innovative command and signalling devices specifically designed for hygiene-sensitive environments in the food processing industry.

Engineered for maximum cleanliness and reliability, these devices feature seamless transitions between sealing elements and surfaces, no protruding parts makes them exceptionally easy to clean. Their robust design withstands high-pressure washdowns and aggressive cleaning agents, meeting the highest hygiene standards.

With 147 device options available including mushroom pushbuttons, selector switches, and potentiometer-rotary switches you have the freedom to configure your control panels exactly how you need them.

Whether you are upgrading existing systems or building new equipment, this range offers the flexibility to design a safe and hygienic human-machine interface that fits your exact requirements.

For added customisation, all devices can be supplied with individual laser marking, including your company logo.

SCHMERSAL | Enigma Business Park Malvern, Worcestershire, WR14 1GL

www.schmersal.co.uk

uksupport@schmersal.com

Editor Amanda Buckingham editor@fdpp.co.uk

Business Manager Josh Holmes josh@mhmagazine.co.uk

Martin Holmes martin@fdpp.co.uk

Leila Schmitz leila@mhmagazine.co.uk The

Digital Sales Manager Jessica Bennett T: 01227 936971

Sales Manager Jamie Bullock jamie@mhmagazine.co.uk Tel: 01227 936971 M H Media Global Ltd. 18/20 Newington Road, Ramsgate Kent, CT12 6EE Tel 01304 806039 www.fdpp.co.uk

Sustainable Vibrations: How

Technology is Shaping the Future of Food Production

Harnessing the power of vibration to boost efficiency, hygiene and sustainability in modern food manufacturing.

In the world of food production, precision is everything. From handling raw ingredients to packaging the final product, every step must meet the highest standards of hygiene, efficiency, and sustainability. With roughly 15% of global food losses occurring during processing, manufacturers are under pressure to find smarter, cleaner and more reliable production methods.

Enter vibration technology—a quiet and powerful innovation transforming how food moves through production lines. By applying controlled vibrations, companies can convey, sieve, separate, dose and loosen materials with remarkable accuracy. Among the pioneers leading this shift is

NetterVibration, whose hygienic and efficient systems are helping food manufacturers worldwide cut downtime, save energy, and reduce waste.

Hygiene and Efficiency: The Twin Pillars of Modern Production In food manufacturing, hygiene isn’t negotiable. Equipment must process delicate products safely while enduring rigorous cleaning with strong detergents. NetterVibration’s stainless-steel systems, designed for corrosion resistance and easy maintenance, meet these demands head-on. Many models operate using lubrication free compressed air, removing contamination risks and reducing servicing needs.

From dairy to baked goods, powdered spices to meats, vibration solutions can be customised for nearly any environment—including high-

temperature zones or ATEXcertified areas where safety and hygiene are paramount.

Five Ways Vibration Drives Sustainable Success

1. Sieving and Separating Rosehip Seeds

A jam manufacturer needed to separate rosehip pulp from seeds and clean them for oil pressing. Using a custom vibrating sieve trough powered by electric and pneumatic vibrators, NetterVibration achieved neartotal material utilization—with minimal waste and maximum product quality.

2. Conveying and Cleaning in Meat Processing

Sticky ham strips once slowed production and cleaning. A stainless-steel linear-motion conveyor now moves the meat

smoothly without belts or moving parts, cutting energy and chemical use while simplifying sanitation.

3. Dosing Paprika Powder for Crisps

Clumping powder caused costly downtime in snack production. By combining an impactor to loosen material with a DosyPack dosing system, paprika is applied evenly and precisely—improving consistency and extending equipment lifespan.

4. Gentle Handling of Crackers for Packaging

To reduce breakage, a biscuit producer integrated a piston vibrator that gently positioned crackers for packaging. The result: higher product integrity, fewer rejects, and reduced waste.

lower cleaning energy, and longer equipment life all contribute to a smaller environmental footprint. Automated vibration systems also enhance workplace safety, replacing manual hammering and repetitive strain tasks with precise, reliable operation.

A Resonant Future

A producer of edible oils struggled with silos blocked by product bridges. Installing an pneumatic impactor with an adhesive mount prevented clogging and manual intervention—keeping flow consistent and silos intact.

Technology

with a Sustainable Impact

The advantages extend far beyond productivity. Reduced material loss,

In an industry where margins are tight and standards uncompromising, vibration technology delivers a rare combination of efficiency, safety, and sustainability. By rethinking how food moves through production, companies like NetterVibration are showing that innovation can be both hygienic and green—a vital harmony for the future of global food security.

www.nettervibration.com/en/

Element Logic has reached an agreement with BS Handling Systems, expanding UK automation offering

Element Logic, the world’s first and largest AutoStore® partner, is pleased to announce that it has reached an agreement to acquire BS Handling Systems, a leading provider of intralogistics solutions in the United Kingdom. This acquisition will mark a significant step in Element Logic’s strategic growth, further strengthening its footprint in the UK market, and reinforcing its position as a leading provider of fully integrated warehouse automation solutions in the UK and Ireland.

Strategic acquisition will strengthen Element Logic UK’s position with complete warehouse solutions BS Handling Systems brings over 20 years of experience delivering tailored material handling and warehouse solutions, including conveyor systems, sortation solutions, mezzanine floors, racking, and packaging. The acquisition forms part of Element Logic’s strategy to offer end-to-end warehouse automation solutions for businesses seeking to scale efficiently in an increasingly complex logistics landscape.

“We are excited to welcome BS Handling Systems to the Element Logic family,” says Scott Torrington, Managing Director of Element Logic UK and Ireland. “Their strong industry expertise and customer focus aligns well with our goal to innovate warehouse solutions, providing comprehensive inbound and out-bound services quickly and focusing on delivering value to our customers.” “We are delighted to announce the next step in BS Handling’s journey as we join forces with Element Logic UK,” says Robert BrandSmith, MD of BS Handling. “This partnership brings together our

proven expertise in conveyors, storage and automation, to merge with Element Logic’s global scale and proven innovation, providing full turnkey integrator solutions specifically for the UK and Ireland market. For our customers, it means continuity with the same trusted team, combined with even greater capability, resources, and technology with Element Logic UK. For our staff, it opens up exciting new opportunities to grow and develop within one of the top automaton companies in the world. We’re proud of what we’ve built to date, and the future with Element is going to be extraordinary. We are all very excited for the journey ahead!”

“The acquisition of BS Handling Systems marks an exciting step forward for Element Logic in the UK,” says Ankush Malhotra, Group CEO of Element Logic.

“With their complementary capabilities and shared customerobsessed mindset, the combined business provides innovative and complete solutions that unlock new ways to serve customers and deliver streamlined, cuttingedge warehouse solutions. It is a perfect fit, built on trust, driven by expertise, and powered by people passionate about transforming logistics.”

Combined strengths unlock scalable, future-ready solutions for UK and Ireland warehouses The logistics world is evolving rapidly, and so are the needs of customers. More and more, businesses are looking for end-toend solutions – automation that is not just intelligent but seamlessly integrated into the broader warehouse environment.

With BS Handling Systems’ proven track record and Element Logic’s global expertise in AutoStore®, AMRs, software integration, and robotics; the newly combined offering enables businesses across the UK and Ireland to benefit from:

• Digital Intelligence: From smart picking algorithms to realtime performance dashboards, ElementLogic UK’s intelligent software brings speed, visibility, and precision to every part of the warehouse,turning complexity into competitive advantage.

• End-to-End Solutions: From AutoStore-powered AS/RS to advanced conveyors, AMRs, sortation andautomated packaging, customers gain a complete intralogistics solution under one roof.

• Local Expertise, Global Strength: BS Handling’s strong UK presence, now backed by Element Logic’sinternational scale, means faster support and solutions that fit local operational challenges.

• Future-Ready Automation: Intelligent, scalable, and sustainable systems designed to drive competitiveadvantage in modern warehousing.

The acquisition will be the latest step in Element Logic’s growth journey, building on previous strategic moves to create one of the most advanced, and customerfocused warehouse automation global players. Element Logic remains committed to innovation and excellence in intralogistics, and this acquisition reinforces its position as a trusted partner for warehouse automation across Europe.

Integrators Integrating

Element Logic has acquired BS Handling Systems – and that’s great news for UK warehouses. With this new alliance, some of the world’s most cutting-edge systems are standing by to automate every aspect of your warehouse, from sortation to handling to packaging.

The ultimate turnkey solution!

Reusable packaging that transforms beverage retail

As sustainability moves to the top of the retail agenda, reusable packaging has become a practical and proven way to cut waste, reduce costs, and improve efficiency across the supply chain. For retailers, it delivers even more: cleaner shelves, faster restocking, and more attractive displays that help sell more while complying with sustainability goals and packaging regulations.

Tosca is at the forefront of this shift. As a global leader in reusable and 100% recyclable plastic packaging and pooling solutions, Tosca provides packaging solutions that keep products moving safely, efficiently, and sustainably from factory to shop floor. Its integrated beverage solution - combining the UDP half pallet with durable plastic beverage trays - shows how reusability can drive both operational performance and commercial success.

The power of reusable plastic packaging

Reusable plastic packaging offers increased consistency, durability, and hygiene compared to single-use packaging. Made from 100% recycled

and fully recyclable plastic, Tosca’s packaging is designed for repeated use, maintaining strength and quality through every cycle. Unlike cardboard or wood, plastic doesn’t absorb moisture, warp or splinter - making it ideal for food and beverage environments where both hygiene and presentation are paramount.

By switching from single-use packaging to reusable plastic solutions, retailers and brands reduce their dependence on disposable materials, cut carbon emissions, and eliminate packaging waste. Independent analysis shows that, compared to a single-use display of 100 products, the UDP half pallet can reduce carbon emissions by 400–600 kilograms of CO2 equivalent, delivering measurable sustainability gains without compromising efficiency.

Pooling: sustainability that makes business sense

Tosca’s pooling model takes reusability one step further. Instead of owning packaging assets, customers pool them through Tosca’s managed network. Once

used, each pallet, crate, or tray is collected, inspected, washed, and redistributed by Tosca -ensuring every item remains in circulation for as long as possible.

This system reduces capital investment, eliminates storage and maintenance costs, and guarantees consistent availability, even during seasonal peaks. By keeping assets in use across multiple customers, pooling significantly reduces waste, streamlines operations, and ensures that every component of the supply chain contributes to a truly circular economy.

Smart, clean, and efficient beverage merchandising

Within this model, Tosca’s UDP half pallet and plastic beverage tray combination provide a complete, retail-ready beverage display system that brings the benefits of reusable packaging directly to the shop floor. Built for efficiency, the UDP half pallet combines a load capacity of up to 500kg with a compact 800 × 600 mm footprint, enabling faster handling and easier movement through warehouses, distribution centres, and stores.

The beverage trays are designed to sit securely on the UDP, forming a sturdy and hygienic merchandising platform that moves seamlessly from truck to shop floor. This retailready system eliminates unpacking and shelf-stocking, saving valuable time and labour. Staff can restock quickly, keeping displays full, neat, and easy to access.

Durable and easy to clean, the trays maintain spotless shelf appeal and protect against spills or product damage - creating a consistently premium look that enhances brand image and helps attract shoppers. The result is a cleaner store environment, faster replenishment, and measurable labour and waste savings.

Boosting promotions and customer experience

In-store, the UDP and trays are more than just operational tools – they’re powerful sales drivers. Their modular, space-saving design enables eye-catching end-of-aisle

and seasonal displays that can be moved, refreshed, or repositioned in minutes. Retailers can react faster to promotions or stock changes, maximising every square metre of selling space.

For customers, these displays offer a cleaner, more engaging experience. Products are wellpresented and easy to pick up, encouraging impulse purchases and reducing the clutter associated with single-use cardboard. In the UK, this approach has already proven successful for retailers: Tosca’s beverage solution is widely adopted by over 150 FMCG brands, driving efficiency and sales growth while cutting environmental impact.

Proven performance across Europe

“The UDP half pallet is more than a logistics tool - it is a proven driver of revenue,” says Laurent Le Mercier, EMEA President, Tosca. “By moving directly from production to the shop floor without the need for unpacking or handling, it allows

retailers to launch promotions faster, optimise every square metre of selling space, and generate additional sales even when shelf space is at capacity.’’

Following its success in the UK, Tosca’s beverage solution is expanding across Europe, helping retailers and brands enhance efficiency, improve hygiene, and embrace sustainability with a proven, circular model.

From the warehouse to the shop floor, Tosca’s reusable packaging solutions deliver measurable impact: cleaner operations, smarter merchandising, and stronger sales. With durable plastic assets, a robust pooling network, and a focus on efficiency at every stage, Tosca helps beverage retailers turn sustainability into a source of competitive advantage.

uk_sales@toscaltd.com

Contact Us - Tosca EU

Blackmon Power Fast-Tracks Asset Monitoring with Flir i65 and Condoit App

Charlotte-based testing company slashes reporting times from 12 hours to five minutes with a connected, cloud-first workflow.

By combining Flir’s new i65 thermal imaging camera with the Condoit electrical data platform, the company has overhauled its asset monitoring and reporting process – cutting turnaround times from 8-12 hours to less than five minutes. The result: faster workflows, fewer errors, and smarter decision-making for customers.

Modernizing a Manual Workflow

Until recently, Blackmon Power’s technicians followed the same time-consuming process familiar to many in the industry: capture thermal images, store them on SD cards, transfer the data to spreadsheets back at the office, and manually generate reports.

“The biggest time constraint was always back-end reporting,” recalls Tyler Grant, Project Manager at Blackmon Power. “We knew that a more advanced thermal camera and data app could save time and money – for both us and our customers.”

A small 10-15 component inspection typically took two hours to report. Larger jobs could demand an entire workday. For some projects, reporting alone consumed up to 30% of total job time, cutting into margins and slowing response times.

The Flir + Condoit Advantage

The solution came in the form of Flir’s i65, a next-generation thermal camera from the iXX-Series, and Condoit, a cloud-based electrical data platform.

The i65 pairs infrared imaging with smartphone-like functionality, while Condoit offers automatic single-line diagram generation, NFPA 70B-aligned maintenance workflows, and a customer visibility portal. Together, they

enable real-time data capture, instant cloud sync, and automated reporting – a far cry from spreadsheets and manual uploads.

Proving Ground: Kings Mountain Data Center

Blackmon Power put the new workflow to the test at the Kings Mountain Data Center Campus for T5 Data Centers, a flagship 60 MW facility billed as Carolina’s only “FOREVER ON” data center. The Phase I delivery of the new project is scheduled for 2026.

Technicians scanned electrical distribution assets using the i65, identifying temperature anomalies that could signal loose connections or faulty equipment. Each scan took just 15-20 seconds, with data uploaded automatically to the cloud.

Previously, reporting might take half a technician’s time. Now, with the Flir–Condoit platform, that figure drops close to zero.

“Using the i65 and Condoit app is a total gamechanger,” Tyler says. “I’ve been doing this job for over a decade, and it’s never been this easy. Reporting has moved from the office to the field. What used to take us 12 hours now takes five minutes.”

Twice the Speed, Real-Time Collaboration

The Condoit integration connects wirelessly with most Flir cameras, doubling the speed of traditional thermography workflows. There’s no manual image sorting or software juggling; everything syncs instantly to the cloud.

Field teams and office engineers can collaborate in real time, while customers gain secure access to

their data through Condoit’s online portal. For clients like T5, which manage multiple facilities, this centralized visibility makes it easier to track electrical system health across entire property portfolios.

Bridging the Skills Gap

With nearly 60% of inspection teams reporting a shortage of skilled thermographers, the platform’s guided workflows help less experienced technicians perform expert-level inspections. Blackmon Power can now also collect baseline data for all components without passing on extra costs to customers.

“Before, collecting non-problematic data was too expensive for most clients,” Tyler explains. “Now, it’s simple and fast. And because field technicians can input data in real time, errors have dropped dramatically.”

Setting a New Benchmark

For Blackmon Power, the impact goes beyond speed. The integrated platform improves data accuracy, enhances transparency through customer portals, and sets a new standard for reporting quality.

“The Flir i65/Condoit platform puts our team light years ahead of the competition,” Tyler concludes. “It’s cleaner, faster, and better for our customers, with great reporting on the back end. What’s more, with the i65 we don’t need a separate smartphone or digital camera. This is going to change our business for years to come.”

For more information, Join the free webinar organised by both Condoit and Flir Revolutionizing Asset Monitoring with Flir iXX and Condoit. Here is the registration link:

https://register.gotowebinar.com/

Flir iXX-Series

The iXX-Series is a new class of app-powered thermal cameras designed to make inspections faster, easier, and more consistent, no matter the skill level of your team. From experienced thermographers to technicians new to thermal imaging, iXX cameras simplify every step of the process: capturing the right data, sharing it instantly, and turning it into actionable insights.

Built on the Flir Ace platform, the i34/i35 and i64/i65 work with apps developed by Flir, customers, and trusted third-party developers—so your camera can evolve with your inspection needs.

Smarter Asset Management Made Simple

Auto-Link Radiometric Images to Asset Hierarchy

Instant Report Generation with Insightful Dashboards & Trending

Simplified Workflows with In-Field Decision Support

Compatible with Flir Exx, T5xx, T8xx, iXX cameras

Optimising Perfume Production with ATEX Pumps

Today, we step into the luxury

world of fine fragrance

A leading global cosmetics brand chose us to supply four hygienic, ATEX-rated distilling pumps for their perfume line. These pumps now support the distillation stage, transferring heated alcohol–oil blends through a heat exchanger after kettle processing.

Distillation in perfumery

This procedure extracts volatile aromatic oils from plant materials by heating them to produce vapour, which is then condensed and collected.

Steam distillation is most common, using steam to extract fragrant molecules, later separated from water in an essencier.

Perfume is created by extracting natural or synthetic oils, blending them into top, middle, and base notes with alcohol and fixatives, then aging the mixture before filtering and bottling. Extraction methods include cold enfleurage

for delicate flowers and hot enfleurage for sturdier blooms like mimosa.

Cosmetic-grade pumps are designed to ensure product purity and skin safety through hygienic materials, bacteria-resistant construction, and compliance with strict standards. Built with closed, airless systems, they prevent contamination and protect product integrity. Manufactured from skin-safe materials like 316 stainless steel, they are easy to clean, CIP-compatible, and resistant to residues. With precise dispensing, they deliver consistent dosing that maintains quality while minimising waste.

Compliance with hygiene standards

In the US, the FDA and 3-A standards regulate pump design, requiring hygienic materials, CIP compatibility, and bacteria-free construction. In Europe, EHEDG

guidelines—focused on smooth, cleanable, and safe materials—also ensure cosmetic product safety.

ATEX certification, required under EU Directive 2014/34/ EU, ensures pumps can safely handle flammable substances like alcohol in perfume production without risk of ignition. Cosmetic pumps achieve ATEX certification through spark-proof materials and explosion-safe designs, allowing safe handling of flammable liquids in perfume production.

ATEX-rated cosmetic distilling pumps are built with safe materials suitable for direct contact with cosmetics, feature explosion-proof motors and components to prevent sparks or hot surfaces and use a sealed design that both contains internal explosions and prevents ignition of nearby flammable materials.

Cosmetic pumps for hygienic and precise fluid handling

Our ATEX hygienic pumps ensure gentle, contamination-free transfer in cosmetics production, maintaining quality and consistency across applications from perfumes to skincare. For this client, we supplied four ATEXrated single-phase side-channel pumps, ideal for low-power use with a standard AC supply.

Side-channel pumps deliver high pressure at low flow, self-priming, and up to 50% gas handlingideal for container emptying. Our ATEX-certified 316 stainless steel models with VFDs ensure efficiency, reliability, and long service life.

Not sure which pump is best for your delicate fluids? Talk to North Ridge Pumps—we’ll guide you to the perfect solution.

We’re pump specialists, so you don’t need to be Sanitary Pumps Engineered for Your Process

Optimise performance with specialist support

Whether you’re dealing with clogging, separation, downtime, or other issueit’s costly. Time wasted troubleshooting and lower production mean missed targets and less profit. A sanitary pump is the solution but choosing the right one feels like stepping into a minefield. You know what you need it to do but with so many options, it’s difficult to know which is best for your process and parameters.

+ Accelerated stator wear

+ Clogging

+ Changes to fluid consistency

+ Clean-in-place and sterilise-in-place hygiene issues

+ Crushing of sensitive products

+ Inconsistency in finished product

+ Inaccurate transfer of flavourings or ingredients

+ Liquid separation

+ Seal wear or failure

We’ve been engineering sanitary pumps for sectors such as distilling, brewing, food manufacturing/processing, and more, for 20+ years. We understand industry-specific processes and know what it takes to optimise performance through better-suited pump design - giving you complete peace of mind.

EXPERT GUIDANCE:

Our expert engineers understand your process and guide you through the options, so you can confidently select the most suitable sanitary pump.

EXAMPLE PRODUCTS:

+ Abrasive mixtures

+ Creams, milk & ice cream

+ Edible oils & fats

+ Fish & meat

+ Fruits eg. cooked apples, plums, berries, grapes

+ Grains & seeds

+ Pastes & purees

+ Syrups, juices & alcohols

+ Vegetables & peelings

+ Waste eg. trimmings, packaging & offcuts

+ Sheer sensitive liquids

+ Solid laden or viscous mixtures

REDUCE YOUR CARBON FOOTPRINTYOUR WAY!

At impact, we are committed to helping our customers achieve their sustainability targets. So much so, that we have created a dedicated infrastructure team tasked with just that - making sure our customers’ handling fleets have the lowest possible carbon footprint.

As sustainability becomes a greater priority for businesses, material handling equipment operations are under increasing pressure to improve their environmental performance.

However, we know that in reality many businesses are faced with barriers, such as energy supply limitations or budget constraints, that may be frustrating their goals.

Good news is at hand though, as there are a surprising number of simple steps that all lift truck operators can take, many without significant changes or costs, that can bring positive and meaningful environmental benefits to their fleets.

To help highlight some of these steps we have put together a handy guide, that is available as a FREE download. You can find the link for your copy at the bottom of this page.

The guide aims to help anyone using material handling equipment to improve their green credentials, no matter how big or small their fleet, and to do so at a pace that fits comfortably with their wider business operation.

Helpfully the guide identifies opportunities to introduce environmental improvements throughout each stage of the fleet’s life-cycle.

Some of the take-aways from this include:

• Going green does not have to be expensive

• Little changes can bring big savings

• Your drivers can make your fleet greener

• You don’t have to go fully electric or all new to go green

With a little e ort, everyone can achieve a greener fleet!

Pumping done right

The perfect mix of pumps for a ready to drink cocktail manufacturer

With a huge variety of products needing to be handled, when it comes to the food processing industry, no two pump requirements are the same. Getting the right pump, rather than just one that “does the job” is the key to saving yourself from excessive wear, unnecessary maintenance, product waste, process failures and energy costs. This case study is an example of the importance of just that.

Castle Pumps Ltd were approached by a manufacturer of ready to drink cocktails who were looking for pumps for various stages of their cocktail production. They had already installed two pumps supplied by Castle Pumps for the transfer of flavourings, and after six months of excellent service were ready to look at all of their other transfer processes, all with differing challenges meaning differing pumps needed to be specified.

They were looking for seven pumps for the transfer of the finished

cocktail products from container to container; an individual pump for each of the premixed cocktail products they offer.

They also required a single pump for transferring 55% proof alcohol that needed to be easily transportable around the plant to dispense at various locations and two pumps for handling cleaning solutions as part of their canning machines’ Clean in Place system.

The Solutions

When it comes to alcohol transfer, flexible impeller pumps are a go to pump design which is what Castle Pumps specified for the seven pumps. Firstly, they are a common cost-effective solution for food transfer applications where the fluid is not being pumped at high pressures, which this application wasn’t. To satisfy the hygienic requirements of the manufacturer, they were specified with a food grade Neoprene impeller, compatible with the alcohol products and Tri-clover

connections that meet ISO 2852 standards for hygienic couplings. Secondly when it comes to the handling of drink products, it is often important that the pump applies low shear during the transfer process, which the flexible impeller design does. This is because a pump such as a centrifugal which applies force that agitates the product can lead to frothing and the impact on taste.

For the pump required to pump the 55% proof alcohol there were some additional requirements. The first point Castle Pumps recognised was that we needed to supply the flexible impeller pump with an ATEX motor due to the flammable nature of the fluid. In addition, dry run protection was specified to prevent any overheating to further limit the risk of potential sparks in the environment. With portability a key factor, the pump was supplied trolley mounted for ease of transportation and supplied with an inverter to allow it to be run at different speeds when transferring different quantities from different tanks.

For the two pumps that were being used to transfer cleaning chemicals, the main factor was ensuring material compatibility with the solutions in question. The pumps were also supplied with a reverse operating switch to allow retrieval of any excess chemical in the delivery hose back to the tank.

If you’re looking for the right pump to deliver your process or perhaps have a challenging fluid you need to transfer, contact the pump exerts at Castle Pumps.

For further information, please visit www.castlepumps.com

Pumps To Drive Your Process Efficiency

Pump smarter, not harder. Use our 15 years’ experience to save excessive wear, process failures, product waste & operator time.

✓ Solid-laden, viscous fluids without clogging/wear

✓ Safe handling of chemicals, fuels & flammables

✓ Highly accurate dosing of chemicals & ingredients

✓ Difficult to pump or delicate, shear sensitive fluids

✓ 99.98% barrel emptying to prevent product waste

✓ FDA & 3A models for food and hygienic applications

Contact our technical sales engineers now!

From Peak Season to Promotions: Keeping Packaging Lines Moving

In food and drink production, packaging lines are the heartbeat of the factory. Yet they are only as strong as their weakest link –and for many manufacturers, that link is keeping lines stocked with consumables. Reels of film, trays, cartons, bottles or caps: if materials don’t arrive on time, the entire line stops.

Day to day, this challenge is inconvenient. But at peak times – Christmas, Easter, summer BBQ season, or during supermarket promotions – the stakes rise dramatically. With output targets stretched, more frequent changeovers, and deadlines immovable, even a short delay in replenishment can cost thousands in lost throughput and risk critical supply relationships.

The reality on most factory floors

Traditionally, packaging lines are

supplied in three ways. Forklift drivers shuttle pallets back and forth from storage, often navigating through busy or hygiene-sensitive areas. Operators themselves leave their machines to fetch supplies when they run low, breaking their focus on monitoring and quality. Or managers overstock by the line as a buffer, trading valuable space, safety, and hygiene for short-term reassurance.

None of these methods are efficient. Forklift time is expensive and creates congestion. Operators lose productive minutes every time they step away. Overstocking adds clutter and compliance headaches. During quieter periods, these inefficiencies are tolerated. But during peak production, they can bring lines grinding to a halt.

The pressure of peaks and promotions

Seasonal demand and promotional surges amplify every weak point in packaging supply. Consumables are used up more quickly, meaning replenishment must happen more often. More SKUs and shorter production runs create a constant demand for different trays, films, or cartons. Many food and drink production lines are designed to handle multiple products throughout the year, not just during peak periods, so efficient changeovers become critical for maintaining output, saving time, and controlling costs.

Every stoppage chips away at Overall Equipment Effectiveness (OEE) – reducing availability, slowing throughput, and adding delays at the very moment when efficiency matters most.

At the same time, labour is stretched. Recruiting and training seasonal staff is increasingly difficult, and existing teams are already working at capacity. Relying on people to fetch and carry packaging materials is no longer sustainable. When lines stop, so does production – and in peak season, every lost minute counts.

Automation that flexes with demand

There is a smarter way to keep packaging lines moving. Autonomous vehicles can take on the repetitive, low-value task of delivering packaging materials to the line. They operate safely around people and equipment, carrying supplies – from reels to cartons – from storage to where they are needed – exactly when they are needed.

Better still, with models like Autonomous GO - Automation by the Hour, manufacturers can introduce automation with confidence and expand as their needs change. Additional vehicles can be integrated smoothly to support higher volumes, seasonal peaks, or new product lines – all without capital investment, long contracts, or licence fees. You simply pay for the hours a robot works. With ROI achievable within an hour and risk-free trials available, Autonomous GO delivers

long-term reliability with none of the upfront risk.

To suit different packaging environments, Guidance Automation offers applicationready autonomous vehicles tailored to specific tasks. iNcaart is engineered for lighter loads and maximum flexibility, designed as a base vehicle that works in combination with bespoke top modules such as conveyor units, tote lifters, trolleys, or fully custom-built solutions. For more demanding transport duties, briNgbot is an autonomous forked vehicle that delivers the same durability and reliability while handling heavier loads, ensuring that every packaging line – large or small – can be supported effectively.

The benefits for packaging operations

By automating packaging supply, manufacturers can:

• Eliminate downtime: lines stay stocked, with consumables arriving just in time

• Protect Overall Equipment Effectiveness (OEE): fewer stoppages and delays mean higher availability and throughput, even under peak pressure

• Free skilled staff: operators

briNgbot autonomous forked vehicle positions palletised loads for transfer onto conveyors, supporting smooth and efficient packaging operations.

remain focused on monitoring, quality, and efficiency, rather than fetching materials

• Use space more effectively: no more cluttered buffer stocks stacked around machines, reducing trip hazards and improving safety as well as hygiene

• Scale with confidence: seasonal demand can be met without relying on extra labour, thanks to Autonomous GO’s flexible pay-asyou-go model

Ready for the next peak

When seasonal peaks or supermarket promotions hit, production lines can’t afford to wait for their next delivery of consumables. With an autonomous supply system that flexes on demand, every line keeps running smoothly – whatever the workload.

It’s time to stop accepting stoppages as part of the job. With the right automation in place, packaging operations can stay resilient, efficient, and always ready for the next challenge.

Discover how flexible automation could keep your packaging lines stocked and stress-free:

Tel: +44 116 243 6250 enquiries@guidanceautomation.com www.guidanceautomation.com/ autonomous-go

Noblelight BlueLight® Flash Systems: Engineered for High Performance in Challenging Production Environments

In today’s fast-paced food and beverage packaging industry, hygiene, efficiency, and reliability are essential. Noblelight® BlueLight Flash systems from Excelitas® offer a cutting-edge, chemicalfree disinfection solution that is transforming how manufacturers disinfect products and packaging in food and beverage production facilities. These systems are designed to meet the rigorous demands of modern production environments, delivering consistent, high-level microbial reduction without harsh chemicals like peracetic acid and hydrogen peroxide.

Powered by pulsed xenon technology, BlueLight Flash systems emit intense ultraviolet light that inactivates pathogens by disrupting their cellular structure. This results in significant log reduction rates across a wide variety of packaging formats, from beverage bottle caps and food containers to direct irradiation of organic products such as poultry portions.

The BlueLight Flash product family includes two systems tailored to different application needs.

The BlueLight® Flash System has been reengineered for high throughput disinfection of compact packaging substrates and organic products. It performs reliably in cold, damp, and demanding environments such as poultry processing plants, with integrated monitoring mechanisms that enable the system to operate safely. With processing speeds of up to 500 square meters per hour, it consistently achieves microbial reductions greater than 4 log (99.99 percent). In recent microbiological studies, the system demonstrated exceptional efficacy across various substrates, including plastic bottle caps and aluminum lids and tins. On a glass slide reference sample, the system achieved greater than 6 log reductions of Aspergillus brasiliensis.

The BlueLight Flash Large Area System is engineered for broadsurface applications, such as those

in dairy production. It delivers uniform, high-intensity irradiation and supports both cell plate and sealing film carrier treatment. Its modular, cartridge-style lamp design streamlines maintenance, minimizes downtime, and enhances adaptability across diverse use cases. With a compact footprint, the system integrates easily into space-limited environments and is ideal for retrofitting applications.

Both systems feature intuitive human machine interfaces, IP69rated enclosures for washdown protocol compatibility, and quartz glass breakage sensors to ensure safe operation. As a noncontact disinfection solution, BlueLight Flash is ideal for emerging packaging trends that favor thinner, more delicate materials unsuited to wet chemical disinfection.

To support optimal implementation, Excelitas provides disinfection modeling and simulation services, helping customers configure the most effective system for their specific needs. For manufacturers seeking high-performance disinfection, BlueLight Flash systems offer unmatched safety, power, and peace of mind.

https://bit.ly/4ntEKR4

Email: julian.priddle@excelitas.com Office Phone: +44 1223 429822 Mobile: +44 7912 379865

Address: 161 Cambridge Science Park, Milton Road, Cambridge CB4 0GQ

Metal perforation for numerous purposes

Perforation ideal for food processing

Perforated sheets from RMIG Solutions meets the high levels of hygiene demanded by the food processing industry. Perforated screens are also strong with important thermal capabilities, making them useful for a wide range of food processing applications. RMIG Solutions tailor-made perforated solutions are ideal for cleaning, heating and steaming in food production environments. Whether it’s baking trays, cereal cleaning or ingredient conveyors, all of RMIG Solutions perforated materials can be customised for each application.

High air and fluid flows for the food industry

RMIG Solutions ability to work with different grades of stainless steel, aluminium and galvanised mild steel at very high perforation specifications, allows us to provide the

food industry with perforated materials that give high air and fluid flows through burr-free open area designs.

Custom-made perforated solutions

This provides ideal solutions for cleaning, heating and steaming in food production environments. So wether it’s baking trays, helical feeding drums or ingredient conveyance, all our perforated materials can be tailormade for fabricating and finishing in applications to meet customer’s exacting requirements.

Stock sheets within 24/48 hours

RMIG Solutions also deliver a wide variety of stock sheets in various materials and hole configurations, which we can deliver within 24/48 hours for those urgent requirements.

Enhancing Quality in Food and Beverage Production

Quality and consistency sit at the heart of every food and beverage brand. They shape reputation, build trust, and decide whether a product earns a place on the shelf. As the sector adapts to new ingredients, regulations, and consumer expectations, particle size analysis has become a core part of quality control and product development.

Endecotts has specialised in this field for more than 80 years. Its equipment helps manufacturers monitor performance, meet compliance standards, and maintain the quality that customers expect, from laboratory testing to production.

Precision Tools for Every Stage

Endecotts designs and builds instruments for one purpose: dependable, repeatable results. The company’s products are used across food and beverage production, including baking, dairy, beverages, confectionery, and other process industries.

Test Sieves

Made from high-grade stainless steel and supplied with Calibration Certificates to ISO 3310 or ASTM E11, Endecotts sieves provide full traceability. Each is measured and

inspected to confirm accuracy before it leaves the factory.

Sieve Shakers

Electromagnetic drive systems automate the sieving process. They remove much of the variation found in manual testing and ensure consistent outcomes over long production runs.

Consistometers

Used to measure viscosity and flow rate in sauces, dressings, and spreads. These instruments help food producers maintain uniform texture and appearance across every batch.

Sample Dividers

Accurate sampling is vital for representative testing. Endecotts dividers ensure powders, grains, and other bulk materials are split precisely, giving reliable data for process control.

Together, these instruments form a complete solution for measuring and managing particle size, from incoming ingredients through to the finished product.

Why Particle Size Matters

Particle size influences nearly every characteristic of a food or drink, be it flavour, texture, solubility, or stability.

• In baking, flour size affects dough formation, structure, and crumb.

• In coffee and tea, grind size governs extraction and taste.

• Spice and seasoning producers depend on uniformity for even blending.

• Powdered dairy products rely on correct sizing for solubility and flow.

• Chocolate and confectionery require precise control to achieve a smooth finish.

• In beverages, sieving prevents sedimentation and ensures a consistent mouthfeel.

Accurate particle analysis helps producers maintain these qualities, reduce waste, and keep every batch within specification.

A Partner in Precision

Manufacturing excellence depends on reliable measurement. Endecotts instruments support that aim by giving clear, repeatable results that stand up to scrutiny. Decades of engineering experience have shaped the company’s range, which continues to evolve with new materials and production techniques.

Whether testing ingredients in a development lab or monitoring production in a busy factory, Endecotts equipment helps ensure every batch meets the same standard of quality and consistency.

For more information or to speak with a specialist:

www.endecotts.com

sales@endecotts.com

WHEN PARTICLE SIZE MATTERS

ENDECOTTS delivers premium particle analysis equipment for the food and beverage industry. Our equipment is precision-engineered and EU-made for unbeatable quality.

Test Sieves

Sieve Shakers

Consistometers

Sample Dividers

There are several trends in the food and beverage industry that are influencing the growing importance of advanced particle analysis, such as:

Health & Nutrition Focus

Clean Label & Natural Products

Plant-Based & Alternative Proteins

Food Safety & Quality Assurance

Sustainability & Waste Reduction

PALpack Brings Smarter End-of-Line

Automation to the UK with Spider Robots

Automation is transforming how food and drink manufacturers handle their end-of-line processes. From packing to palletising, intelligent robotic systems are helping businesses improve consistency, throughput, and workplace safety, whilst reducing operating costs.

Leading this transformation is Spider Robots, one of Europe’s foremost suppliers of palletisers with more than 30 years’ experience in automatic packing and palletising lines. PALpack is proud to be the UK agent for Spider Robots, supplying fully integrated systems with comprehensive technical support and turnkey delivery.

Versatile packing and palletising systems

Spider Robots’ automation systems are designed for efficiency, flexibility, and ease of use. Built using high-end components, each machine is engineered for long-term reliability in demanding production environments.

Key features include:

• Modular construction – easily scaled from a single to multiple production lines

• Quick change grippers: simply release four clamps to swap grippers, allowing one palletiser to handle multiple product types.

• Remote access and monitoring –built-in cameras store up to three months of footage for faster fault diagnosis

• Universal components – common motors and sensors minimise spares and simplify maintenance

Spider Robots are particularly well suited to food and beverage operations handling multiple product types, where flexibility, reliability, and hygiene are critical.

Modular systems engineered for efficiency and ease of use

Spider’s modular palletiser design allows the system to serve a single production line or be extended to handle multiple lines within the same frame. When one head can manage several lines, a single unit is used; if higher throughput is required, additional robot gantries can be added to increase capacity.

This multi-line capability means multiple production lines can feed into a single palletiser system, providing an efficient setup that

reduces footprint, maximises throughput, and scales easily.

With PALpack’s turnkey capability, each system can be supplied as a complete line solution, including infeed conveyors, labelling, wrapping, and pallet outfeed, configured to fit your existing layout.

High-performance palletising systems

By replacing manual handling with robotic palletising, food and drink manufacturers can reduce labour requirements, improve accuracy, and keep pace with growing demand. Spider palletising systems, available through PALpack in the UK, can manage high volumes with minimal supervision.

Programming a new pallet pattern for a different pallet size or new product is straight forward. Through an intuitive animated interface, operators can create or modify pallet patterns directly on screen, with no specialist coding required. Once a configuration is saved, it can be recalled at any time, streamlining product changeovers and reducing downtime.

Spider’s case and tray packing solutions

Spider’s case and tray loading systems share the same proven design principles as their palletisers. They provide fast, accurate product handling across a wide range of packaging formats.

The method of feeding product into the case or tray depends on the type of item being handled. For flexible packs such as pouches or bags, consistency and orientation are crucial. Spider’s Delta robot uses a vision system to identify each pack, correct its orientation, and place it precisely into the carton.

For heavier or rigid products, or where items are already in a fixed orientation, Spider employs a pickand-place system which ensures reliable loading even at higher speeds.

Quick-change tooling lets operators switch between pack types within minutes using an interchangeable block and four easy-release clamps. All electrical and pneumatic connections are housed within the vertical axis, making changeovers fast, safe, and completely tool-free.

Turnkey end-of-line solutions

One of the greatest advantages of working with Spider Robots and PALpack is their ability to deliver complete turnkey end-of-line systems. Each solution is designed to complement the existing production flow and make the best use of available space, without requiring major layout changes or reconfiguration.

Spider can supply all connecting conveyors, carton and tray handling, labelling, and pallet wrapping. This integrated approach ensures that every stage of the process works together efficiently and reliably.

Back-up and support

Every Spider system supplied by PALpack includes remote VPN access and onboard cameras, allowing the support team to review operational footage and diagnose issues without delay. When a site visit is required, engineers arrive fully prepared with any necessary parts, ensuring most issues are resolved in a single visit.

All Spider machines use standardised motors, inverters,

and sensors, keeping spare part requirements to a minimum and reducing overall operating costs. For food and drink producers, the benefits include higher throughput, lower labour needs, and improved safety and traceability.

A trusted UK partner

As the UK agent for Spider Robots, PALpack provides complete support from consultation and system design to installation and ongoing service.

For more information or to discuss your requirements, contact PALpack on 07946 454188 or sales@palpack.co.uk

Driving efficiency in the beverage industry

Faced with fierce competition and rising consumer expectations, the drink manufacturing and bottling industries

need to find ways to deliver products faster and at lower costs than ever before, without compromising on either quality or production standards. If they’re going to meet these challenges, they need to partner with equipment manufacturers that can offer smarter, more reliable, and more efficient solutions.

Regal Rexnord™ is playing a key role in this move towards heightened efficiency and reliability. It offers a comprehensive portfolio of component products from trusted brands designed to meet the diverse challenges of modern production lines.

From gear motors and conveyors to precision motion control and braking systems, Regal Rexnord’s integrated suite of products delivers unparalleled performance and ease of integration, making it the go-to partner for original equipment manufacturers (OEMs) and plant engineers seeking a tailored solution for the beverage sector. From single components to fully integrated powertrain, Regal Rexnord can deliver new solutions to address your business challenges, while reducing the complexity of existing infrastructure.

More hygienic, more durable, more accurate

Bottling lines rely heavily on highperformance conveyor systems built on Bauer Gear Motor™ solutions. These compact, efficient gear motors out-perform the competition when it comes to durability and deliver outstanding resistance to the harsh washdown environments needed to keep lines hygienic. These are often complemented by robust enclosed

gear drives and motion control components engineered by Boston Gear™, ensuring smooth, dependable operation throughout the plant.

Bearing systems also play a key role in high-speed bottling operations. Here, Sealmaster™ PN Gold series ball bearings offer IP69K-certified resistance to ingress – ensuring the highest level of protection against the effects of repeated high pressure washdowns and other contaminates.

Elsewhere on the line, precision linear actuators and guides from Thomson™ ensure accurate, repeatable movement, helping manufacturers achieve consistent fill levels and label alignment.

Smarter conveying materials

Conveying chains are a critical factor in ensuring smooth, efficient, and hygienic product flow in beverage production. Regal Rexnord’s premium material offerings for conveyor chains and wear strips are engineered to outperform standard acetal or polyethylene materials, particularly in high-speed bottling and canning lines.

Options such as HP™ (High Performance Acetal), PSX™, NG Evo™, and Dry-PT™ deliver lower friction, improved chemical and temperature resistance, and exceptional wear life, all while reducing or even eliminating the need for external lubrication. Combined with advanced wear materials like Nolu-S™, these solutions enable quieter, cleaner operation, extend equipment lifespan, and support higher throughput with less downtime.

Stopping power

Maintaining precise control and safety is essential on fastpaced bottling lines, especially where stop–start cycles happen frequently. Regal Rexnord’s braking solutions, including electromagnetic clutches and brakes, deliver rapid, reliable stopping with minimal

maintenance requirements. These components support key applications such as conveyor indexing, cap handling, and labelling, helping to maximise uptime while protecting both operators and equipment.

At the far end of the line, robotics now are playing a larger role in tasks like packaging and palletising. Here, Regal Rexnord’s Kollmorgen™ brand provides robotic solutions required for agile, high-speed automation. Its advanced servo motors, drives, and motion controllers enable coordinated, repeatable performance – ideal for robotic arms managing demanding, repetitive operations such as case packing or shrink-wrapping.

When combined with Regal Rexnord’s wider range of clutches, actuators, and brakes, manufacturers can achieve seamless, synchronised motion that enhances productivity and accuracy across the plant.

The Regal Rexnord advantage

Working with Regal Rexnord means access to a unified network of leading motion control and power transmission technologies. OEMs and plant operators can simplify procurement and maintenance by working with a single, trusted partner – ensuring full system compatibility, reduced complexity, and coordinated support from design through to operation.

Whether the goal is to modernise existing lines or develop new systems from the ground up, Regal Rexnord provides complete, factory-tested powertrain and automation solutions tailored to the exact needs of the beverage industry. From the first gear motor to the last robotic palletiser, every component is engineered for durability, efficiency, and performance – backed by a global team dedicated to keeping production running smoothly.

www.regalrexnord.com

partner

Engineered to perform in the toughest food and beverage environments.

From processing to packaging, every component in a powertrain system needs to meet the highest standards of hygiene and reliability. Regal Rexnord provides stainless steel drives, washdown motors, and precision conveying systems designed to keep production lines running safely and efficiently while meeting strict hygiene standards.

Our technologies are trusted by global food and beverage manufacturers to maximise uptime, minimise product waste, and simplify maintenance.

Built on decades of expertise and innovation, we help you see beyond individual parts to build a powertrain with unlimited possibilities.

Turnkey Construction

CopriSystems have always offered a turnkey service but clients are often surprised to hear that they can do all the groundworks and internal fit-out, on top of the building design and installation.

Turnkey means that one company will handle everything in a construction project from the initial consultation to handing over the keys. In many ways, it is a collaborative arrangement in which CopriSystems act as the principal contractor and subcontract specific jobs out to other businesses until the facility is fully ready to operate. This means that communication is streamlined to one consistent point of contact and there are no complications with constant changes to the project management.

With turnkey projects

CopriSystems like to work with suppliers and businesses that are local to the project, not only so that they are able to reduce their carbon footprint but they have found that this strategy helps to create a more cohesive

team. A team that is flexible and readily on hand to make any necessary changes quickly and efficiently. A team that can offer specific expertise not only in their specialised field of work but also in their knowledge of local regulations and building codes. A team that is more likely to deliver the highest quality service because their business depends on them protecting their reputation in the local area.

Turnkey projects can reduce the financial unknowns and help to condense timelines. Sticking to a schedule is critical for successful delivery but during the lifecycle of a project, there are times when unforeseen delays can occur and additional costs are incurred. Extreme weather conditions cannot be avoided but miscommunication can and with all turnkey projects, CopriSystems are able to ensure that everyone is on the same page from the offset.

Turnkey projects are also great for setting high quality standards upfront to ensure consistency

throughout the project lifecycle across design, fabrication, build and finish.

Recently, CopriSystems have completed work on a multi-sport facility for Welland Park Academy in Market Harborough. This was a fantastic example of a turnkey project that was fully reliant on us getting the best people involved to deliver a state-of-the-art sports hall. As our site manager perfectly said, “Construction projects run smoother when you have the right selection of contractors supporting our own team of experts.

Contractors that can utilise years of experience to react to any given situation. Each contractor has exceeded expectations and their attention to detail was relentless. We were all one team together and the professionalism of everyone involved stayed continuously above the bar.”

For more information, a quick quote or site visit, please contact us: sales@coprisystems.com 01380 830 697

• Materials & machinery for the complete solution

• Transit & display packaging

• Fully-recyclable, sustainable, anti-fog, barrier, MAP packaging and more...

• High-speed equipment for demanding environments

• Supported by expert engineers, across the UK & Ireland

DISCOVER THE RIGHT INGREDIENTS FOR FOOD PACKAGING SUCCESS.

Reviewing your packaging system’s setting can result in material and power savings.

Greener packaging machinery for improved sustainability

The new pEPR regulations are shining a light on the environmental footprint of manufacturers’ packaging practices. The focus of the regulations is on materials use and specification, however operators can also make improvements toward their sustainability goals by reviewing the equipment they operate.

Below, Jonny Braithwaite, Director at Yorkshire Packaging Systems (YPS) talks through some of the ways manufacturers can reduce their environmental impact, improving their production performance while simultaneously lowering their plastic usage and also decreasing their power use.

When looking to invest in new or upgraded packaging equipment there are some key features now available that result in reduced materials use. For existing equipment, our engineers also attend customers’ sites for machinery maintenance visits, where optimisation of settings can lead to a reduction in power

consumption. For high-volume operations, these gains can mount up to serious savings.

Forward-thinking features

At YPS, we supply shrink wrapping machines and horizontal bagging machines that are designed with low gauge, highly-recycled content materials in mind, that in turn lead to higher throughput and a reduction in power requirements.

Features to look out for in this respect include:

Vacuum belts – The vacuum belt pulls the product and film through the machine, reducing the pressure on the film when compared with machines without this feature. This means that a much thinner film can be utilised, reducing film consumption by downgauging material specification. A vacuum belt also allows for a closer cut to the product, improving the pack aesthetic as well as reducing material consumption.

Continuous motion sealing jawThe sealing head moves with the product, rather than remaining static. This means it can start to close around the product earlier which creates a much tighter seal.

Thinner sealing jaw – A finer sealing jaw results in a narrower seal, resulting in small material reductions per pack. It can also activate closer to the product, again creating a tighter finished pack.

Side sealing first – Where the side seal is created first, the machine effectively creates a tube of material around the products as they pass through the machine and then cross cuts to separate each pack. This produces a tighter seal than processes which crossseal and then side-seal. It also creates significantly less material waste from trimming of the side seal.

Programmable start-stop –Machines which include startstop scheduling power off

automatically, ensuring that they are not running any longer than needed, therefore preventing unnecessary power use.

Power monitoring – Some models can include continuous power monitoring. This ensures that any issues that are causing a rise in consumption are highlighted and corrected as soon as possible, preventing wastage.

Optimal

operation of any line

Our in-house team of dedicated packaging engineers carry out service contract and routine maintenance work for our customers and also perform Sustainable Site Surveys, which review existing set-ups with the specific aim of reducing environmental impacts.

A few of the key settings they review include:

Sealing jaw temperature and dwell time – Ensuring that these settings are ideal for the operation confirms that the system isn’t using additional, unnecessary power. Reducing unnecessary dwell time also speeds up throughput for increased packs per minute and lessens machine wear and tear over the long term.

Heat shrink tunnel temperature – For shrink wrapping systems, shrink tunnel temperature should be matched to the material specification in use. Where customers have moved to the use of thinner films, reducing plastics use, they can also lower their tunnel temperature, realising a saving in power consumption.

Shrink tunnel operation – Our engineers always check that shrink tunnels are functioning as they should. If a heating element is down for any reason, the remaining elements use an increased power load overall to ensure the required temperature is reached.

For manufacturers and contract packers who would like to explore investment or upgrade options or who would like our engineering team to help optimise their current packaging system in line with their environmental goals, our team are always happy to help.

www.yps.co.uk

New automated packaging models can include features for significant reductions in plastic use.

Reliable Flow Measurement for Food & Drink Applications

In modern food and beverage manufacturing, precision and hygiene are everything. Whether it’s controlling ingredient dosing, monitoring water use, or managing CIP cycles, accurate flow measurement plays a critical role in maintaining quality, efficiency, and compliance.

The Comac Cal FLOW 33 Inductive (Electromagnetic) Flow Meter, supplied in the UK by iCenta Controls, offers a robust and costeffective solution for liquid flow applications across the industry. Designed for reliable performance in demanding environments, the FLOW 33 provides high accuracy and stability without the complexity or maintenance of mechanical meters.

Built with no moving parts, it’s ideal for use with conductive liquids such as water, juices, syrups, and cleaning fluids. The smooth internal bore eliminates areas

where residue could accumulate, making it suitable for hygienic or CIP-cleaned systems. Compact and corrosion-resistant, the FLOW 33 can be easily integrated into process lines and automated control systems, offering a variety of output signals compatible with modern PLC and SCADA networks.

For food and beverage producers under pressure to improve resource efficiency and reduce downtime, this meter combines dependable measurement with straightforward installation and long service life.

As with all iCenta-supplied instrumentation, the FLOW 33 is backed by technical expertise, calibration support, and tailored advice — ensuring every installation delivers precise and traceable results.

“Our partnership with Comac Cal enables us to offer proven

European-built technology supported by local service and calibration expertise,” says the iCenta Controls team. “It’s a combination that provides real value for process engineers and plant managers alike.”

From breweries and dairies to water utilities and energy recovery systems, the FLOW 33 provides the accuracy and dependability that modern production demands — helping keep operations flowing smoothly.

Learn more at iCenta Controls

AM Labels adds Neuralabel Callisto Colour Label Printer to its Portfolio

Expanding its already extensive range of colour label printers, AM Labels Limited has added the Neuralabel Callisto Colour Label Printer to its portfolio. It was showcased for the first time at the PPMA Show 2025.

The Neuralabel Callisto is an affordable, high-speed, colour label printer. It is durable and lightweight, due to its aluminium construction, and its small footprint makes it ideal not only for the factory floor, but also it can be accommodated in a small office.

The printer is able to produce BS5609 compliant labels, which are designed to withstand extreme conditions, including sunlight, prolonged exposure to water and abrasion. Using durable aqueous pigment inks, it is suitable for printing chemical and waterresistant labels due to their high resistance to alcohol and solvents. Additionally, these labels are GHS compliant, which means that the

labels meet global safety standards, which ensures that the labels can withstand hazardous material and chemical applications.

A large, seven inch intuitive, touch screen, with built-in help options, make the printer easy to operate as well as to maintain. In addition, the printer supports a variety of label design software such as Bartender, NiceLabel and SAP, adding to its versatility and ease of use.

What’s more, the high capacity, individual, CMYK ink cartridges1 and the generous media width, from one to 12 inches (25.4 to 304.8 mm), and a print width of 11.7 inches (297.2 mm) extends operational productivity. A print resolution up to 1200 x 4800 dpi guarantees that the labels look clear and sharp regardless of the application.

The portfolio from AM Labels continues to grow, with the addition to the range of the Neuralabel

Callisto. The Callisto is an ideal option for businesses looking to expand and enhance their in-house printing systems.

Brendon Bass, Sales and Marketing Manager, AM Labels Limited comments: “The Neuralabel Callisto colour label printer is an excellent solution for companies seeking to enhance and expand their in-house label printing operations. Having showcased it at the PPMA 2025 Show, visitors were impressed by its capability. It is designed to create high-quality labels, as well as being GHS compliant, which gives companies that added peace of mind. We are proud to add it to our portfolio, as part of our commitment to delivering high performance, business ready technology.”

For more information on labelling solutions from AM Labels, please call the sales team on 01536 414222 or email: sales@amlabels.co.uk

Kadant PAAL for Sustainable Solutions

If your organisation generates a significant amount of waste, which is very likely in a processing and packaging environment, exploring baling as a waste management solution is a key sustainable action for your organisation.

Don’t just think about waste, think about your effectiveness as an organisation, storage optimisation, transportation efficiency, recycling facilitation, reduced handling and ultimately cost savings.

At Kadant PAAL we offer a multitude of solutions which are tailored to your needs for now and also into your waste handling future.

Waste materials generated such as cardboard, cartons, paper and aluminium can all be baled effectively with our extensive range of products and we also take the major factor of quantity /

throughput into consideration before providing your organisation a solution. We are strong believers that we will only recommend a product that is suitable for you individually and we have the distinct advantage of choice from our vast range of baler and compaction products.

The Kadant PAAL baling and compaction equipment resource incorporates our PAAL range of Channel Balers and the DICOM product range of Compaction Equipment. Take the indecision and risk out of your waste processing requirements, partner with Kadant

PAAL who will provide established designs, tried and tested in thousands of installations. Our robust construction combined with the latest cutting-edge technology at Kadant PAAL will give you our tradition meeting technology formula.

In short, Kadant PAAL does not just supply machinery – we deliver you strategic value and growth through innovation, sustainability and operational excellence.

www.kadantpaal.com www.dicompaal.co.uk

daysoft.com

one day all contacts will be daily-disposable and one day they will all be sold the daysoft-direct way making healthier eyes affordable for everyone, every day, everywhere

Daysoft® successfully replaces other soft spherical contact lens brands without refitting and ships direct to you at half the price

Avoiding vision-loss

Every day, my company, Daysoft Limited, prevents contact lens wearers around the world suffering from excruciatingly painful visionloss. The causes of this distressing condition to which I am referring is directly related to the wearing of contacts prescribed for overnight wear (ON) or those prescribed for repeated use with daily cleaning (RU).

The way of avoiding this vision-loss is to wear daily-disposable (DD) soft contacts.

Affordable and no refitting

This is why Daysoft has only ever designed, made and sold dailydisposable soft spherical contacts. Our direct to consumer (D2C) supply business-model reduces the cost-per-contact to a few pence including delivery, direct through post boxes anywhere in the world. This provides a really affordable contact lens system with great consumer convenience. It is also the reason why Daysoft’s contacts are designed to be direct replacements for the soft

spherical contacts of all types including ON or RU brands made by the four major contact lens manufacturers; Bausch & Lomb (B+L), CooperVision (CV), Johnson & Johnson (J&J) and Alcon.

Data-driven confidence from 1-billion lens sales

Of course, it’s easy to say; “Daysoft successfully replaces other brands for half the price” (which has been out tag-line for over 20 years) but in that time, we have meticulously amassed customer data relating to the sale and supply for over 1 billion daysoft contacts

Delivered direct for the ultimate convenience and safety

We ship direct to your home or office address straight from the end of our production lines based here in Scotland to wearers around the world. No resellers, no middlemen. This gives us the most comprehensive source of contact lens wearer experience available anywhere … we know for every Lot Number shipped who actually received these actual contacts. This direct-to-you model keeps our family business close to you, our customer, wherever you live with tupically 95% repeat purchase and 5% new wearers ordering every month.

About Daysoft

Dr Ronald S Hamilton CBE, Founder and Owner of Daysoft Limited is the Inventor of the world’s first daily-disposable contact lens. These have transformed vision-care by eliminating the vision loss problems associated with cleaning and reusing contacts (RU) or wearing contacts continuously including overnight wear (ON).

Having sold his first contact lens business and related technology to Bausch & Lomb, Ron went on to form the world’s first Direct to Consumer (D2C) brand by integrating a new advanced manufacturing process with a unique e-commerce ordering capability.

In 2006 www.daysoft.com was launched at the British Contact Lens Association Conference (BCLA) and is now an increasingly accepted system of direct to consumer (D2C) sale and supply. The Daysoft Team is proud to be shipping over 1,000 orders every day now with over 1 Billion contacts already made and sold direct to contact lens wearers around the world, without refitting.

www.daysoft.com

Location of daysoft® orders despatched direct to wearers around the world in a typical 7-day period.

Speedor Storm ready for large external openings

Hart Door System’s wind-resistant, high-speed, industrial rolling door, Speedor Storm, is ready for business be it a factory, warehouse, storage facility or any kind of plant operation writes Chris Dobson.

With wind resistance available up to ‘wind class 5’, as defined by DIN EN 12424, in the closed position this high-speed door is ready for openings to a maximum 8 metres width or height subject to 48 square metres.

The ability to withstand substantial wind pressure means major entrances open/close automatically so avoiding a less-than-optimal working environment and the escape of heated air important with Winter on its way.

Speedor Storm helps industry specifically by;

• Aiding productivity – because entering and leaving a building can be done more rapidly.

• Helping to create a better working environment through its highspeed operation which means there are no unnecessary open periods.

• By saving on the substantial cost of heating.

Made in the UK at Hart’s Newcastle upon Tyne headquarters from where its teams of engineers are available throughout the UK for installation of Speedor Storms and subsequent servicing and maintenance thereafter. Speedor Storm’s strength and wind resistance comes from its multilayer PVC and textile, both longlasting and tear-resistant and its inbuilt horizontal curtain braces and no external cumbersome and noisy external wind bars.

There is a colour choice as well as ‘a with or without vision panel’ which combine to deliver a good appearance, operational effectiveness and a performance product.

Safety features are of course paramount, and here they include a state-of-the-art safety light curtain, anti-fall protection and sensors to activate the door. There is a range of operating methods that include hands free, floor loops, radar, photo beam, radio operation, movement sensors, handheld or vehicle-

mounted radio transmitters, or simple push button and pull cords.

The automatic operation can be set to include or exclude pedestrians as desired. If warning lights or klaxons are required, these can be incorporated in a complete door system and control panel which are designed for any conceivable need including integration into a Building Management System if necessary. This is delivered via its unique guide system in combination with other carefully designed features.

www.hartdoors.com

Experience Scalable Reliability with Gellert Freeze Dryers for Regulated Food Production!

Gellert freeze dryers are the perfect solution for manufacturers looking for a reliable and scalable option for regulated food production. With a notable shift towards the freeze-dried product market, manufacturers and consumers alike are recognizing the benefits of this process. By reducing, or removing, the need for cold chain handling, manufacturers can reduce transportation and storage costs, and as freeze-dried material is much lighter than frozen or refrigerated product, this further lowers costs. Additionally, freeze dried products not only take less energy and cost to store, but they also maintain the biological benefits and flavours of the raw product whilst extending shelf life.

Gellert freeze dryers offer a controlled and repeatable manner for in-situ freeze drying directly on the shelves, ensuring the product maintains its shape, structure, and nutritional value. Gellert has developed a range of freeze dryers with ease of scale-up, user requirements, and operation in mind, making them versatile and popular in the industry.

Some of the beneficial features of Gellert equipment include

AutoDry, an intuitive feature that allows users to input their desired temperature differential between the product, sample, and shelves, ensuring the sample can be dried using the AutoDry feedback mechanism, optimizing drying cycles. The chamber, condenser, shelves, and shelf stack can all be constructed from 316L stainless steel for product contact, and a hybrid cooling system is also available on larger equipment, to utilize defrost water by re-heating via the freeze dryer compressors, saving energy and costs.

The most common applications that Gellert’s freeze dryers are used for include: -

• smart foods e.g., supplements and nutraceuticals

• food and beverages

• dairy products

• fruits and vegetables

• pet food and pet treats

All Gellert systems are manufactured in Europe and strictly adhere to compliance regulations such as F-gas.

Biopharma Group is the exclusive distributor of Gellert freeze dryers across the UK, Ireland, and France. Both Biopharma Group and Gellert well respected and renowned companies, combining years of lyo industry experience. This winning combination allows the Biopharma group team to help you select the best freeze dryer to meet your specific need and Gellert has accrued a high level of practical experience and in-house expertise, developing an array of different models and configurations to satisfy a broad range of food production purposes.

Contact Biopharma Group’s product specialists to discuss your requirements or request more information.

www.biopharma.co.uk

Decorating plastics with robotic precision

Roboprint’s T-TRANSFER technology reshapes plastics decoration for flexibility and sustainability

Plastics decoration has long depended on pad and screen printing — reliable but hindered by solvents, labour-intensive changeovers and downtime for design changes. In fast-moving markets with shifting consumer expectations and shorter product lifecycles, these methods are under strain. Italian start-up Roboprint, in partnership with Shibaura Machine and European distributor TM Robotics, has developed T-TRANSFER, a system that combines pre-printed transfer reels with robotic automation to overcome many of these limitations.

Consumer interest in personalisation is reshaping manufacturing. A Deloitte survey in 2024 found that one in five consumers interested in personalised products or services are willing to pay a 20 per cent price premium. This demand has

accelerated adoption of digital printing technologies, which allow shorter runs and customised designs.

However, pad and screen printing remain dominant in high-volume manufacturing. They are resourceintensive processes that depend on solvents and varnishes, require frequent operator intervention and can generate significant waste. At the same time, regulation and consumer sentiment are converging around sustainability.

The same Deloitte research reveals that nearly three-quarters of brands now promote circular economy principles, while 85 per cent of consumers globally say they have shifted towards greener purchasing in the past five years. These pressures are forcing companies to re-examine legacy decoration methods.

From concept to development

The origins of T-TRANSFER can be traced back to 2022, when Roboprint was presenting its T-ROBOT pad printing system at the MECSPE trade fair in Bologna, Italy. During the exhibition, Roboprint’s founder, Valter Scolaro, and commercial manager, Martina Scolaro, met Nigel Smith, managing director of TM Robotics.

“We were already looking at how to take pad printing further,” Scolaro recalls. “The idea was to combine our printing expertise with robotic movement to achieve greater flexibility and consistency. When we spoke to Smith, he immediately encouraged us to push the concept forward.”

Smith agrees that the conversation stands out. “It was clear that Roboprint was approaching

A Shibaura TVM900 robot applies multiple decorations in a single cycle, demonstrating accuracy and flexibility in plastics finishing.

decoration in a new way,” he says. “The idea of combining their print heads with Shibaura robots had huge potential to solve longstanding challenges in the industry.”

That meeting led to collaborative trials with TM Robotics’ Italian distributor, Tiesse Robot, and integration partner BBS robot, as well as further demonstrations at Shibaura Machine’s Solution Fair, held at its headquarters in Japan. Those early successes gave the partners the confidence to move ahead with development. The result is a patent-pending system that integrates a heated silicone pad with a Shibaura Machine robot, for example the TVM900 6-axis

At the core of the system is a heated silicone pad mounted on the robot. The flexible pad adapts to three-dimensional geometries, transferring pre-printed images onto surfaces that are often difficult to decorate using traditional methods. Instead of relying on inks applied on-site, the system uses reels of pre-prepared transfers supplied on protective silicon paper. These reels can be stored for up to twelve months and are loaded into the machine as needed. Decoration is achieved with controlled heat and

pressure, producing a consistent and durable finish.

Scolaro explains that this approach simplifies integration into existing processes: “One of the key advantages is that decoration can take place directly at the moulding press,” she says. “Instead of moving parts to a separate finishing department, we can apply the decoration as soon as the component leaves the mould. This shortens production and reduces risk of damage.”

Addressing sustainability challenges

Because it relies on pre-printed reels rather than liquid inks, the process removes the need for solvents, varnishes and catalysts.

“This has big implications for operators,” Scolaro says. “They don’t need to handle chemicals or carry out lengthy cleaning cycles, which makes the whole process safer and more predictable.”

The reels are recyclable, and the decoration does not affect the recyclability of finished parts, allowing them to enter conventional recycling streams. Energy savings are also part of the picture. The

The Shibaura Machine TVM900 6-axis robot integrates seamlessly with Roboprint’s print head for high-speed, automated decoration.

heated pad doubles as both applicator and pretreatment tool — removing the need for flaming, plasma or corona discharge, all of which add complexity and cost. According to Roboprint’s internal testing, cycle times are typically five to six seconds per part, depending on geometry and material.

Valter Scolaro adds that sustainability has been a driving factor from the outset: “We knew that decoration had to become greener,” he says. “By eliminating solvents and reducing energy demand, we are aligning with both regulation and customer expectations.”

Flexible applications

Flexibility is another distinguishing feature. Because the designs are preprinted onto reels, manufacturers can switch between logos, colours and patterns without halting production. Multiple decorations can also be applied to different areas of a single part in one cycle — something that is almost impossible with pad or screen printing.

“For industries like automotive, where a component such as a dashboard or control panel

might need several precise decorations, the ability to do this in one automated step is a real advantage,” Scolaro says. “The same is true for consumer goods, where manufacturers are under pressure to deliver variety quickly.”

Roboprint develops the print head, while Shibaura Machine engineers ensure it can be integrated with their robots, such as the TVM900 and controllers like the TSL3200E. Direct communication between the system and the robot controller synchronises pad movements with robotic positioning, ensuring accuracy and repeatability. TM Robotics, as Shibaura’s European distributor, has provided commercial expertise and technical support.

The roll-out of T-TRANSFER includes demonstrations of the technology, such as at the K 2025 exhibition in Düsseldorf, Germany, billed as the world’s number one trade fair for plastics and rubber. These displays show the integration between RoboPrint’s transfer printing head and the Shibaura TVM900 6-axis robot, with 900 mm reach and 20 kg payload, decorating products like business card holders and more complex 3D surfaces.

“When people see the system in action, they understand how it can change their process,” Scolaro says. “The feedback so far has been overwhelmingly positive.”

Future directions

Roboprint and its partners are already considering the next phase of development. One proposal is the intelligent logo, in which transfers incorporate Radio Frequency Identification (RFID) tags or sensors capable of storing and transmitting data. This would allow components to be tracked through the supply chain, support authenticity checks or monitor the use of safety equipment.

“This is about decoration becoming part of the digital identity of a product,” Scolaro explains. “From recycling data to traceability, there are many possibilities once you start embedding information directly into the decorated surface.”

Such concepts align with wider industry trends towards digital manufacturing and regulatory changes, including the introduction of Digital Product Passports under the European Union’s Ecodesign Regulation. These passports will require detailed information

on product composition and recyclability. By embedding this information during decoration, manufacturers could simplify compliance and improve supplychain transparency.

T-TRANSFER reflects the wider move in manufacturing towards processes that combine efficiency, flexibility and sustainability. While pad and screen printing are unlikely to disappear overnight, innovations that reduce chemical use, cut waste and integrate more seamlessly into production cycles are likely to attract growing attention.

The collaboration between Roboprint, Shibaura Machine and TM Robotics illustrates how partnerships between emerging innovators and established suppliers can help the plastics industry adapt to new demands.

As Smith observes: “This is a technology that bridges tradition and the future. It respects the need for durable decoration while answering the call for greener, more flexible production.”

To learn more about T-TRANSFER and Shibaura Machine robots, visit the TM Robotics website.

The heated silicone pad in Roboprint’s T-TRANSFER process adapts to intricate geometries, transferring designs directly at the moulding press.

Over 60 years of combined experience in polymer manufacturing, plastics moulding and packaging

MPS Europe Ltd is a family-owned manufacturer of plastics packaging, based in Blyth, Northumberland.

Established in 2006 by industry experts Alan Charlton and Iain McLeod, the company began production in 2007 from a modest 6,000 sq ft facility in South Northumberland. With over 60 years of combined experience in polymer manufacturing, plastics moulding, and packaging, our founders created a lean and responsive operation tailored to meet customer needs. Specializing in PET/rPET containers, MPS provides both a range of standard items and fully customized designs. Our focus covers various sectors, from food service to industrial applications, with a strong emphasis on reusable, recyclable, and sustainable products.

Quality assurance is fundamental to MPS. We are ISO 9001:2015 certified, and in 2018, we achieved an AA grade under the BRCGS Packaging Global Standard on our first attempt—a distinction we consistently uphold. Additionally, our investments in ecoefficient machinery, green energy sourcing, and environmental

waste management support our commitment to reducing our carbon footprint.

Under the joint leadership of Charlton (Managing Director) and McLeod (Manufacturing Director), MPS positions itself as a responsive, independent UK manufacturer— merging community roots with international reach. Our mission is to provide customers with adaptable, premium-grade packaging solutions while promoting regional employment and sustainable practices.

MPS is here to assist, creating packaging solutions tailored to our customers’ needs, guiding them through the development process from the initial concept to the finished product. Our highly skilled design and mould manufacturing team has access to a variety of global resources. Our customers can trust that our mould quality and manufacturing lead times are among the best in the industry, as we maintain highly competitive mould prices and aim to transition from the finalization of approved designs to production-scale manufacturing in as little as 8 weeks.

Some other key information:

• Manufacturing our own preforms as part of two-stage injection blow moulding

• Bottles and Jars stock ranging from 100ml-6000ml

• Various shapes including round, square, rectangular, and square round

• Recent investment includes 38mm neck, to go alongside our popular 63mm, 70mm and 110mm

• Capacity to expand and undertake new projects

At MPS, we’re proud to be one of the few remaining independent UK based manufacturers where our flexibility offers key benefits to our customers.

www.mps-europe.com

Autopack and SIDE set sights on blow moulded packaging

Leading independent integrator of packaging lines Autopack has been appointed UK and Ireland distribution partner to SIDE, which manufacturers PET blow moulding machinery. The move opens new markets to both Autopack and SIDE with particular focus on enabling the onsite production of PET bottles and containers using fast, cost-effective, advanced technology.

Based in Barcelona, Spain, SIDE has over 50 years’ experience of creating

partner for SIDE. We are committed to growing our respective businesses by tapping into new markets.

custom-made plastic container blowers for wide range of food and beverages applications. With its headquarters in Hereford, Autopack is a leading independent supplier of packaging and processing machinery to the food, drink, chemical, cleaning and personal care sectors.

Jonathon Stewart, Sales Director at Autopack, said: “Our expertise in providing integrated and tailored packaging solutions make us the ideal

“The partnership is an opportunity to expand our portfolio. Our target market are medium range customers demanding the highest quality blow moulding machines, so whether you require large 50 litre water tanks or 250ml oil bottles, we have the versatility and performance to elevate your production capabilities.”

Blow moulders are increasingly popular for PET bottles and containers. The ability to produce these in-situ as an integral part of the production line offers significant cost and environmental benefits to manufacturers. Pre-formed empty bottles no longer need shipping or storing avoiding the complex and costly logistical challenges for packing a wide range of goods.

Jonathon Stewart added: “Our success is as a trusted partner, delivering precision in engineering and project delivery. We are looking forward to building a very special relationship with SIDE and making a difference to our customer base.”

Jonathon Stewart, UK sales director T: 01432 677000 E: jonathon.stewart@auto-pack.co.uk

Food safety – a matter of weight

Food safety begins with accurate weight recording and by no means ends there. In everyday practice, weighing systems play a key role in ensuring product quality in food production, complying with legal requirements and avoiding product recalls. The Minebea Intec MiNexx® portfolio has been specially developed to meet these requirements: It includes bench and floor scales as well as powerful weight indicators that reliably evaluate complete systems such as silo, hopper or truck scales.

Too high a salt content in readymade soup, an incorrectly dosed allergen ingredient in a snack product or insufficiently filled packaging in the hands of the

consumer, just a few grams variance can affect flavour, product quality, customer satisfaction and compliance with legal regulations. If errors occur here, there is not only the threat of costly product recalls, but also a loss of trust that has a long-term impact on the brand and market position.

Advanced weighing technology makes a decisive contribution to minimising such risks. It not only ensures accurate weight determination, but also documented traceability, hygienic processing and reliable process control. “Those who rely on precision and control in their production create the basis for consistent product quality and

protect consumers and companies at the same time,” says Nils Hubrich, Product Manager at Minebea Intec.

Weight indicators as a key factor for safe and traceable processes

Whether dosing raw materials, filling packaging, checking quantities or monitoring recipes - weighing processes are essential in almost all steps of food production. The MiNexx® C, M and L Weight indicators fulfil a central function here: they process the signals from the connected load cells and platforms, prepare the weight values and control specific functions such as manual batching, piece counting or checking fill levels.

Thanks to the variety of connections and flexible integration, MiNexx® indicators can be integrated into stand-alone solutions such as bench and floor scales - as well as networked lines and automated systems with higher-level control. “Today, a modern Weight indicator is much more than just a display instrument,” says Nils Hubrich. “It actively contributes to making processes reproducible and safe - and thus creates the basis for consistent product quality and traceability.”

IT security is a key aspect. The integrated user management system is based on a three-tier role model with individually configurable passwords. This prevents unauthorised access - a relevant contribution to protecting sensitive production data and securing digitalised processes.

Even under hygiene-critical conditions, which are essential in the food industry to prevent crosscontamination and make cleaning processes easy, the models fulfil the current requirements: MiNexx®M and MiNexx®L have a stainless steel housing with protection class IP 69 and are therefore suitable for use in humid or cleaning-intensive

environments. The MiNexx®C model is available for compact enclosed solutions and, with IP65 protection, also offers reliable protection against the ingress of dust or water jets from any direction.

MiNexx®3000: For hygienic weighing of small and large containers

Whether portioning raw ingredients, final inspection of packaged products or weighing heavy units of goods - precise and hygienic weighing is a fundamental component of food safety. The MiNexx®3000 scale series offers two robust solutions for this: a compact bench scale and a powerful floor scale, both made of stainless steel and designed for use in hygienecritical zones.

The MiNexx®3000 bench scale is ideal for applications such as manual filling, portioning or checkweighingfor example in delicatessen, dairy or convenience production. Its smooth surfaces, open design and IP 69 protection rating enable thorough cleaning even under high pressure. Thanks to their high resolution, even the smallest deviations can be detected at an early stage - a plus point for consistent quality and reliable batch management.

The MiNexx® 3000 floor scale is used when pallets, big bags or drums are being weighed e.g. for incoming goods, recipe production or dispatch control. Its anti-slip tear plate surface ensures stability, even in wet or oily conditions. The load plate can be folded open so that even hard to reach areas can be cleaned quickly and reliably. With a load capacity

of up to 6 tonnes and a standard resolution of 60,000d, it offers the precision required for demanding heavy-duty applications.

“In hygiene-sensitive production areas, scales must not only weigh reliably, but also be designed to facilitate cleaning and have no weak points - this is exactly where the MiNexx®3000 series comes in. With this series, we are demonstrating that we fulfil the highest hygiene standards and, thanks to the NSF, we can also point to official certification as a hygienic product,” explains Eren Sagdas, Product Manager at Minebea Intec. Both models help to avoid cross-contamination, comply with quality standards and systematically eliminate hygienic weak points in the process - key factors for safe food production.

Focus on traceability and resource protection

Whether minimising material losses or seamless documentation of batches, the MiNexx®systems provide reliable weighing data and can be fully integrated into existing ERP and quality management systems. This makes it much easier to comply with legal regulations such as EU Regulation 178/2002 on the traceability of food.

With its combination of precision, hygiene suitability, cybersecurity and flexible integration, the MiNexx® series of scales makes a measurable contribution to safe, legally compliant and economical food production.

www.minebea-intec.com

Nulogy introduces new manufacturing quality and compliance capabilities with the strategic acquisition of AuditComply

Nulogy, the leading provider of purpose-built software for external manufacturing and contract packing operations acquired AuditComply, an innovative EHS, QMS, and supplier compliance management (SCM) software provider for food, beverage and other manufacturing sectors.

Belfast-based AuditComply is an all-in-one compliance platform, developed to optimise processes, deliver actionable insights and drive digital transformation. Designed for efficiency, resilience and safety, AutoComply’s comprehensive offering is a natural addition to Nulogy’s purpose-built capabilities for food and drink manufacturers and packers.

Already delivering to clients including Bushmills Whiskey, McCloskey International and Autoliv, AuditComply’s intuitive user experience, customisable templates, dynamic dashboards, and seamless offline mobile access

offer a new level of quality, compliance and risk management to Nulogy customers.

“AuditComply shares Nulogy’s mission of solving real problems for customers through marketleading solutions, fast time to value and exceptional outcomes,” said Bill Ryan, CEO of Nulogy.

“The addition of AuditComply brings further innovation to our customers in the form of robust quality, compliance, and risk management functionality. Adding these capabilities to Nulogy’s Manufacturing Operating System (MOS) further cements our position as the leading provider of purposebuilt software for manufacturers and packagers.”

“AuditComply and Nulogy have a shared vision of empowering manufacturers with the data and digital support they need to effectively manage and scale their operations in today’s marketplace,” said Kevin Donaghy,

CEO of AuditComply. “Through our combined capabilities, we are excited to bring new value to a greater range of industries with a premier platform that is engineered for their specific needs.”

Nulogy’s Manufacturing Operating System (MOS) delivers the capabilities and services needed to improve efficiency and decisionmaking throughout all facets of the manufacturing process for manufacturers, packagers and brands. With more than 20 years of experience operating in hundreds of contract packaging, contract manufacturing, and discrete manufacturing facilities worldwide, Nulogy is trusted by today’s leading brands and manufacturing companies.

Visit www.nulogy.com to learn more about its new EHS, QMS, and SCM capabilities for manufacturers.

MAKE THE MOST OF EVERY DAIRY PRODUCT

PACKAGING SOLUTIONS FOR DAIRY PRODUCTS AND ALTERNATIVES

IMA serves the international dairy and dairy alternative industries with the best platforms and machines, consistently providing tailored technologies for the packaging of cheese, butter, margarine, yoghurt, desserts, UHT milk and more.

From stand-alone machines to fully-integrated solutions, our advanced technologies and expert consultancy ensure tailored support for every need, from primary to end of line packaging solutions.

Make the most, with us.

Visit us at GULFOOD MANUFACTURING

Dubai, UAE - Shk Saeed Hall 3 - Booth S3-D52

dairyfood@ima.it

ima.it/foodanddairy

More hygienic, longer-lasting, more intuitive: The new butter packaging “FoldWrap”

For generations, the “stick of butter” has always looked the same on store shelves. That’s about to change. IMA Benhil GmbH has the right solution for it.

Admittedly, there’s something familiar about the folded butter packaging. Established over decades, every consumer knows exactly how to handle it. Everything as usual—and in a way, that’s a good thing. However, almost unnoticed, much has changed—just like with many other packaged products—when it comes to product protection, handling, and recycling.

Benhil asked itself: Can the classic character of butter packaging be preserved while significantly improving these features?

The answer: Yes, it can!

Let’s learn from pouch packaging— the right way!

For many years now, aromasensitive products—such as chocolate bars—have been successfully packaged using recyclable mono-material films in hermetically sealed, easy-toopen pouch formats. Fresh natural products like butter deserve the same level of protection.

However, further processing and marketing require the familiar cuboid shape and a tightly fitting packaging material without air pockets. This prompted Benhil to combine the advantages of sealed packaging with the gentle product handling of traditional folded wrapping.

The result is FoldWrap—a globally patented process and design for pasty products such as butter, margarine, lard, or cooking fat.

Visually almost indistinguishable from classic butter packaging,

Indistinguishable at first glance: The new FoldWrap packaging | Photo: Benhil GmbH 2024

FoldWrap offers five key advantages:

1. Sustainable: From monomaterial films with a recycling rate of over 90%, to compostable plastics and purely paper-based packaging materials—FoldWrap is compatible with all modern, eco-friendly materials.

2. Hermetically sealed and hygienic packaging: The sealing prevents contact with the atmosphere. The product stays fresh for longer, and the shelf life is extended.

3. Aroma protection: Preserves the aroma and sensory quality of the packaged product.

4. Tamper-evident seal: Gives consumers confidence in the integrity of the product.

5. Easy opening: Simply grab the marked tab  pull  done!

All common consumer habits are supported—and in every case, your fingers stay clean.

Packaging area of the FoldWrap 1800 | Photo: Benhil GmbH 2024

Less material, no energy input!

Since the process places virtually no demands on the folding properties of the packaging material, the basis weight can be reduced by nearly 50%. Depending on the format, the cut size can also be reduced—for example, by an additional 9% for the classic German butter block.

The wrapper is simply separated from the flat packaging web—no punching or rewinding of waste is required. Sealing is achieved using a cold lacquer that reacts solely to pressure. No heating tools come near the sensitive products, and no energy is needed for sealing.

From a marketing perspective, it’s worth noting that the new packaging offers more printable surface area.

Compact machine, universally expandable.

The machine used for the process is called FoldWrap 1800, and it’s based on a proven machine concept. Naturally CIP-capable and quickly adaptable to different formats, it delivers up to 140 packs per minute within a compact footprint.

Available in trough or direct-feed versions, it can be expanded with numerous options—such as butter embossing—leaving nothing to be desired.

Together with its mirrored “sister” unit, it forms a high-performance line designed for single-person operation with full redundancy in both operation and maintenance.

Trusted partnerships driving innovation and market success.

On the packaging material side, our collaboration with Huhtamaki Flexibles in Ronsdorf has proven highly effective. Their expertise in highly recyclable monomaterial films has been a valuable contribution.

Introducing new ideas—or even new packaging—in the highly conservative butter market requires courage and conviction.

That’s why we’re especially pleased to have found partners in the German market who are implementing our packaging solution in their dairies.

The products are now available in various regional supermarkets. Topics like material savings, freshness, and extended shelf life represent real contributions to quality and waste reduction— making them highly relevant trends in today’s market.

On show at GULFOOD MANUFACTURING

Dubai, UAE - Shk Saeed Hall 3Booth S3-D52

Thomas Lange, Area Sales Manager Benhil GmbH

Blindeisenweg 17 41468 Neuss

Tel.: +49 2131 99 5512 Mail: thomas.lange@ima.it Web: www.ima.it

Built to perform:

Why Invicta’s trays and sheets are the first choice for food production lines

From bakeries to large-scale food manufacturers, Invicta’s precisionengineered aluminium trays and sheets prove that the simplest tools can make the biggest difference.

In every food production facility, there are a few essentials that keep everything running smoothly. For many manufacturers, one of those is Invicta’s range of aluminium baking trays and sheets – reliable, highperformance products designed to deliver consistent results day after day.

Invicta has been part of Britain’s industrial landscape for over a century, supplying bakeware and handling solutions to the UK’s leading food producers. Its trays and sheets remain among its most in-demand lines – precisely engineered to deliver consistency and longevity in the most demanding environments.

Manufactured in-house from heavyduty 2.0 mm aluminium, each tray offers strength and thermal stability that withstands the rigours of high-volume production. The range covers all major formats – including 762 × 457 mm, 600 × 400 mm and gastronorm sizes – with options for

3-sided, 4-sided or lipped designs, as well as non-stick coatings for specialist applications.

These versatile trays and sheets are used across a wide range of operations – from baking breads, pastries and pies to roasting vegetables and handling cooked and chilled food products. Their durability and thermal stability make them equally suited to industrial ovens, chillers, automated conveyor systems and food preparation lines where precision and hygiene are paramount.

A key innovation lies in Invicta’s pressed aluminium tray design offered as part of the range. By replacing sharp folds with smooth, rounded corners, the company has improved both hygiene and safety – while the pressed construction adds extra rigidity and resistance to wear. It’s a design that stands up to repeated use in fast-paced environments where downtime isn’t an option.

Alongside its extensive standard range, Invicta also offers a bespoke manufacturing service, producing custom sizes, shapes and finishes

to meet the needs of individual production lines. This flexibility, combined with competitive pricing and rapid turnaround times, has made the company a trusted partner across the food manufacturing and processing industry.

As production environments evolve, efficiency and reliability remain paramount. Invicta’s baking trays and sheets continue to play a vital role –delivering the strength, consistency and performance that help keep food manufacturing moving forward.

For more information, call 01751 473 483, email sales@invictabakeware.co.uk, or visit www.invictabakeware.co.uk.

Blocked Pumps and Pump Failures

- Pump Technology Ltd, experts in Waste Water Pumping Systems, have the solution!

Commercial kitchens can sometimes suffer from blocked sinks, overflowing dishwashers and similar problems. As drainage engineers often know these are due to poor or lack of maintenance.

On inspection they often discover that the floor mounted pumping system is jammed or blocked by debris from foods, fats and other items.

A simple clean might offer a solution. However, even after the pump is unblocked, drainage engineers sometimes find that the pump has failed. There are many reasons for this.

For example, the pump might have exceeded its number of start-stops, there may be fluid ingresses into the motor, the float might not have lifted or dropped causing the pump to run continuously or not start at all. Or something else may have caused the electric motor to trip.

With their many years of experience, the Pump Technology Ltd team will be able to identify the pumping system and the specific submersible pump in the tank enabling them to offer a like-for-like or equivalent product in terms of performance and fit.

Enercon Launches NextGeneration Induction Cap Sealers Across Europe

Enercon Industries, the global leader in induction cap sealing technology, has officially launched two new induction cap sealers across Europe.

Building on the proven performance and reliability of the Super Seal™ Touch range, – the new Super Seal™ Pro and Super Seal™ Max bring enhanced performance, smarter controls, and improved usability, setting a new standard in induction sealing technology.

Designed for use in a wide range of packaging applications, including food

and beverage, these machines can seal containers with cap diameters of 15mm to 150mm, and can run at up to 100 metres a minute.

They can be used as a stand-alone production unit or be fully integrated into a continuous filling and capping line, giving complete flexibility of operation.

Among the new key features are:

• Larger 7” touchscreen – offering simplified system navigation and new tools to assist with set-up, operation, and troubleshooting.

• External USB port – for quick software updates, and easy export of event, maintenance, and fault logs.

• Advanced fault logging – automatically captures critical operating data before, during and after an event for faster technical support.

• Wider network compatibility – now supports nearly all standard protocols for remote control and monitoring.

• Improved recipe management –store up to 50 recipes for quick line changeovers.

• Multi-level user security – ensuring controlled access for different operator levels.

Enercon Industries has over 50 years’ experience of supplying its world leading induction cap sealing equipment to both large and small companies. Every day its machines securely seal billions of containers worldwide, ensuring product integrity, preventing leaks, and building consumer confidence for countless brands.

Visit https://bit.ly/46T5zZQ to learn more.

Email: sales@enerconind.co.uk 01296 330542

PhoenixTM cook monitoring solutions for Pizza perfection

When it comes to pizza nobody wants a soggy bottom! In the commercial world supplying ready to eat Pizzas takes significant experience and control of the cooking / baking process to get the quality safe product the consumer wants. The HACCP program validation of such cook and chill processes is a critical and significant task taking time, effort, and resources.

PhoenixTM have developed a thruprocess temperature monitoring technology specifically for this task designed to meet the challenges of Pizza production. Ideal for the validation process for any new cook regime, new product, or annual process certification. Conveyorised pizza base cook lines come with monitoring challenges of their own. Ovens are low height and although run for short bake cycles can reach up to 400 °C at the belt level.

The PhoenixTM Thru-process profiling system comes with a low height thermal barrier protecting the data logger to give accurate temperature readings as it travels through the oven. At such elevated temperatures the thermocouple offered is a 316 stainless steel mineral insulated

(MI) design operating up to 500 °C (Type K). The MI thermocouples can be inserted into the pizza. Alternatively, to thermally map the oven, thermocouples can be positioned across the belt using the probe jig accessory (Shown above).

The system can be placed easily on the line in one quick step and temperature uniformity across the belt can be determined quickly and efficiently. The thermocouples are maintained in the same position run to run.

To illustrate the flexibility of the system current pizza

manufactures in the UK are using the same technology to determine and validate their recommended cooking instructions to the consumer.

Operating the data logger outside the domestic oven multiple thin flexible PFA exposed junction thermocouples, rated up to 265 °C, can be run easily through the oven door seal to the pizza sitting on the oven rack. Designed with a fine sensor tip the thermocouple can be inserted into the base, and toppings with accuracy and ease. To secure the thermocouple in place the cable can be inserted through the base in a “chain stitch” fashion as shown left.

Real time temperature data can be transferred from the data logger (via USB or RF telemetry option) to the Thermal view Food Software showing the complete temperature profile as it develops. The data you need to determine the full cook conditions to obtain the quality safe product your customer desires.

Contact PhoenixTM to help Find, Fix and Forget your Food Cook Problems! www.phoenixtm.com

Ensure Food Safety with Rapid Metal

Detection

Protect your products and your brand with the Niton XL5 Plus – the world’s smallest, most powerful handheld XRF.

Food Industry Applications

Ideal for food production and processing. Quickly detects metallic contaminants. Ensures top food safety standards. Reliable on-site metal screening.

Fast, Lab-Quality Results

Powered by a 5W micro x-ray tube and SDD detector.

Delivers rapid, precise measurements in the field.

Smart Data Management

Wi-Fi, GPS, and Bluetooth connectivity. Enables seamless data transfer, geotagging, and digital workflow integration.

Call us on 01256 397860

Request a Demo www.nitonuk.co.uk/xl5

Modern Safety Innovations Transforming Grain Milling Operations

Processes such as grinding, drying, conveying, and storing grain have long posed serious hazards due to combustible dust. Even with today’s advanced systems, the risk can never be completely eliminated—but technology has made enormous strides in keeping facilities and workers safer than ever before. Through innovations in explosion protection, fire prevention, and monitoring, modern grain milling operations are better equipped to control hazards and minimize catastrophic incidents.

Explosion Venting and Flameless Venting

Explosion venting panels, or rupture panels, are engineered to relieve dangerous pressure and gases during a deflagration inside enclosed equipment such as dust collectors or silos. These panels open instantly when pressure reaches a critical level, safely directing the explosion

energy away from personnel and infrastructure.

Flameless vents take this protection a step further. By combining explosion vent panels with layered mesh technology that cools and quenches flames, they allow vessels located indoors to safely vent explosions without releasing flames or hot gases into occupied areas.

Passive Explosion Isolation

Passive isolation systems, such as Boss Products UK’s Vigiflap, are designed to block the propagation of explosions through ductwork and connected equipment. When an explosion occurs, the device automatically closes to prevent flames and pressure from spreading, greatly reducing the risk of a secondary explosion. Because passive systems rely on mechanical action rather than electronics, they offer a cost-effective, lowmaintenance solution that can often be inspected and serviced by in-house personnel.

Spark Detection and System Monitoring

Early detection remains one of the most effective forms of protection. Spark detection systems continuously monitor airstreams for sparks or embers that could ignite combustible dust. When detected, the system activates extinguishing or abort mechanisms before the hazard reaches vulnerable areas.

Complementary monitoring systems track conditions such as bearing temperature, belt alignment, and material flow in equipment like bucket elevators and conveyors—helping operators address potential ignition sources before they escalate.

From explosion venting to advanced monitoring, today’s technologies have transformed grain milling safety. Boss Products UK provides complete fire and explosion protection solutions tailored to grain processing environments.

Learn how our systems can help safeguard your facility, equipment, and people—contact Boss Products UK today.

www.bossproducts.co.uk

Products From Stainless Steel Manufacturing & Equipment Ltd.

MANUAL BOOT WASHER

MANUAL & AUTOMATIC BOOT WASHER

Products From Stainless Steel Manufacturing & Equipment Ltd.

Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.

handheld boot brush that enables you to clean the top and sides of your boots and shoes. How to use the Manual Boot Washer:

How to use the Manual Boot Washer:

Products From Stainless Steel Manufacturing & Equipment Ltd.

To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer.

Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.

Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.

Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.

To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.

304/316 stainless steel, providing you with the reassurance that it’s up to standard. What’s more, we aim to accommodate the requirements of all our customers, ensuring that you find a suitable boot cleaning station for your hygienic setting.

Products From Stainless Steel Manufacturing & Equipment Ltd.

Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.

Water the flows through the hose brush and enables you to effectively clean the boot from all angles–ensuring all dirt is removed.

Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.

Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.

Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.

• Automatic & Semi-Automatic Boot washer.

How to use the Manual Boot Washer:

• Automatic Sensor Operated or Semi-Automatic button operated.

Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.

Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.

Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.

Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.

How to use the Manual Boot Washer: To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.

To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.

Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing

• Cleaning boots by the action of rotating brushes.

• Automatic dosing of water and detergent.

How to use the Manual Boot Washer:

Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations. MANUAL BOOT WASHER

• Removal of the brush is done without the need for tools and makes cleaning the brush and the brush housing simple.

Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed,

Our automatic stations provide continual performance but are easy to dismantle, requiring no extra tools. In turn, the automatic boot washer is easy to clean, and the rotating tray and brushes can be cleaned individually, allowing you to clean your equipment thoroughly.

Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.

To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.

Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.

Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.

MODULAR BELT CONVEYORS

STAINLESS STEEL LAZY SUZY ROTARY TURNTABLE

Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.

Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.

Here at Stainless Steel Manufacturing & Equipment Ltd, we can supply a boot washer that is made from Grade

We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.

• Supplied with a venture metering system for accurate dosing of the detergent

A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.

STAINLESS STEEL LAZY SUZY ROTARY TURNTABLE

STAINLESS STEEL LAZY SUZY ROTARY TURNTABLE

STAINLESS STEEL LAZY SUZY ROTARY TURNTABLE

STAINLESS STEEL LAZY SUZY ROTARY TURNTABLE

The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.

products through inclined as well as horizontal and helical paths.

We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.

We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.

We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.

We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.

We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.

A turntable that’s made from stainless steel is a cost-efficient investment make, especially if you’re looking to maximise the efficiency of production.

A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.

A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.

A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.

We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it

The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.

Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.

The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.

The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.

The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.

We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.

We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.

We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.

Steel Turntable- it’s specifically designed

MODULAR BELT CONVEYORS

MODULAR BELT CONVEYORS

The modular belt conveyor offers a reliable versatile solution to many conveying applications.

The modular belt conveyor offers a reliable versatile solution to many conveying applications.

The modular belt conveyor introduces a flexible conveying solution that can, due to the nature of the belt itself, convey

The modular belt conveyor introduces a flexible conveying solution that can, due to the nature of the belt itself, convey

2 FDPP - www.fdpp.co.uk

sizes.

products through inclined as well as horizontal and helical paths.

products through inclined as well as horizontal and helical paths.

Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.

STAINLESS STEEL MIXER TUMBLER

Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.

Stainless steel mixer tumblers are available in three sizes, including 300 Litre, 450 Litre and 600 Litre. They are perfect for mixing dry and wet ingredients.

A mixer tumbler for food can effectively save on labour costs and increase production efficiency. Instead of mixing ingredients in smaller batches by hand, the mixer tumbler will automatically rotate a larger quantity of products at a faster rate.

Features

• 304 stainless steel construction

• Open frame to aid cleaning & maintenance

• Direct shaft drive operation

• Available with stainless steel lid if required

SANITISING CONVEYORS

• Variable speed controls

• Mobile or free standing

Description:

• Tip height to customer specification

Our Atomiser Sanitising Conveyors have been designed for the sanitization of the outer surfaces of various products being transferred between low and high care areas.

Operation:

Though stainless steel mixers are designed to boost productivity in the food processing industry, they come with variable speeds – allowing you to choose how quickly the drum rotates. With the addition of a timer control panel you can also program the tumbler to shut off after a specific number of revolutions, saving time and effort.

As well as conveniently marinading ingredients, a stainless steel mixer tumbler enhances the safety of your food processing plant by ensuring no food ends up on the floor.

A huge variety of products can be transported through the Sanitising Conveyor, such as boxed or bagged food ingredients like vegetables, sauces, coatings, blocks of cheese, the list is endless

The drum can also be tilted to make it easier to unload food goods. This not only helps to keep

ABOUT US

About Us

The solution tank is automatically filled with a pre-dosed mixture of water and sanitiser using a Dosatron water powered dosing pump. When a product is placed on the in-feed roller conveyor a sensor gives a signal to the control panel and the conveyor belt will start. Then using compressed air the mixture is then supplied to five atomiser nozzles which are positioned above and below the conveyor belt. These produce a mist within the tunnel giving total coverage of all surfaces of the products that are

product wastage to an absolute minimum but it makes it easier to clean too.

To prevent cross-contamination, you must give the drum a quick wipe-down inside between uses. Then, at the end of the day, it will need to be thoroughly cleaned, ready for the next day. As a result of being made from grade 304 stainless steel (a material that’s resistant to both corrosion and oxidation), all you need is warm water, a mild soap or detergent, and a soft cloth or sponge to gently wipe the surface clean.

conveyed through the tunnel. The control panel has a built in inverter which allows you to control the speed of the belt and ensures that a wide range of products can be safely passed through the system ensuring that hygiene routines can be carried out quickly and reliably. Atomising sanitization is very efficient as each nozzle only uses .8 litres of solution per hour and with the integral gravity recirculation system the use of solution is kept to a minimum and your products will not come out of the tunnel dripping with water.

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range

We will manufacture items to meet customer specific requirements.

We will manufacture items to meet customer specific requirements.

For more information or the place an order

Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk

For more information or the place an order

Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk

ADHESIVE CLEANERS AND RELEASE AGENTS

GARD CHEMICALS ARE MANUFACTURERS OF A COMPREHENSIVE RANGE OF ADHESIVE CLEANERS AND RELEASE AGENTS FOR A VARIETY OF APPLICATIONS.

The range covers adhesive cleaners (for both hot and cold glues) and release agents to prevent further contamination of surfaces.

The products have been developed to be highly effective, reduce downtime and improve production processes whilst providing a safer environment within the plant.

“The range has numerous industry approvals and meets the tough standards required by the many blue chip organisations that have awarded us vendor ratings of 100%, taking into account quality, environmental impact, health and safety, security and technical support,” explains Jim Knox, Sales Director of Gard Chemicals. He continues, “These are sold direct to our large UK customer base; and also worldwide via our network of approved distributor partners, all of whom have undergone full product, technical and field training by Gard so that they can best assist and advise their customers on servicing and maintenance in order to achieve optimum performance.”

OPERATOR SAFE

“Operator Safety is paramount to our company and all products in our range are operator safe when used as per label instructions.

Gard Chemicals is registered to OHSAS 18001 Health and Safety Management and operates the Global Harmonised System (GHS) for all labelling and Safety Data Sheets,” adds Knox.

ENVIRONMENTALLY FRIENDLY

All products are formulated using VOC free/exempt substances wherever possible and mindful of current legislation trends, these formulations are under constant review to ensure compliance. “We operate within the Environmental Management Systems under which we are ISO 14001 Registered for the Manufacture and Supply of Maintenance Chemicals. All products are formulated to be Environmentally/Eco Friendly whenever possible and conform to the latest environmental regulations.” concludes Knox.

Gard Chemicals is a privately owned, UK-based company, which is ISO registered to 9001/14001 Quality and Environmental Standards. The company was established in 1977 in order to develop, manufacture and market maintenance chemical products to service niche industrial applications.

Compass Wire Cloth Highlights

Custom-Fabricated Edge Screens for High-Performance Industrial Screening

Custom-Built Screens Engineered for Durability and Precision Fit

Compass Wire Cloth, a North American leading manufacturer of separation, sifting, and screening solutions, highlights its CustomFabricated Edge Screens designed to deliver superior performance and longevity in demanding screening environments. Built for precision and durability, these fabricated edge screens are engineered to meet exact OEM specifications while enhancing efficiency across a wide range of industries.

Each screen is constructed using high-quality materials, including stainless steel, carbon steel, and synthetic mesh options such as polyester and nylon. The edge types are equally diverse, ranging from bonded and polyester to hightemperature Nomex®, vinyl, and heavy-duty metal edges, ensuring compatibility with a variety of processing applications. This broad material selection allows Compass Wire Cloth to tailor screens to the specific operational and environmental requirements of industries such as mining, aggregate, food processing, chemical production, plastics, and agriculture.

The bonded edge, made of cotton webbing and heat-activated adhesive, is approved for indirect food contact and ideal for sanitary applications. It offers an economical solution with operating temperatures up to 300°F. Vinyl edges are also bacteria-proof and washable, supporting the hygiene standards of food-grade processing environments. For extreme heat, Nomex® edges withstand temperatures up to 600°F, making them ideal for high-temperature material handling. Polyester edges offer a permanent bond to synthetic meshes without sewing, improving edge integrity and reducing failure points.

Compass Wire Cloth’s metal edge screens utilize advanced welding and forming techniques to fuse screen cloth to durable edge metals, creating a rugged bond that can endure high pressure, vibration, and abrasive materials. Options include welded and spotwelded construction for robust performance.

Designed with reinforced edges to prevent unraveling and maintain screen tension, these fabricated screens offer enhanced durability, longer service life, and improved screening accuracy. Custom fit to match OEM frames, they reduce installation time and minimize maintenance-related downtime.

To further optimize performance, screens can be outfitted with a range of optional features. Stainless steel grommets allow for secure and longlasting frame mounting. Heat-sealed centers and laterals, made from the same material as the screen edge, help maintain structural integrity and ensure uniform tension across the surface. Sewn-on flaps help keep material on the screen and prevent contamination between decks. Additional patches—extra edge material sewn onto high-wear areas—extend the mesh’s life by absorbing the initial impact from screened material.

Whether used for scalping, sizing, or dewatering, Compass Wire Cloth’s fabricated edge screens provide consistent performance across applications. Every screen is made to order and developed in close collaboration with Compass Wire Cloth’s in-house application engineers. This customer-first approach ensures each screen is purpose-built to the product and process, providing unmatched reliability and throughput performance.

For more information, visit www.compasswire.com/home/ screens/edged-screens/

PLAVI ES9542R —

5-Colour Roll-to-Roll Label Press with WHITE Toner

The PLAVI ES9542R (OKI printer + DPR winder) press brings premium-quality label production in-house, giving food and drink brands greater control over cost, turnaround and creativity.

This 5-colour (CMYK+WHITE) digital label press combines durability with design freedom. Labels are waterproof, grease-proof and alcohol-resistant, protecting your products from factory floor to retail shelf.

With a media width of 330 mm, print lengths up to 1,320 mm and continuous runs of 200 metres (media-dependent), PLAVI ES9542R works with both paper and synthetic substrates (PP/PET). A built-in WHITE toner creates vivid, opaque designs on transparent, coloured and metallic-effect media — opening up premium branding opportunities.

Supplied with DPR unwinder and rewinder featuring pneumatic shafts, ultrasonic tension control and a web guide system, the PLAVI ES9542R press ensures smooth, professional-grade output. It’s the ideal solution for:

• Wineries & distilleries

• Artisan food & beverage producers

• Nutraceuticals & cosmetics brands

Versatile, easy to operate and low-maintenance, the PLAVI ES9542R digital press grows with your business — with optional finishing equipment available to create a complete end-to-end labelling solution.

https://www.oki.com/uk/printing/

Non-Invasive Sterilization Pilots & R&D units with Intense Pulsed Light (IPL) or with Sharp High Voltage Pulses (PEF)

Proven 6 logs reduction for UV resistant spores of B. Pumilos with our standard IPL systems in commercial times.

Paramount Exports Large Waste System

Consistent quality and operational effectiveness meant our repeat, Global customer returning to Paramount for a new solution in a relocated, enhanced production facility in Türkiye.

Having regularly worked closely with the customer on new projects and site improvements, Paramount secured the opportunity to design the complete system and supply the key pieces of equipment for waste reduction, transportation, separation and filtering.

Taking the customer’s factory layout, Paramount designed a balanced, efficient system that could effectively handle the waste from familiar machines. Knowledge and experience of the machinery and the types and volumes of waste produced, enabled Paramount to use their bespoke software to design a solution that would

operate successfully with confidence without oversizing or unnecessarily increasing costs for the customer.

Working closely with the customer’s Engineers to install ductwork and other equipment, to our drawings, the equipment being supplied from the UK to Türkiye should be assembled and operational Jan 26.

Paramount’s supply includes:

• 11No. Trim cutters

• 1No. 2 x 22kW Dual shaft shredder for general waste.

• 1No. Paramount Heavy duty chopper

fans 15kW

• 2No. Paramount Heavy duty chopper fans 45kW

• 1No. Paramount Ø1m x 3m Rotary Separator

• 1No. Ø1m ATEX Explosion Containment Valve

• 1No. Paramount Reverse Jet Filter, 53,000m3/hr

• 1No. Master control panel

Specialist ducting components and fabrications.

Direct Phone: +44 (0)1276 691463

Email: Enquiries@Paramountwaste.co.uk Web: www.Paramountwaste.co.uk

The Future of Sustainable Packaging: Macsa id UK’s Revolutionary Laser Coding Solutions

What if permanent packaging codes required zero ink, zero labels, and zero compromise on quality? That’s not hypothetical anymore. Macsa id UK has turned this vision into reality with laser coding technology, transforming how industries approach sustainable packaging.

As businesses worldwide race towards environmental responsibility, packaging has become critical. Traditional inks, adhesives, and labels aren’t just expensive—they’re environmental liabilities that contaminate recycling streams. Macsa id UK has developed laser coding solutions that change everything, delivering permanent, high-quality marks without a single drop of ink.

BlueBox: The End of Ink on Cardboard

Macsa id UK’s BlueBox represents a genuine breakthrough in sustainable packaging. Using advanced technology that combines carbonisation and photobleaching, it creates crisp, permanent codes directly on cardboard—no inks, no adhesives, no pretreatments required. By adjusting laser parameters, the

system can darken light areas and lighten dark ones without damaging materials, ensuring perfect readability even on recycled or irregular substrates. Printing information onto the box on-line gives the opportunity for late stage customisation and packaging SKU reduction.

The environmental impact speaks volumes. Industries adopting laser marking can achieve 35% waste reduction globally, BlueBox aligns perfectly with EU Green Deal 2030 objectives, offering GS1-compliant traceability for continuous production with minimal environmental footprint.

ClearPix: Bottles Without Labels

Why use labels when you don’t need them? ClearPix eliminates labels entirely on PET bottles through direct laser marking, supporting logos, text, barcodes, and variable data with stunning precision at production speeds. This technology delivers permanent, high-resolution marks that won’t fade or peel. The result? Fully recyclable, monomaterial packaging that meets global sustainability standards whilst maintaining brand visibility and

regulatory compliance throughout the supply chain.

iLumiFlex: Beyond Thermal Transfer

For flexible packaging applications, iLumiFlex replaces traditional thermal transfer ribbons and thermal heads with advanced UV laser technology. Integrating seamlessly into existing TTO setups without major changes, this system eliminates consumable costs and maintenance downtime while delivering permanent marks that withstand the harshest conditions— oil, powder, friction, alcohol, heat, and transport damage.

Macsa id UK’s laser solutions deliver more than operational efficiency and cost savings—they represent a fundamental shift in how sustainable packaging can work. By eliminating inks, labels, and consumables, these technologies prove environmental responsibility and manufacturing excellence aren’t competing priorities. They’re the same goal. The future of packaging is here, and it’s cleaner than ever.

WELCOMETO PLANET

FRIENDLY CODING

SMART, SUSTAINABLE LASER TECHNOLOGY.

Innovationandsustainabilityhavealwaysbeenourcoreprinciples.Ourvisionistoleadthewayinenvironmentalresponsibility, helping our partners minimize the carbon footprint with their coding needs.

Thisnotonlymeetsconsumerexpectationsforsustainablepackagingbutalsoensuresfullcompliancewithinternational standards.

Today,we'retakingthiscommitmenttothenextlevelwiththelaunchofourlatestdevelopments.Thesesolutionsenable100% recyclable,ink-freeproduction,supportingcirculareconomygoalsandensuringfullcompliancewithglobalsustainability standards.

iLumiFlex

Flexible Packaging Laser Coder

PATENTPENDING

From ribbon to UV laser:TheTTO revolution with Macsa UV laser. iLumiFlexmarksaturningpoint:replacingribbonsandheadswithadvanced Macsa UV laser technology.

ClearPix

Labelless Beverage Laser ID

PATENTPENDING

Direct laser labelling on bottles for a revolutionary future. ClearPixbyMacsaidisthelatestinnovativelasersolutionthatcompletely eliminates the need for labels on plastic packaging such as PET Bottles.

BlueBox

Labelless Box Laser Coder

MACSA PATENTED TECHNOLOGY

Laser coding on cardboard, perfected by Macsa id. Macsaidadvancedlasertechnologydeliversdirectmarkingoncardboard, producing crisp, permanent codes on fully recyclable packaging.

2D Noodle Code

Ultra-fast 2D code laser printing

MACSA PATENTED TECHNOLOGY

Macsaid2DNoodleCode isn'tjustanimprovement;Macsaidtechnology fundamentallyrethinkshowyoucode,allowingyoutotripleyourcodingspeed and significantly boost production while meeting compliance demands from the industry.

How to achieve Food Grade Nitrogen with onsite generation

United Air Power Ltd (UAP) were established 26 years ago, specialising in Compressed Air, Nitrogen Generation and Process Cooling. Working within a wide range of industries UAP offers bespoke, reliable solutions.

Nitrogen gas plays an important role in the food industry from process to packaging. By replacing the oxygen with nitrogen, food will have a longer shelf life and the ‘just-made’ flavour and appearance can be maintained.

Don’t Buy It Make It!

When tasked to provide a reliable source of Food Grade Nitrogen Gas for food production, reliability of supply can create logistical difficulties along with procedures that must be established to monitor and manage the utility. Additionally, safety and handling concerns need to be considered. The cost of addressing these issues can be high and difficult to budget for, while the market price of Nitrogen gas and supplier rates change continually. The environmental impact of truckbased deliveries is another important consideration for carbon footprint reduction.

The ideal solution lies in a range of UAP on-site gas generation systems which UAP can design, supply and install, to meet the customer’s specific needs. This enables users to produce their Food Grade Nitrogen gas on demand on the premises, under their complete control. As a result, companies can generate as much or as little nitrogen as needed, at a fraction of the cost, thereby profitably and sustainably supporting all of the production requirements.

Why on-site gas generation offers a better solution

On-site nitrogen generation separates nitrogen from compressed air for use directly at the user’s location. Our on-site nitrogen generation system being modular in design, offers a range of output flows from a few litres per minute to in excess of 130 m3/h from a single module!

The UAP integrated nitrogen generation system pre-treats the air from a standard industrial compressor which is then essentially “sieved” so that oxygen and other trace gases are removed, while nitrogen is allowed to pass through to the application as the product gas. Air separation is not a new idea, but the radical Pressure Swing Adsorption (PSA) design and control systems employed on the Parker NITROSource Plus nitrogen

Nitrogen gas plays an important role in the food industry from process to packaging.

generator range has maximised Nitrogen output and reduced compressed air consumption to achieve even higher levels of efficiency than before.

Rapid Payback

The sector leading Parker NITROSource nitrogen generation system can reduce costs by up to 90% when compared to traditional methods of supply with a payback period on capital investment typically being achieved within 12- 24 months. Any safety concerns associated with bulk liquid storage or manual handling and changing of heavy high-pressure cylinders are also eliminated.

Exceeding Food Grade Quality Standards

Using the latest Parker nitrogen generation technology, UAP can design, install and maintain tailor-made solutions to meet the customers nitrogen gas demands. The NITROSource Plus equipment at the heart of our on-site generation systems carry full third-party validation ensuring the generated nitrogen gas not only meets the food grade standards, but in fact exceeds the quality required. These fully scalable systems provide a low cost, safe and efficient continuous source of N2 food grade gas on demand.

For further information and a free no obligation gas survey contact UAP for details.

ifm, a recognised leader in industrial automation technology, announces the launch of the SDL100

—a next-generation handheld device engineered for rapid and precise leak detection in compressed air and gas systems

The SDL100 utilises advanced ultrasonic MEMS technology, integrating a powerful array of 30 ultrasonic microphones to detect even the faintest leak noises, even in environments with high background noise. Equipped with a laser distance measurement system and built-in camera, the SDL100 enables operators to visualise leaks directly on its 3.5-inch display, providing real-time identification and contextual imaging of the leak location. Notably, the device can pinpoint and document leaks as small as 0.1 litres per minute at 6 bar from a distance of up to 5 metres— offering exceptional sensitivity.

After inputting some basic tariff costs, an immediate calculation of ongoing compressed air loss and its associated cost is immediately

available. This delivers actionable insights on site losses from compressed air leaks. All critical data, including maintenance details, are digitally recorded directly on the device and can be seamlessly transferred for further analysis. The free reporting software allows for simplified compliance with ISO 50001 requirements, ensuring efficient documentation and audit readiness.

Weighing just 698 g and featuring ergonomic, user-friendly controls, the SDL100 is designed for optimal portability and ease of use, whether for regular system checks or targeted inspection following data-driven analyses. Its application spans manufacturing, food processing, HVAC, facility maintenance, and any industry

committed to operational efficiency and resource conservation.

By dramatically reducing the time required to identify and resolve leakage, the SDL100 empowers users to minimise system losses, lower operating costs, and ensure sustained process reliability.

www.ifm.com

IBC & Drum Mixing stations

High Power in a Compact Design: The New SNT9524 from FEAS

With the new SNT9524 switch-mode power supply, FEAS introduces a remarkably compact yet highly powerful unit for demanding industrial environments. Measuring only 110 x 132 x 138 mm, the SNT9524 delivers an impressive 540 W / 700 VA with an output current of 15 A. It can be easily mounted on a DIN rail or wall and operates reliably within a temperature range of –40 °C to +80 °C.

Its robust aluminum housing with full encapsulation provides complete protection against dust, moisture, and vibration. LED and relay indicators show mains, overload, and temperature status. A 130% current boost, automatic overtemperature shutdown with restart, and full overload, no-load, short-circuit, and Fuse Mode protection ensure maximum operational safety.

The SNT9524 meets all relevant VDE, EN, UL, CSA, CE, and UKCA standards, offering PELV/SELV safety voltage and parallel connection capability. With its combination of performance, reliability, and compact design, FEAS once again sets the benchmark for rugged industrial power suppliesMade in Germany.

FEAS GmbH

www.feas.com

The CERTUSS E10MX – E320MX model range represents a new performance class of electric steam generators

The full steam output is available within 3-5 minutes after the system is turned on. The output can be regulated continuously from 0 to 320 kg/h. Installation of the safe and space saving steam system can be placed in almost any working environment. The width of the steam generator matches standard door size (less than 80 cm).

Maintenance of the unit with simple one-view control and remote control. The steam generators are pre-piped and prewired, with feed water tanks included in the steam units.

Also available as stainless steel variant. This means that steam can be produced for industrial or culinary needs.

https://www.certuss.co.uk/products/ electric-steam-generators/electricale10mx-e320mx/

Optimising Energy and Resource Efficiency: The Role of Monitoring Solutions by Elcomponent Ltd

Implementing metering and monitoring systems can appear complex, but Elcomponent makes the process clear, practical, and effective. We begin by working closely with clients to identify the areas where monitoring will deliver the most benefit—whether that’s energy use, water consumption, or environmental conditions. With this understanding, we design and optimise systems that are robust, reliable, and cost-effective, ensuring that the solution is fit for purpose without unnecessary complexity or expense. Once installed, we support clients in managing their data and using it to its fullest potential, helping them extract long-term value from their investment. In this way, monitoring becomes more than measurement: it becomes a tool for insight, efficiency, and continuous improvement.

Energy Efficiency and Carbon Savings

Energy consumption represents a major operational cost in food production. Elcomponent’s monitoring systems provide realtime data on electricity, gas, and heat usage, allowing businesses

to identify inefficiencies and reduce waste. This drives down costs, lowers carbon emissions, and supports compliance with evolving energy regulations and sustainability targets.

Water Conservation

Water is essential in food processing but often poorly monitored. Elcomponent’s advanced meters enable businesses to track usage across operations, detect leaks quickly, and optimise water use during cleaning, cooling, and processing. The result is reduced waste, lower costs, and more sustainable water management.

Temperature, Humidity, and Air Quality Control

Maintaining the right environmental conditions is critical for both product quality and safety. Elcomponent’s sensors deliver accurate monitoring of temperature and humidity throughout production and storage, while air quality monitoring protects staff and reduces the risk of contamination. These systems support both

compliance and product integrity.

Predictive Maintenance and Process Optimisation

Continuous monitoring also supports predictive maintenance by highlighting potential issues before they become critical. This minimises downtime, extends equipment lifespan, and safeguards production continuity. In addition, data insights reveal opportunities for further optimisation, helping businesses improve processes and increase overall efficiency.

Conclusion

Elcomponent’s solutions combine technical expertise with practical support, enabling food processors to monitor resources effectively, cut costs, and enhance sustainability. From system design to ongoing optimisation, Elcomponent provides a complete monitoring approach that delivers lasting value and supports longterm operational improvement. Elcomponent Ltd sales@elcomponent.co.uk www.elcomponent.co.uk

How Waste Mission Supported Drurys Engineering, an Amcomri PLC Group Company, In Achieving ISO 14001 Certification

Hertfordshire-based Drurys Engineering was preparing for ISO14001 accreditation and significant production growth, but the team recognised that their waste management system would not keep pace.

After dealing with their scrap metal efficiently for years, Drurys asked the Waste Mission team if they could support them with other waste streams, helping the company to work towards their ISO 14001 status.

Mike Danson, Operations Manager of Drurys, says ‘Over the past year, Waste Mission has played a critical and integral role in our ISO 14001 implementation journey. Their expertise and support ensured our waste streams are not only managed efficiently and in line with legislative requirements but also optimised through the implementation of new waste management technology on-site. This collaboration has even allowed us to increase the value of some of our recyclable waste streams.’

Through a thorough waste review process on site, it was revealed that waste management would be enhanced through further segregation on site. The efficiency of

space use on site was also identified as an area for improvement. After a backlog of aluminium swarf and oil containers was recycled, additional containers were introduced to maintain an ongoing and efficient waste segregation and collection schedule.

Waste Mission’s solutions

1 - Processing swarf:

Acting on Waste Mission’s advice, Drurys installed a pucking machine which not only compacts aluminium swarf into ‘pucks’ (briquettes) but also separates fluids and oils associated with the cutting process, such as coolants.

2 - Waste segregation:

Another key step forward was segregating different types of waste to make them easier to dispose of and recycle.

3 - Streamlining collections:

In keeping with its strong focus on sustainability, Waste Mission now collects some of Drurys’ other waste streams alongside its scrap metal to reduce vehicle movements and collections’ carbon footprint.

4 - Increasing transparency and visibility:

Drurys is now utilising the Waste Mission customer portal, which provides the team with full visibility across all their recycling metrics, helping them pass waste management audits and demonstrate compliance with environmental regulations.

A shared commitment through collaboration

Mike Danson, Operations Manager of Drurys, says: ‘Drurys Engineering Ltd is delighted to announce its successful implementation of ISO 14001 certification, achieved on the first attempt with no nonconformances. This significant accomplishment was made possible through our longstanding and exceptional partnership with Waste Mission.

For many years, Waste Mission has been an invaluable partner, consistently providing friendly, helpful, and supportive waste management services. Their commitment to excellence has been instrumental in enabling Drurys’ continuous business improvement.’

Robert Pepperell, Commercial Manager of Waste Mission, says: ‘The importance of recycling metal is stronger today than at any other point in our 40-year history in the sector. It has been hugely rewarding to collaborate with another local company with similar values in ways that have streamlined its waste management processes, improved its sustainability and boosted its bottom line. Our proactive account management style means we can also prompt for collections when in the area, or give cheaper alternatives when a request is made.”

If you’d like to find out how Waste Mission can help your business, book a no-obligation waste review today.

Portal

PGS Group enters UK market with strategic warehouse in Essex

International pallet company PGS Group has launched its first site in the UK, marking the next stage of its expansion across Europe.

The French-Belgian business has opened a facility in the port town of Grays, Essex, where it will process second-hand pallets exclusively for pallet rental business La Palette Rouge (LPR).

This site is one of the largest within PGS Group, employing 70 people and processing 2.8m pallets each year. Its location offers direct links to France and provides a gateway to new UK markets.

PGS Group CEO Luc Grauwet said: “This new site is a logical next step in our collaboration with LPR. It will give us access to an important market and also to new logistics and operational opportunities that strengthen our European position.”

Strategically located within PGS Group’s European network, the Essex site has direct logistics connections to its French base in Picardy. It also opens up new opportunities for timber supply and international partnerships.

PGS currently operates in 13 countries, including France, Belgium, Germany, Spain, The Netherlands, Portugal, Ukraine, Latvia, Denmark, Sweden, Austria and Morocco.

Across more than 50 sites, the company employs 1,000 people, produces 25 million new pallets and recovers 20 million recycled pallets a year.

PGS Group boasts its own sawmills and pallet production, delivering sustainability and control over the entire supply chain.

Covering 16,000 m² and running 24/7, the Grays site is set for further growth, with plans to expand capacity to five million pallets annually.

The facility was originally established two years ago by LPR. The PGS team will now focus on collecting, identifying and sorting pallets for reuse and export, with those requiring repair treated to the ISPM15 standard. Since Brexit, this international standard has been mandatory for all wooden packaging exported from the UK to Europe.

PGS will continue and expand the existing production line after winning a tender from LPR, with both companies investing jointly in the venture.

For further information please visit: www.pgsgroup.com

If you need it slicing - talk to us at Interbake Limited

Interbake Limited have been the sole UK agent for the Krumbein Rationell manufacturing company who are based in Tabarz, Germany for over 20 years .

This innovative company specialise in producing probably the most comprehensive range of cutting and slicing machines that are available for baked products and also include bespoke sandwich make up lines.

Ensuring that the portioning of cakes is accurate, is the key to success for profitability and uniformity. In most circumstances a pair of laser cut stainless steel blades reciprocate against each other to slice through fresh product and this method permits the blades to sharpen themselves in the course of their movement, hence the cut is self maintained to be both sharp and efficient.

Fermented goods such as bagels, hot dog rolls, teacakes, etc. can either be full cut or hinge cut together with traybake cakes or round cakes cut into segmented portions.

Additionally, horizontal slicers are available to cut oblong cakes into multiple layers.

The employment of these machines reduces labour costs dramatically with the total concept representing high standards of health and safety together with hygienic design features.

For further details contact Interbake Limited.

Tel: 01706 825596

email: info@interbake.co.uk

Opening the Door to High-Performance Compact Inline Capping Automation

As automation accelerates across global manufacturing, demand is rising for equipment that is precise, efficient, and adaptable. Food and drink remains one of the UK’s largest manufacturing subsectors and producers are under growing pressure to improve output, reduce waste, and remain competitive. To meet this need, Adelphi Masterfil has launched the Powercap Inline Capper, a compact, cost-effective addition to its range, which includes its flagship Mastercap model, designed to make automatic capping accessible to a wider range of businesses.

Retaining the Mastercap’s trusted core capabilities, the Powercap offers a smaller footprint and reduced lead times, enabling liquid filling companies to quickly integrate automatic capping even when space is limited. Its high efficiency and reliability result in improved throughput while helping cut waste and improve profitability.

Designed to handle cap diameters from 20 – 80 mm and containers from 500 mL – 25 L, the Powercap suits both liquid and food applications. With a capping speed of up to 40 units a minute (up to 2,400 per hour), it delivers

fast, repeatable performance. Suitable for screw caps, presson caps, tamper-proof caps, aerosol overcaps, and inserts, the Powercap supports a broad range of packaging formats. Its robust 304 stainless steel construction ensures compliance in hygiene-critical sectors, such as food and beverage.

Productivity

Downtime costs UK food processing an estimated £4-5 billion a year1 To improve productivity, the Powercap features fully automatic cap sorting and comes with a cap feed elevator as standard. Meanwhile, a ‘no container, no cap’ and a queue sensing functionality help avoid stoppages and reduce waste, while the Powercap’s inline twin-gating system minimises splashes, container compression, and product waste during the capping process. Operator safety is built into the design with fully interlocked guarding around the capping zone.

One of the Powercap’s standout features is its rapid, tool-less changeover system. Operators can complete a full changeover in approximately five minutes, minimising downtime and maximising throughput whilst

supporting multi-product lines. Container handling parameters are easily settable and repeatable using indexed locations and mechanical position indicators. A magnetic hysteresis adjustable screw capping clutch enables precise repeatable torque control, preventing undertightening or damage to caps.

To ensure container fit and accuracy, Adelphi uses 3D scanning and printing to rapidly produce format parts directly from digital measurements. This approach not only guarantees precision but also allows replacement or new cap track and container format parts to be delivered in as little as three days, reducing dependency on traditional tooling and supporting more sustainable production.

Combining cost-effective, compact design, shorter lead times, and proven engineering reliability with rapid changeover capability, the Powercap is ideal for companies looking for the next step up in their capping capability and seeking a competitive edge in today’s fastpaced manufacturing landscape, without breaking the bank.

For further information please telephone +44(0)1444 472300 or email: info@adelphi.uk.com

Redefining service: digital, strategic, forward-looking

High energy prices, the demands of the circular economy and a lack of young talent are putting increasing pressures on the packaging industry.

Uwe Galm, Director of Customer Services at Schubert, talks about how innovative service concepts can help make production processes future-proof.

Schubert’s service division has recently undergone significant expansion. What’s behind these developments?

In recent years, there has been a resurgence in demand for maintenance and inspection. Many customers are simply no longer able to handle these tasks themselves, in part because they lack the necessary skilled personnel. Other factors include the pressure of rising energy and raw material prices and the heightened significance of machine availability.

What are the specific implications of all this for your service operations?

In the past, we sometimes had three weeks to carry out maintenance work, but now we often only have a few days. This changes everything:

our planning, our resource allocation and the way we prepare for our service assignments.

How are you responding to these tight time frames?

We focus on maximum preparation and efficiency. This includes, for example, pre-assembled spare parts kits that are delivered ready for immediate use. We are also greatly expanding our digital services with our customer portal 4YOUconnect. We have recently started making all relevant machine documentation available there in digital form –from circuit diagrams to parts lists.

What is the current state of digitalisation out there?

Close to a quarter of our customers are already using the portal – and the trend is clearly rising. The next big step is a shared digital maintenance calendar, which will pave the way for a digital service log with a complete service history. With this in mind, we are also developing guided maintenance routines – a direct contributor to overcoming the shortage of skilled workers.

Speaking of which, are there any specific challenges in the industry that you view as being especially critical?

The role of the service technician is currently undergoing a massive transformation. Experienced technicians who used to be on the road 200 days a year are now virtually impossible to find. And if they are, they usually don’t stick around for very long. This is why we are considering hybrid models that enable temporary hotline support or travel phases that can be planned individually.

What role does AI play in overcoming these challenges?

A big one, although in my view, technology should always be measured by the benefits it delivers. I see great potential in knowledge management, at the interface between training and application in real-life error situations. For example, a young service technician could be guided step by step through the troubleshooting of a complex machine with the help of AI.

www.schubert.group

A CONFECTIONERY JUNGLE PACKAGED AUTOMATICALLY. BROUGHT TO LIFE WITH SCHUBERT.

How can you package confectionery and baked goods flexibly in a wide variety of pack formats? With pick & place robots that accurately position each product and systems that effortlessly switch between different packaging materials. Saving precious resources –with virtually no waste. This is our Mission Blue. A true benefit for the climate and the many FMCG manufacturers who have been relying on us since 1966. And for you too. www.schubert.group/en/confectionery-snacks.html

EAO Capacitive Sensor Switches with IO-Link

The EAO Series 84 IO-Link enabled capacitive switches are bright, configurable and EHEDG certified

The trend towards digitisation of Human Machine Interfaces in the industrial sector is leading food and drink manufactures to adopt radically new approaches to the type of machinery and process automation systems they use. At the same time, digitisation is creating an even more intensive working environment for operators of the equipment.

Mindful of these requirements, EAO has a family of capacitive switches that enable new generations of digital machine and process systems to be intelligently connected via an IO link controller to higher level bus systems or a programmable logic controller (PLC). Targeting new and emerging factory automation applications the new Series 84 IO-Link Touch touch-operated switches are freely configurable, bright, and jet-wash sealed to IP69K.

Manufacturers must overcome demanding challenges in order to fully digitise their machines and process lines, not least in terms of system complexity and the enormous investment required, with the globally established IO-Link communication interface and programmable connection options, the new Series 84 IO-Link Touch touchoperated switches can be networked via an integrated M12 5-pin screw connection and can be connected via an IO-link controller to a high level bus system or PLC for industry 4.0 connectivity.

Application-specific yet highly configurable

EAO offers the new Series 84 capacitive IO-Link Touch switches in different variants either made from plastic or a stainless steel 316L EHEDG certified hygiene versions.

These versatile switches are fully sealed to IP69K and come with a selection of popular back illuminated legends like

Stop, Start, Reset On/Off and feature bright programmable RGB illumination.

The configuration can be programmed via the controller to change many parameters such as the switch colour and brightness, the switch action (momentary or maintained) and the capacitive switch sensitivity to adjust for moisture levels and operation using gloved hands.

The plastic 84-ASKS versions and the hygienic stainless steel 84-ACKS series are available form online retailers like RS and Farnell or can be ordered direct from the EAO website.

For further information please contact EAO Ltd. Tel: +44 / 1444 236 000, Email: sale.euk@eao.com or visit eao. com/84-io-link/

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• Direct current motors up to 2,000 kW

• Frequency converter-proof drives

• In-house load test facility up to 13.800 V, 2.300 kVA, 120 Hz

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MENZEL Great Britain Ltd. | UK Branch Office Martin Rooney | Tel.: +44 1664 500 844 martin.rooney@menzelgb.co.uk

menzel-motors.com