N° iscrizione ROC (Registro degli Operatori di Comunicazione): 22054 ISSN 2723-9187
In questo numero la pubblicità non supera il 45% Poste Italiane SpA - Spedizione in Abbonamento Postale - D.L. 353/2003 (conv. in L. 27/02/2004 n. 46) art. 1 comma 1 NE/TV
Gamma
K
A
Published by Editrice EDF Trend srl Corso del Popolo, 42 31100 Treviso – Italy
All right reserved. Reproduction in whole or in part without written permission is prohibited. The Publisher is not responsible for any materials, nor for writers’ nor contributors’ expressed or implied opinions.
Informativa ex D.lgs 196/03 Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Corso del Popolo, 42 - Treviso.
Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso - Corso del Popolo, 42 per i diritti previsti dalla legge 675/1996.
Member of
K 2025 offers ‘Fair Match’
With ‘Fair Match’, K 2025, from 8 to 15 October 2025 in Düsseldorf, is offering an innovative digital service that connects exhibitors and visitors in a new, smart way. The aim of the tool is to enable business contacts to be made in an even more targeted and efficient manner –before, during and after the trade fair
Fair Match’ is designed for both exhibitors and visitors. After registering and redeeming their exhibitor badge code, exhibitors can activate their participation with just a few clicks. Companies that are already registered can simply activate the service in their personal profile. Visitors register free of charge or log in with their email address to access all functions directly. Personalised contact suggestions are at the heart of ‘Fair Match’. Based on the interests of the trade visitors stored in their profiles and the product categories of the exhibitors, an intelligent algorithm suggests suitable business partners. This enables companies to find potential customers in a targeted manner and visitors to quickly discover relevant exhibitors. The integrated chat function allows direct communication and easy appointment scheduling –without time-consuming coordination or lengthy email correspondence. Interesting contacts can also be saved as favourites for quick access at any time.
Another advantage is that ‘Fair Match’ does not end with the last day of the trade fair.
The service remains available throughout the year, enabling valuable contacts to be maintained beyond the trade fair and new business opportunities to be developed. This extends the trade fair experience and maximises the benefits for all involved. Visitors benefit in particular from the ease of use: they complete their profile with a few details about their interests and business objectives and immediately receive suitable recommendations. All communication and appointment coordination take place conveniently in the K app, which is available free of charge in the App Store and on Google Play. With ‘Fair Match’, Messe Düsseldorf provides an efficient tool for successful business networking: personal, efficient and available at all times – whether on site at the exhibition centre or on the move.
Further information and step-by-step instructions on how to use ‘Fair Match’ are available in the online tutorial brochure.
VAMP TECH, a trusted partner in flame-retardant and high-performance compounds
VAMP TECH believes that long-term success is built on integrity, mutual trust, and responsible governance. This commitment not only strengthens relationships with partners and suppliers but also reinforces the company’s role as a trustworthy and forward-thinking industry player
Since its founding in 1988, VAMP TECH has grown into a respected Italian multinational, recognized for its expertise in engineering and marketing high-performance thermoplastic compounds. The company offers a diverse range of advanced materials—including antistatic, self-lubricating, and thermally conductive formulations— engineered to meet the complex demands of modern industry.
A core strength of VAMP TECH lies in its specialization in flame-retardant compounds. These self-extinguishing
materials are developed to comply with the most stringent fire safety standards, making them ideal for critical applications across sectors such as electrical and electronics, household appliances, public transportation (including automotive and e-mobility), building and construction, and energy management.
With deep technical know-how and an unwavering focus on innovation, VAMP TECH is not only a material supplier but a true development partner. Its tailored solutions include sustainable alternatives through its VAMPGREEN and DENIGREEN product lines, incorporating recycled and bio-based polymers to support environmental goals.
Boasting a portfolio of thousands of formulations and more than 100 UL94-certified grades, the company
delivers materials that consistently meet the highest international quality and safety benchmarks.
International reach, local expertise
With a global presence spanning 36 countries, VAMP TECH ensures close proximity to customers through a robust network of local sales teams, agents, and distributors. Its strategic regional operations include:
• Vamp Tech S.p.A. (Busnago, Italy), the company headquarter with a production capacity of 20,000 Tons/y overseeing operations in Italy, Europe.
• Vamptech Malaysia Sdn. Bhd. (Penang),with a production capacity 10,000 Tons/y supporting the Asian market.
• Vamptech Iberica S.L., sales office focusing on the Spanish and Portuguese markets.
• Vamptech USA Inc, the latest addition which oversees operations in US and Mexico.
This global structure enables the company to deliver fast, flexible service with the reliability and quality that have become synonymous with the VAMP TECH name.
Quality, certifications & compliance
VAMP TECH maintains rigorous standards across all operations, supported by comprehensive management system certifications in accordance with international ISO protocols. Its products meet key industry-specific certifications— including UL Yellow Card, with over 100 certified grades, and others such as EN 45545, NFPA 130, VDE, FDA, WRAS, ECE R118, and NSF.
The company’s dedicated R&D division continuously pursue new
approvals to ensure compatibility with the most demanding applications.
Sustainability and corporate responsibility
Sustainability is a cornerstone of VAMP TECH’s corporate philosophy. The company actively tracks and reports its environmental, social, and governance (ESG) performance via platforms like Ecovadis and Synesgy, underlining its transparent and ethical business practices.
VAMP TECH believes that longterm success is built on integrity, mutual trust, and responsible governance. This commitment not only strengthens relationships with partners and suppliers but also reinforces the company’s role as a trustworthy and forward-thinking industry player.
VAMP TECH President Piero Eigenmann
The Italian revolution in industrial filtration
BD Plast presents at K 2025 CleanChanger® and BDOx2, technologies designed to meet the challenges of an industry increasingly demanding efficiency, automation, and sustainability
The company from Emilia brings the new generation of screenchangers for extrusion to Düsseldorf: efficiency, sustainability, and zero compromise. Düsseldorf – At K 2025, the most important international event for the plastics and rubber industry,
BD Plast shines a spotlight on innovation. The company from Bondeno (FE) presents CleanChanger®, the patented self-cleaning screenchanger, along with the compact BDOx2, already a standout in continuous extrusion applications.
Two technologies designed to meet the challenges of an industry increasingly demanding efficiency, automation, and sustainability.
CleanChanger®: Continuous filtration with no compromise
Now patented, CleanChanger® is a powerful selfcleaning screenchanger with a three-plate structure and automatic cleaning system, capable of operating continuously without production downtime.
Key Features:
• Up to 400 automatic cleaning cycles
• Zero machine stops
• Intelligent control with PLC and touchscreen interface
• Hermetic sealing and safety via RFID
• Easy integration on any production line
• Ideal for post-consumer and post-industrial recycled materials
Dino Boicelli Corporate Manager
A technology designed to reduce waste, improve material quality, and enhance environmental impact
BDOx2: Compact, high-performance, versatile With BDOx2, BD Plast offers a compact, high-performance, continuous-flow hydraulic screenchanger. Ideal for those seeking a powerful and accessible solution, it has already been successfully tested on blown film extrusion lines, ensuring continuous flow on thicknesses as thin as 10 microns
The green commitment: “Seeds of Change”. The BD Plast Forest
BD Plast’s commitment to sustainability goes beyond the factory walls: in addition to the 800 photovoltaic panels installed in Bondeno – producing 240 MWh of clean energy annually and cutting over 160 tons of CO2 – a new green initiative has been launched.
In July 2025, BD Plast created “Seeds of Change. The BD Plast Forest” in collaboration with Treedom: a reforestation project that absorbs CO2, generates social impact, and offsets emissions.
A concrete step towards a greener future, in line with ESG objectives and the ecological transition for SMEs.
BD Plast will be at K 2025 in Düsseldorf, October 8–15 –Hall 9, Stand D48
For more information: www.bdplast.com
SYTRAMA: Automation & Green Technology
At the K 2025 exhibition, Sytrama will present its robots equipped with several solutions focused on consumption reduction and operating costs optimization
SYTRAMA presents itself at K 2025 with 3 work islands, where Cartesian robots, anthropomorphic robots, external peripherals, and systems to control the production process and verify quality standards are operational.
Specifically, the first automation involves the use of a SYTRAMA S8-S model robot combined with a Nissei FNX110 IMM, where the moulded product is an aesthetic part made of PETG material. The robot, in addition to being used for part handling, will also be responsible for cutting the sprue using a dedicated station with nipper. The sprue is then released into a granulator that will grind it; the resulting material can be recirculated back into the
IMM feeding system. By doing so, recycling the material allows to reduce the waste, with benefit for the environment and production economics.
The second automation involves another SYTRAMA S8-S robot paired this time with a NegriBossi Nova 5eT 110 IMM for moulding a thin-walled PC part. Here, too, the robot not only demoulds the part but also handles the sprue to be recycled.
Finally, the third automation features the integration of a 6-axis anthropomorphic robot combined with a NegriBossi Nova 5eT 180 IMM. The part, consisting of a flat PP lid, once demolded is deposited on a floating transport system that, by controlling the variation of the magnetic field, allows direct weighing. The part is then automatically transferred under a vision system for defect testing. If the test is positive, the part proceeds to a laser marking station for the application of a QR code containing its production info.
In case the part does not pass the check, the automation recognizes it as a reject part and, through the handling robot, it is deposited in the granulator for material recycling.
Talking about the Green topic, the central theme of the K 2025 exhibition, another important aspect that SYTRAMA has developed on its robots is energy recovery during braking. In fact, using technologically advanced drives, all SYTRAMA robots are able to recover braking energy from the axes and then reuse it during cycle phases that are particularly heavy in terms of absorption. This reduces consumption and optimizes operating costs.
Another topic in Green is “Energy Saving” technology applied to compressed air consumption. This system allows to turn off the supply
of the Venturi vacuum generators when the vacuum level reaches the upper threshold (which can be set by the control pendant) sufficient to hold the part to be handled. When the vacuum level falls below the minimum threshold necessary to hold the piece, the system automatically reactivates the generator only for the time strictly necessary to reach the upper threshold. This type of control provides considerable energy savings, especially in applications involving long or very frequent cycles of parts handling.
SYTRAMA has also adopted a remote assistance system on its robots using the Site Manager communication module, which is already in use by many customers. The cornerstone of this solution is to have a direct connection between the robot and our service department. This guarantees our customers that the SYTRAMA operator will assist remotely without a physical presence directly on site. This solution allows a reduction in travel and intervention costs. The clear economic benefits are thus complemented by an increasingly “green” vision of the company, also reducing the emissions associated with transfers.
SYTRAMA, your partner for automation, awaits you at K 2025 in Hall 15, stand C22
Hall 15 Stand C22
FB Balzanelli - Automatic coilers and full automation for pipes packaging
FB Balzanelli’s three series of automatic coilers - Smart, Premium and Excellence - allow clients to always make the best choice for their production needs
Present for almost 30 years in the field of automatic and semiautomatic coilers, FB Balzanelli is synonymous with cutting-edge technology and high quality. FB Balzanelli can manufacture coiling machines for coiling large and small-diameter flexible pipes and create packing and palletizing systems to optimize coiling and storing processes for different types of pipes.
The core of the company’s mission is constant technological research.
FB Balzanelli has always been at the
forefront of proposals in the field of automatic coilers such as sideby-side reels, the fully pneumatic strapping unit, or the special towing device to reduce tube ovality.
FB Balzanelli manufactures three series of automatic coilers: Smart, Premium, and Excellence. The various features provided by the three series allow clients to always make the best choice for their production needs.
Smart Series – The first step in automation
Each pipe manufacturing process has its own characteristics: if a pipe
is produced at standard speed and size changes are not too frequent, the Smart series is perfect! Simple machines that can meet standard production requirements but with the same coiling quality as other high-end machines.
Premium Series - Quick settings with advanced features: great value for the quality
If extrusion lines are getting faster and end customers are asking for medium quantity orders and some different coil sizes, the Premium series is the right solution! It offers the right balance between performance, set-up time, and ease of use.
Excellence Series - Highest performance combined with toplevel automation
High-speed extrusion lines, highquality products, reduced labour costs, and frequent production changes for on-demand orders are some of the reasons why the Excellence series is the best solution.
Balzanelli’s latest
Smart series
Baruffaldi Plastic Technology: Innovation, precision, and partnership
Designed to ensure accuracy, efficiency, and durability, Baruffaldi cutting units represent a benchmark of Italian engineering excellence
For over 60 years, Baruffaldi Plastic Technology has been synonymous with cutting-edge solutions in plastic extrusion machinery. Renowned for precision engineering and tailor-made machines, Baruffaldi continues to lead the way in developing high-performance systems for the extrusion and postprocessing of plastic pipes and profiles.
Baruffaldi is proud to have participated in the Düsseldorf K trade fair since 1952; the same year the company was founded. The company is pleased to announce its presence at K2025, at stand N404, where its renowned line of profile cutting units will be on full display. Designed to ensure accuracy,
efficiency, and durability, these cutting units represent a benchmark of Italian engineering excellence. Visitors will have the opportunity to see the machines in action, meet the team, and experience firsthand the quality that has defined Baruffaldi for decades.
Working with Baruffaldi means more than purchasing a machine—it means entering a long-term partnership. The company’s specialized team collaborates closely with each client to develop solutions tailored to specific production needs. Every system is engineered to be robust, reliable, and fully compatible with Industry 4.0, enabling remote diagnostics, predictive maintenance, and continuous performance monitoring. This translates into reduced downtime and increased productivity.
Baruffaldi’s strength lies in its ability to blend tradition with innovation. The company continually invests in new technologies and the professional growth of its people. It believes that a company’s success is measured by the quality of its products and client satisfaction. Whether optimizing energy consumption, reducing waste, educating staff, or developing greener production systems, sustainability is at the core of everything Baruffaldi does.
Baruffaldi Plastic Technology operates through two specialized divisions:
● The Baruffaldi line focuses on extrusion and post-processing solutions for plastic profiles, offering high-speed cutting units, punching machines, and both in-line and offline automation systems.
● Primac, a brand of Baruffaldi Plastic Technology, specializes in machinery for the production of plastic pipes.
Known for its reliability, flexibility, and innovative automation solutions, Primac is particularly valued in the drainage pipe market for its perforating and slotting machines, socketing systems, and its unique Dreno covering system, which wraps perforated pipes with TNT fabric.
Baruffaldi Plastic Technology warmly invites visitors to stand N404 to explore its technologies, meet the team, and discover how the company can support their production goals.
For more information, visit baruffaldi.eu
Baruffaldi Plastic Technology: Successful solutions for pipes and profiles since 1952.
PRS ME&A: The only event in the region dedicated specifically to plastics recycling
The 3 rd edition of the Plastics Recycling Show Middle East & Africa (PRS ME&A) will take place at the Dubai World Trade Centre in Dubai, United Arab Emirates, on 15-17 September 2025. The three-day exhibition and conference is the only event in the region dedicated specifically to plastics recycling
The Plastics Recycling Show Middle East & Africa brings together key players from the plastics and plastics recycling sectors to showcase innovative technology, share best practices, network and do business. Every part of the circular plastics value chain is represented at the event including plastics recycling machinery and equipment suppliers, sorting technology, plastic material suppliers and compounders, packaging specialists, pre-processors, mechanical and chemical plastics recyclers, bio-polymer manufacturers, EPR consultants, waste management specialists and industry associations.
New
Plastics
Recycling Awards for Middle East and Africa
The Plastics Recycling Awards Middle East and Africa provide a brand-new
platform to recognise and celebrate outstanding achievements in plastics recycling across the region. The awards aim to spotlight innovation in recycling machinery, sustainable plastic packaging, and individual leadership driving the transition to a circular plastics economy.
Organised in conjunction with the Plastics Recycling Show Middle East and Africa, the awards will culminate in a high-profile ceremony at the Dubai World Trade Centre from 15 to 17 September 2025.
“These new awards will shine a spotlight on the region’s most forwardthinking recyclers, innovators, and sustainability champions,” said Taher Patrawala, Managing Director of Media Fusion. “The Middle East has shown a strong and growing commitment to building a circular economy, and plastics recycling is a major part of that. The industry
has stepped up in a big way, with a wave of innovation sweeping across the region. With economic powerhouses like the UAE and Saudi Arabia making bold investments toward their Net Zero 2030 goals, the timing couldn’t be better to amplify the momentum. These awards are a platform to celebrate that progress, and I strongly encourage individuals and organisations to share their achievements with the wider industry.”
“The launch of the Plastics Recycling Awards Middle East and Africa builds on the success of the long-running Plastics Recycling Awards Europe and the Plastics Recycling Awards India, which we introduced last year,” said Matt Barber, Global Events Director at Crain Communications
“It’s a great new opportunity to promote the organisations and individuals championing the circular use of plastics in this dynamic and fast-developing region.”
Three award categories are available:
- Recycling machinery innovation Recognising innovations that improve the efficiency and effectiveness of plastics recycling machinery. Eligible entries must be designed, developed, or operational in the Middle East or Africa.
- Sustainable plastic packaging company
Open to all packaging companies in the region committed to sustainable design and production using recycled plastics.
- Ambassador Award
Honouring individuals who have made an outstanding impact in advancing plastics recycling— whether through innovation, policy, education, or advocacy.
Winners will each receive a unique sculpted eco-trophy made from recycled polypropylene and 3D-printed recycled PET plastic, a fitting tribute to their contribution to sustainable progress in the region.
New for 2025 – the Circular Plastic Hub at PRS ME&A
Debuting for the first time at the 3rd edition of PRS ME&A, the Circular Plastic Hub is an exciting new feature designed to inspire and inform. This vibrant showcase brings together a global collection of innovative, realworld products made from recycled plastic, giving visitors a tangible look at what’s possible in the circular economy. There will be products from a variety of industries including (but not limited to):
Packaging, Automotive, Furniture & Accessories, Home Décor & Bedding, Textiles & Clothing, Footwear, Wires & Cables, Containers & Pipes, Building Materials and Electronics.
The Plastics Recycling Show Middle East & Africa takes place at the Dubai World Trade Centre from 15 – 17 September 2025. Plastics Recycling Shows are now being held in four global locations: Dubai, Mumbai, Singapore and Amsterdam. www.prseventmea.com/prsmea 2025/en/page/home
Turnkey systems for the transformation and reuse of plastic production waste
By developing tailor-made, highefficiency equipment, Engin Plast enables its clients to drastically reduce waste, lower environmental impact and improve overall process stability
Effectively managing production waste remains one of the most critical challenges in the plastics industry, with direct implications for both operational costs and environmental sustainability. At every stage of plastic processing –whether it be moulding, extrusion, blow moulding, or thermoforming – a certain amount of scrap or off-spec material is inevitably generated. This may include defective parts, excess sprues and runners, startup waste, or inconsistencies in colour and thickness. In the past, such material was typically discarded, leading to increased disposal costs and a greater ecological footprint.
Engin Plast, a trusted leader in circular economy technologies, addresses this issue by offering comprehensive turnkey systems specifically engineered for the transformation and reuse of plastic production waste. These innovative solutions allow manufacturers to reintegrate reclaimed materials directly into their production lines – particularly extrusion – without undergoing regranulation, a process known for its high energy consumption and longer processing times. Through the development of tailormade, high-efficiency equipment, Engin Plast enables its clients to drastically reduce waste, lower environmental impact, and improve overall process stability. The result is
a more sustainable production cycle characterized by uniform material blends, reduced resource consumption, and enhanced long-term performance.
The complete range of Engin Plast solutions
Grinding of production waste
The TRIX granulator series covers capacities from 50 to 3000 kg/h. Key benefits include:
• Innovative blade profiles to improve cut quality and reduce wear;
• Durable screens for better material flow;
• Advanced soundproofing and safety systems;
• Low energy use and high reliability.
• Supporting systems include automatic big bag filling stations and conveyor belts for continuous, highthroughput operations.
Customized storage, extraction and dosing
Modular dosing units (e.g., TRIO, DG1SP, DPM) use volumetric and gravimetric technologies to ensure:
• High accuracy and consistency;
• User-friendly operation;
• Efficient use of raw materials and energy.
Components include load cells, precision mechanics, and microprocessors. Big bag emptying systems and hoppers are equipped with petal agitators and electro-pneumatic pistons for smooth flow, even with compacted or challenging materials. Conveying systems – screw or pneumatic – transport regrind or granules to dosing units or extruders.
Extruder feeding: Direct or via intermediate mixer
The AF series forced feeders manage hard-to-flow or bulky materials like flakes, powders, and scraps. Installed at the extruder inlet, they:
• Prevent feed interruptions;
• Maintain steady material density;
• Enhance extrusion line efficiency and productivity. Automation, supervision, and process control
Engin Plast also offers advanced automation and supervision systems, enabling:
• Real-time monitoring and control;
• Data collection and analysis;
• Full Industry 4.0 interconnectivity. These systems improve productivity, traceability, and plant efficiency.
Engin Plast: Tailor-made systems for true sustainable efficiency
With decades of expertise, Engin Plast provides integrated, customized solutions for the recovery and reuse of plastic waste, enabling companies to meet sustainability goals while optimizing performance.
Mixron: The future of blending, born from Italy’s finest manufacturing tradition
For large-scale industrial operations or for laboratory applications, Mixron offers a comprehensive range of solutions designed to meet the most stringent industry standards and expectations
Mixron, the youngest company within WAMGROUP®, designs and manufactures powder mixing systems, with a particular focus on PVC DryBlend, WPC, Masterbatch, Powder Coatings, and Li-ion Battery Powder. Its foundation stems from within WAMGROUP®, an industrial group that has successfully operated in highly diversified sectors since 1968, offering high-level machinery, components, and engineered solutions. Mixron benefits from the extensive industrial know-how and experience of its parent company, which provided a fertile ground for the growth of a new and forwardlooking industrial venture. A key component in this successful development was the involvement, from the very beginning, of professionals with a long experience
in both mixing processes and the chemistry of plastic materials. This combination has resulted in a comprehensive and highly reliable offering of mixing systems, capable of meeting the demanding needs of modern industrial environments while integrating a number of technical innovations aimed at performance, energy efficiency, and operational practicality.
At the heart of Mixron’s range is mixron MDB, an integrated mixing system designed specifically for the production of PVC Dry-Blend. This system consists of a high-speed mixer and a cooler, operated through a single control unit. The two machines can be combined in various configurations according to production needs, making the system suitable for both rigid and flexible PVC formulations. From the very beginning of the design phase, high importance was placed on energy efficiency, system durability, and user-friendliness. For instance, mixron MTP high-speed mixer features an
mixron MDB: The integrated mixing system for PVC Dry-Blend
innovative toothed belt transmission system, which ensures maximum efficiency in torque transmission, reduces bearing loads—thereby extending their lifespan—and allows for quick and safe access during maintenance. This results in fewer problems related to belt tension and significantly simplifies servicing operations.
Working in perfect synergy with the turbomixer is the next generation mixron MCP cooler. To achieve top cooling efficiency, the design phase focused on optimizing flow paths in the cooling circuit by adjusting their lengths and maximizing the heat exchange surface. mixron MCP is also equipped with a cooling circuit made entirely of stainless steel to preserve long-term performance.
Another key solution in Mixron’s portfolio is mixron MFC highproductivity container mixer, designed for batch processing of powders, such as masterbatch, powder coatings, and plastic compounds. What makes this machine stand out is its configuration with two independently operating mixing heads that can run simultaneously. This design introduces a new benchmark in productive efficiency and flexibility, allowing operators to work on completely different formulations in parallel. Moreover, the two mixing heads can be configured with different geometries, making them compatible with containers of various sizes. This means manufacturers can switch between different batch volumes without compromising
space efficiency. In fact, mixron MFC system’s compact footprint remains comparable to that of a traditional single-head container mixer.
The vertical movement and rotation of the heads allows operators to access all surfaces effortlessly, ensuring quick and easy cleaning, which is essential for production cycles requiring recipe changes and strict batch separation to prevent contamination.
Flexibility and adaptability also guided the design of the containerlocking system, which allows container loading from any direction, making the machine suitable for any production environment.
For mixron MFC too, the engineering team placed strong focus on materials, build logic, and maintenance efficiency. All components are housed within the main body of the machine –protected yet fully accessible.
In conclusion, Mixron’s mixing systems represent the perfect balance between high-performance efficiency, robust construction, customization flexibility, and consistent mixing results. They are the optimal choice for manufacturers who demand process stability and long-term continuity in their production cycles. Whether for largescale industrial operations or for laboratory applications, Mixron offers a comprehensive range of solutions designed to meet the most stringent industry standards and expectations. Mixron’s commitment to becoming one of the leading names in mixing technology is also reflected in its presence at the most important trade fairs in the industry. The company will be exhibiting its technologies at the upcoming Powtech Technopharm in Nürnberg (from 23 to 25 of September, Hall 9 Stand 241), and K Trade Fair in Düsseldorf (from 8 to 15 of October, Hall 10 - Stand B17).
Visitors will have the opportunity to see firsthand the results of Mixron’s engineering efforts and skilled manufacturing through some of its most representative models. The company’s team of engineers and sales professionals will be available to discuss the technical and operational benefits of the machines on display.
mixron MFC, high-productivity container mixer
mixron MFC's mixing head translates and rotates for effortless, perfect cleaning
Excellence, built in: Why Omipa
Omipa solutions blend cuttingedge technology with deep-rooted expertise, result of relentless dedication to product excellence, forwardlooking approach to sustainability and personalized customer care
With over 60 years of history and a solid reputation in the extrusion industry, Omipa stands as a symbol of continuity, technical innovation, and future-oriented thinking.
Omipa has always believed in the strength of in-house production. Every component is designed and built under its roof, allowing it to maintain full control over the process and ensure products that meet the highest standards of quality and precision. This approach also enables Omipa to respond quickly and effectively to customer needs, offering tailored solutions for even the most specific applications.
Omipa extrusion lines are known for their stability, durability, and high performance. Omipa selects only top-tier materials and carefully choose its partner suppliers to align with its rigorous standards. From film, foil, and foam to high-quality sheet and hollow profiles, each extrusion line is designed to optimize productivity while ensuring reliability over time.
Omipa is globally recognized for its expertise in the production of polypropylene hollow profile extrusion lines. With useful widths of up to 3200 mm, these lines are a flagship of its production range and are used across various sectors, including industrial and food packaging, agriculture, advertising, and solar energy.
Omipa also takes pride in having pioneered polycarbonate hollow profile extrusion during the 1970s and 1980s, thanks to its internal research. Today, Omipa offers this cuttingedge technology, meeting specific customer requirements through a high level of customization. The versatility of these profiles allows their use in construction, infrastructure, roofing, lighting, greenhouses, and more.
Omipa’s excellence is particularly evident in the field of high optical quality sheet extrusion lines, the result of a proprietary extrusion method developed by our founder, Gilberto Cazzani. This technology delivers unmatched transparency at high productivity levels and serves a wide range of applications,
including displays, lighting, graphics, advertising, architecture, safety protections, and interior design.
Another milestone in Omipa’s journey is the thermoforming sheet extrusion line — its very first flagship machine. It marked the beginning of Omipa’s international success and helped establish solid partnerships with leading companies in sectors, such as automotive, furniture, sanitary ware, food packaging, and beyond.
But Omipa is more than a supplier of extrusion lines. It offers a complete and integrated service package that accompanies its customers throughout the entire lifecycle of their equipment. In addition to its extrusion lines, Omipa also provides:
• After-sales support (online and onsite)
• Spare parts service with rapid delivery and a dedicated team
• Supply of individual machine units
Calender
Omipa S.p.A.
• Revamping and modernization of existing lines Omipa is especially proud of its ability to assist customers with older machines, even when the original parts are no longer available. Omipa engineering team designs customized solutions to extend the life of these systems, ensuring continued productivity and performance.
Innovation at Omipa isn’t limited to mechanics: Its inhouse software team develops advanced control systems to enhance automation, efficiency, and user-friendliness. The result is seamless integration between hardware and software, offering customers a streamlined and intuitive user experience.
Sustainability has always played a central role in Omipa’s philosophy. Omipa is constantly evolving its technologies to support environmentally responsible production. Its extrusion lines are designed to work efficiently with recycled and regenerated polymers, including PIR (postindustrial recycled) and PCR (post-consumer recycled) materials — helping customers reduce waste without compromising quality or productivity.
When you choose Omipa, you’re not just investing in machinery. You’re choosing a legacy of excellence, a company that has grown alongside its customers, and a global reputation built on trust, technology, and vision.
Choosing Omipa means joining a journey of success, engineering passion, and constant evolution. It’s a commitment to building the future of extrusion— together, with a partner whose global reputation is built on quality, innovation, and trust.
Over the decades, Omipa has earned the respect of industries worldwide by consistently delivering solutions that blend cutting-edge technology with deep-rooted expertise. Its presence on multiple continents and across a wide range of applications demonstrates the trust that customers place in its ability to meet their most demanding needs.
This trust has been cultivated through relentless dedication to product excellence, a forward-looking approach to sustainability, and personalized customer care that extends far beyond the sales. When you choose Omipa, you are not only investing in machines, but you are embracing a partnership dedicated to long-term growth, adaptability, and shared success.
Join the Omipa family, where tradition fuels innovation, and together you shape the future of extrusion technology globally.
Fabio Cazzani - CEO Omipa S.p.A.
PP hollow profile line
Preparations are underway for the Plast Eurasia Istanbul 2025 Fair
This exponentially growing fair of the sector will continue to be a major platform for the global plastics industry and will therefore keep on shaping the future of the industry in 2025
Preparations are now underway for organizing the Plast Eurasia Istanbul, the global meeting point of the plastics industry of the world, with a view to convening the professionals of the sector for the 34th time and exhibiting state-of-the-art technology. This prestigious fair of the plastics industry that achieves great successes on an annual basis with record levels of participation will host the key players of the sector on December 3-6, 2025 in collaboration with Tüyap and PAGEV, will accordingly remain to be the meeting point of the sectoral professionals from five corners of the world, and will also provide unique opportunities for new business partnerships.
The Plast Eurasia Istanbul 2024 Fair was proved remarkably successful
The Plast Eurasia Istanbul Fair continued to exponentially grow and succeeded in 2024 by bringing in new records.
The gigantic fair of the sector that exponentially and steadily grew every single year broke its own former record by bringing together 1,606 participants and 75,239 professionals from 114 countries from among the representatives of the national and international arena by harnessing its full capacity over a space of 125.000 m2 in the year 2024. 62,857 of the participants were domestic whereas 12,382 were international participants, and the volume of the European visitors increased by 30%.
The gigantic fair of the sector that continues to be the meeting point of the plastics industry has reinforced its strong position in the sector and created new business opportunities for the participants and visitors and
has once again demonstrated its impact on a global scale.
The fair will continue to shape the future of the industry in 2025
Plast Eurasia Istanbul will continue to be a major platform for the global plastics industry and will therefore keep on shaping the future of the industry in 2025. The fair proved successful in 2024 and will bring together the leaders of the plastics industry with a strong international participation in the year 2025. The fair will strengthen global cooperation and demonstrate the trends in the sector and will also remain an inevitable destination for the plastics sector.
Let’s meet at Plast Eurasia Istanbul, the hub of technology and innovation, on December 3-6, 2025
The fair to gather the entire stakeholders of the sector for the 34th time will offer the sectoral professionals, the plastic forming machines, machinery equipment and sub-industry products, plastic molding equipment and machinery, raw materials and chemicals for plastics, control systems and automation devices for the plastics industry, and heat and control devices. Plast Eurasia Istanbul gathers the cutting-edge technology and innovation under a single roof and is preparing for your attendance.
Let’s meet at the gigantic fair of the industry on December 3-6, 2025. www.plasteurasia.com/en
Fully automated and controlled mixing plants
PLAS MEC celebrates its 58 th anniversary, reaffirming its leadership in the production of mixing equipment and plants for plastic powders and delivering thousands of mixers and accessories worldwide
PLAS MEC, a 100% Italian company founded in 1967, is specialized in the production of equipment and accessories for mixing various plastic materials such as PVC, PE, PP, ABS, as well as technical and special polymers such as TPE, PA, PC, PU, PET, PTFE, among others. In addition, PLAS MEC deals with resins for powder coatings, wood-plastic composites, masterbatches, additives, pigments and thermoplastic rubber.
PLAS MEC’s production range mainly includes:
Mixing system ‘COMBIMIX HC’ - (pic. 1)
The combination of the high-speed mixer type “TRM” with an optimized design and the high-efficiency cooler type “HEC” offers an optimal solution for the technical
mixing requirements in the production of PVC or WPC dry blends and ensures high productivity and reliability. The COMBIMIX HC variants range from 200/800 to 2500/8500 liters of capacity
Complementary accessories are available to enhance the capabilities.
Container mixer ‘TRR’ - (pics. 2)
An ideal alternative to conventional turbomixers, the Container Mixer TRR is suitable for the preparation of masterbatches, pigments, technopolymers and powder coatings. Offering versatility and the ability to mix different recipes with a single machine, it can be configured as a High Power for intense mixing and significant temperature rise requirements.
Container mixer ‘TRR’
COMBIMIX HC 1
All equipment can be designed and manufactured to comply with ATEX directives, following the needs of the customers.
PLAS MEC production is not limited to mixing equipment alone, but extends to a complete range of accessories designed to facilitate every aspect of the mixing process. These accessories include:
• Loading mechanisms to efficiently introduce raw materials into the mixing plant,
• Conveyor systems to smoothly transfer materials within the production plant,
• Weighing devices to ensure precise dosing of ingredients
• Storage solutions to maintain the integrity of powders before and after mixing.
Furthermore, PLAS MEC offers complete automation solutions to control the entire mixing process, especially in the PVC industry. This automation is key to providing customers with a complete solution, streamlining operations and
improving efficiency. By automating the mixing process, PLAS MEC enables customers to achieve a high-quality product while minimizing human error. (pic. 3)
PLAS MEC provides a complete remote access to the mixing plant, which gives customers complete real-time control of production stages from anywhere in the world. Through
remote diagnostics, PLAS MEC experts can quickly identify and resolve any issues that may arise during production, providing timely solutions and minimizing disruptions. (pic. 4)
PLAS MEC will be exhibiting at the K’2025 fair in Düsseldorf from 8 to 15 October 2025.
If you come, you are welcome at PLAS MEC stand A40 in Hall 9.
The development of the plastics processing industry is discussed at Plastpol
Plastpol brings together the global industry and this is the place where technology premieres take place, international agreements are signed, and supply chains are created
The International Fair of Plastics and Rubber Processing, Plastpol, is one of the most important industry events in Europe. Every year in May, approximately 600 companies from 30 countries present their offers to thousands of industry visitors at Targi Kielce. This is where technology premieres take place, international agreements are signed, and supply chains are created. The 30th expo will
take place from May 19 to 22, 2026. The event promises to be genuinely impressive.
Plastpol is a leading platform in this part of Europe, presenting the full chain of plastics and rubber processing – from raw materials, through processing technologies, machines, and devices, to recycling, automation, moulds, and tools. The next expo will be special – we celebrate the expo anniversary! “Over 30 years, Plastpol has evolved from a trade fair of national importance to one of the most important industry events in Europe, attracting 600 to 800 exhibitors from around 30 countries and thousands of professionals from various sectors using plastics. This is the meeting platform for companies and professionals from Europe, Asia, the Middle East, and North America that influences the development of the international industry” says Kamil Perz, Plastpol Project Director at Targi Kielce. “In May 2026, we will celebrate our 30th anniversary together.”
30th Plastpol brings together the global industry
Work on the 30th expo is already underway; many exhibitors from the last event have booked exhibition space for 2026. “Companies as well as agents who cooperate with the expo centre in various parts of the world contact us - they also support the registration process for the event. These are representatives of agencies cooperating with the organisers in various parts of the world. This cooperation is crucial for enhancing Plastpol’s international profile. Together, we invite exhibitors and visitors from countries that have not yet been represented here”, explains Director Kamil Perz. Internationality is a priority; the 30th expo features national stands of Switzerland, the Czech Republic, Austria and Germany.
Every year, companies from Austria, Belgium, Bulgaria, the Czech Republic, China, Denmark, Egypt, France, Spain, the Netherlands, Japan, Germany, the USA, Portugal, Slovakia, Switzerland, Sweden, Taiwan, Turkey, Ukraine, Hungary, Italy, Great Britain, Latvia, Canada, Hong Kong, Serbia, Ireland and India participate in the show.
Extruders, injection moulding machines, and recycling lines in action at Targi Kielce
The exhibitors’ list at the 30th expo includes the largest machinery
manufacturers and innovative companies from the chemical, logistics, and Industry 4.0 sectors. The latest extruders, injection moulding machines, blow moulding machines, and recycling lines are showcased.
“These machines work before our eyes for the whole expo duration. Seeing production lines in action is valuable for visitors, as it enables them to learn about potential solutions and inform investment decisions. The four-day show is where contacts are established, leading to cooperation and international contracts”, according to Kamil Perz, Plastpol Project Director at Targi Kielce. Business talks also include raw materials, such as granulates, dyes, additives, and regranulates.
Plastpol effectiveness in Poland
The offers are targeted at entrepreneurs from industries that use plastics, including packaging, construction, automotive, electronics, medical and pharmaceutical, household appliances, recycling, and the production of toys and children’s products. Visitors come from all over the world, including Lithuania, Ukraine, Serbia, Estonia, Italy, Germany, the Netherlands, England, Slovakia, China, India, the Near East and Poland.
The meetings at the expo are efficient; representatives of manufacturers and suppliers of machines and raw materials emphasise this. Innovative products, according to experts, that influence the development of the plastics industry are awarded prestigious Gold Medals during the Platinum Plast gala, organised as part of the trade fair.
The development of the plastics processing industry is discussed at the Plastpol
The Targi Kielce event, which brings together representatives from the global industry, also serves as a platform for discussing the sector’s current condition. The Polish and European markets survey and development paths are presented
during a press conference organised by the PlasticsEurope Polska Foundation, a partner of the Plastpol trade fair. The challenges of the industry are also presented during the PLASTECH INFO Technical Seminar, co-organised by the TWORZYWA.PL website and Targi Kielce. OMNIPLAST, in cooperation with the online service, is also hosting a competition for industry representatives. It aims to popularise specialised knowledge and to appreciate professionals.
“The Plastpol trade fair brings together global industries in business, knowledge exchange and discussions about the directions of development of the plastics and rubber processing industry. We look forward to seeing you from 19 to 22 May 2026 - join us at Targi Kielce”, as emphasised by Kamil Perz, project director.
www.targikielce.pl/en/plastpol
Cutting-edge technologies to boost product performance
Sirmax presents a comprehensive, 360-degree approach to plastic compounding at K 2025, showcasing a diverse portfolio of innovative, sustainable solutions
Sirmax Group will take centre stage at the 2025 K Trade Fair in Düsseldorf, presenting a truly 360-degree value proposition tailored to meet the evolving needs of every market, from automotive and home appliances to building & construction, packaging, and the rapidly expanding electrical and electronics sectors. The company will showcase its comprehensive portfolio of polyolefin compounds, engineering polymers, and thermoplastic elastomers, alongside circular and compostable solutions.
2025 marks a year of further acceleration in the development of new material formulations. With 13 production plants worldwide –and a 14th under construction in southern India – and seven research centres, Sirmax operates with over 400 analytical instruments that apply more than 250 international standards and verify around 500 customer-specific requirements.
For years, the company has also integrated a support service into its commercial strategy, assisting customers throughout all stages of product development, from design to moulding. The goal is to generate added value, reduce waste, and increase productivity through proven tools and know-how. In this context, the role of Smart Mold –the University of Padua spin-off, 50% owned by Sirmax – is strategic.
A highlight of the event will be Smart Mold, the university spin-off 50% owned by Sirmax, which specializes in injection moulding optimization, advanced simulation, and process engineering. Smart Mold will demonstrate how cutting-edge technologies can boost product performance, minimize waste and costs, and advance environmental sustainability.
As a complement to Sirmax’s experience in formulating and producing compounds with varying percentages of post-consumer recycled materials, a dedicated workshop will be held at the trade fair on October 9.
Thanks to the collaboration with Smart Mold, the event will delve into moulding methodologies and explore the best solutions for optimizing costs and reducing environmental impact. The
discussion will cover the analysis of mechanical properties using advanced simulation software, the selection of the most suitable materials in terms of cost and performance, and the provision of technical support aimed at minimizing waste and reducing product weight.
“At Sirmax, we are committed to staying as close as possible to our customers,” says Massimo Pavin, President and CEO of the Sirmax Group. “The only viable path forward is to offer continuous support and deliver innovative, sustainable solutions on a global scale. Now more than ever, it is crucial to be an active force in the green transition by providing high-performance materials with a reduced environmental footprint.
This commitment aligns with our multicountry, multi-product strategy, a philosophy that has underpinned our success for over sixty years.”
At K 2025, Sirmax will unveil its refreshed graphic identity at its stand (Hall 8B – Stand C69), where the Group’s complete global portfolio will be on display. The polyolefin compounds – marketed under the ISO® brand – include unfilled, mineral-filled, or glass fibrereinforced polypropylene-based materials, which offer versatile solutions for a broad range of applications. The ISO® brand also
encompasses high-volume, highly customizable engineering polymers such as ABS, PC/ABS, PA6, and POM. Research on polyolefins is led from Sirmax’s headquarters in Cittadella (Italy), while the development of engineering polymers is driven by the R&D centre in San Vito al Tagliamento (Italy), where special flame-retardant PP and highperformance compounds are produced under the Dafne® brand.
In Kutno, Poland, home to the Group’s second most recent plant, inaugurated in 2019, Sirmax develops its Xelter® line of thermoplastic elastomers. These materials complement the rigid compounds portfolio with resilient, flexible solutions for the automotive, appliance, building, and power tool sectors.
Through its Sirmax New Life® mechanical recycling plant, the
Group produces circular polymers from post-consumer plastic waste, which are incorporated into polyolefin compounds and elastomers. These circular raw materials form the basis of the advanced PP Green Iso® and TPE Green Xelter® product families, engineered for high-value, durable, and low-environmental-impact applications. Completing the “green” portfolio are pre- and postconsumer engineering polymer compounds, including ABS, PC, PC/ ABS, and PA6, also marketed under the Green Iso® brand.
Sirmax has also invested in the research, development, and production of certified compostable materials in compliance with UNI EN 13432 standards. Marketed under the BioComp® brand, these compounds combine renewable and fossil-based components and are designed for disposal in the organic waste stream (packaging and disposable items) or become soil fertilizer (in case of mulch film applications).
To ensure the environmental advantages of these product families over virgin alternatives, Sirmax provides customers with Life Cycle Assessment (LCA) studies in accordance with ISO 14040, Carbon Footprint assessments (ISO 14067), and recycled content certifications upon request.
Customer satisfaction is the cornerstone of Tecno System’s mission
Solid foundation has enabled Tecno System to offer customized turnkey systems, including extrusion lines complete with moulds and equipped with special downstream machinery, to meet any customer requirement
Tecno System has grown rapidly over the years, becoming one of the leading companies in Italy in the development of complete extrusion lines for thermoplastic profiles and pipes. The company has consolidated over 65 years of experience in extrusion technologies for thermoplastic materials, as well as in the manufacturing of extrusion tooling. This solid foundation has enabled Tecno System to offer customized turnkey systems, including extrusion lines complete with moulds and equipped with special downstream machinery to meet any customer requirement.
100% Made in Italy
The company offers its customers specialized and consolidated knowhow, supported by continuous R&D efforts and the professionalism of a highly skilled team, with the goal of providing the smartest solutions possible. Customer satisfaction is the cornerstone of Tecno System’s mission. To achieve this, all products are entirely designed, manufactured, and tested at the historic plant in Consandolo (Ferrara, Italy), with full control over each stage of the supply chain and the application of stringent quality standards to ensure full compliance with European regulations.
Global approach
Over the years, Tecno System has expanded not only in terms of organizational structure but also in sales volume, revolutionizing its commercial strategy and increasingly embracing the global market.
In recent years, the company has devoted even more resources to international markets, developing a wide and structured sales network to better serve its customers. As a result of these efforts, Tecno System now exports its products to over 40 countries worldwide, supported by many representative offices that provide prompt service in Brazil, Spain, France, Russia and other CIS countries, Turkey, and India.
Tecno System products
By choosing Tecno System’s extrusion lines, customers can meet a variety of production capacity requirements (ranging from 5 to 350 kg/h) and address a wide spectrum of applications in profile extrusion, such as pipes, technical profiles, construction profiles, medical tubes, thermal break profiles with fiberglass, and more. These lines support a wide range of thermoplastic materials, including plasticized PVC, rigid PVC, PP, PC, HDPE, LDPE, PMMA, and others. They are also distinguished by the low energy consumption of the calibration units and innovative
features such as new cutting units with radial hot blades.
Special focus is placed on PVC profile extrusion, where Tecno System has extensive experience in designing and building high-quality extrusion dies and calibrators for the production of PVC window frames, roller shutters, panels, cable management ducts, gutters, and rainwater pipes.
Another strength lies in the design of dedicated single- or multi-layer extrusion lines for medical tubes made from medical-grade raw materials and used in clean room environments (soft PVC, TPU, PEBAX, etc.). Tecno System’s medical tubing extrusion lines are gaining strong popularity in Italy and abroad due to the high-speed standards they can achieve—thanks to the most recent advancements in automation and mechanics, as well as close collaboration with raw material suppliers to refine screw geometry and design.
Furthermore, the range of Tecno System’s products extends beyond extrusion lines and tooling. The company also provides in-house technology for mechanical processing of profiles. For example, its extensive experience in punching systems has enabled the development of integrated, tailormade solutions for extrusion lines —
strategic elements in the company’s market offering.
One of the company’s key business areas today is the manufacturing of complete extrusion lines for medical tubes (single- or multilayer, and radiopaque) used in the pharmaceutical and hospital sectors. Thanks to ongoing quality control efforts and strict internal and external process standards, our plants are fully compliant with both national and international regulations.
These extrusion lines feature singlescrew extruders equipped with specially designed screws for processing medical-grade materials.
Tecno System’s medical extrusion lines comply with strict regulations concerning products and processes in the medical tubing sector. These fully customizable lines can produce single- to multi-layer and radiopaque tubes in a variety of medical-grade materials (such as soft PVC, TPU, FEP, etc.) and are equipped with the most advanced dimensional and feedback control systems to deliver precise and reliable reports on tube dimensions and diameters.
One of Tecno System’s most distinctive and advanced solutions is the medical tubing micro-extrusion line. These systems can produce mono-lumen and multi-lumen tubes (up to 18 lumens), in single or multiple layers (up to 5 layers).
Tube outer diameters can range from 0.40 mm up to 14 mm and can be made from a wide variety of thermoplastic materials. Microextruded semi-finished products are widely used in biomedical fields such as cardiovascular, epiduroscopy, neurology, gynaecology, urology, and more.
All extrusion lines can be fully customized to meet the customer’s
specific requirements. Examples of optional configurations include double hopper loaders, screws adapted to different thermoplastic materials, and full customization of the unloading bench.
Upcoming events
Tecno System will exhibit at K 2025 in Düsseldorf, from 8 to 15 October, and looks forward to welcoming visitors at Hall 16, stand A06.
PRESMA, injection of cutting-edge technology
PRESMA is organized internally so as to be independent in all phases of the design, of the most important mechanical processes, up to the testing of the plant right to after-sales assistance
PRESMA SpA, in the sector of injection moulding machines for thermoplastics since 1937, produces over 100 models with closing forces from 60 to 6000 kN, mould holder plates with dimensions up to mm. 1860x1860, versions with modular closures with 1, 2 or 3 stations and rotary ones with 2 to 20 stations; opening moulds horizontally or vertically; punching or transfer screw injector assemblies, multicolour, for structural foam or bi-component
(sandwich structure). Since 2010 it has also offered horizontal and vertical injection machines, with and without columns, single and multiple moulds, for the production of solid and liquid rubber and silicone articles. The machines produced for the specific rubber sector are represented by special versions made to customer specifications. For over twenty years, production has been 100% to order and concentrated on special systems created to customer specifications; for this reason a large commitment is reserved for research
and development which guarantees the company a constant “market share”.
The company is made up of around fifty employees and is organized internally so as to be independent in all phases of the design of all the components, of the realization of the order including the most important mechanical processes, the manuals, up to the testing of the plant; an online and on-site after-
sales technical assistance service completes its range of services. The most important achievements of the last decades are represented by:
• Rotary injection machines from 6 to 20 stations for the moulding of ground PVC coming from the recovery of disused electrical cables. For the road construction sector, these rotary machines are used for the production of road cones and bases up to 40kg. to support the signage. Versions equipped with special injector groups are used for the production of road barriers and cable trays with recycled PP covers, the latter as an alternative
WORLD OF PLASTICS &
to concrete. All these articles have large thicknesses, even more than 10 mm and require a long stay inside the mold for optimal cooling; they are therefore difficult to print with traditional single-station machines
• Range of hybrid and totally electric machines specific for the injection moulding of expanded thermoplastic resin caps as an alternative to cork for wine, sparkling wines and T-shaped caps for spirits
• Rotary injection machines with 8 to 18 stations for moulding bases for household and industrial brushes and brooms in semi-expanded recycled thermoplastics
• 8-station rotary machine with vertical clamping for moulding solid silicone articles; always for this material, for the same customer, in the last 15 years a series of particular vertical static versions have been produced and the largest was a 1600-ton clamping press without columns equipped with n. 3 injectors designed for coating bars up to 4 metres in length.
• Rotary machines with 8 working stations with vertical closure and equipped with two vertical punching screw injection groups specific for the production of industrial wheels in PU or TR for the tread and Nylon or PP for the hub served by a robot for piece translation, insert loading and differentiated unloading of the different articles
• Automated moulding islands for the production of screwdrivers with handles in three/four thermoplastic materials; handles for brushes and various multicoloured grips.
Patented technology for maximum efficiency
Plastic Systems revolutionizes dehumidification by optimizing Honeycomb rotor technology: Efficiency, control, and sustainability
In an industrial landscape increasingly focused on high performance, traceability, and sustainability, Plastic Systems S.r.l. – a long-established company of the Pegaso Industries S.p.A. group – introduces significant innovations in honeycomb rotor dehumidification technology These solutions represent a substantial evolution compared to traditional tower and rotor systems, offering significant advantages in terms of energy efficiency and ease of management.
High performance and reduced energy consumption
One of the key features of rotor dehumidification technology is the optimization of the regeneration process, which occurs at lower temperatures compared to tower dryers (160°C versus 240°C), resulting in significant energy saving, longer component lifespan, and reduced environmental impact. The use of dew point control further reduces energy consumption by maintaining dehumidification at a constant and desired level.
The continuous rotation of the rotor eliminates transition phases between towers, ensuring a continuous, stable, and precise process. The three process circuits – heating, regeneration, and cooling – are equipped with integrated energy recovery units, further enhancing overall efficiency. The process blower with inverter allows dynamic adjustment of the airflow, adapting in real time to operating conditions.
Robust structure, simplified maintenance
The new Honeycomb dehumidifier used by Plastic Systems is designed for maximum durability and reliability: a new chemical formulation and a compact structure make it more resistant to thermal stress.
The rotor assembly includes a chain drive with self-tensioning, ensuring constant and uniform rotation. All of this helps simplify maintenance, reduce operating costs, and improve production continuity
Smart control and Industry 4.0
Plastic Systems’ rotor dehumidifiers are equipped with touchscreen interfaces, PID controls, and Ethernet connectivity. Thanks to support for open protocols such as Modbus and OPC-UA, they are fully integrable with MES systems and remote supervision platforms.
The “Easy Settings” function allows the operator to set only the essential parameters (hourly throughput and material type), while the system automatically calculates temperature, airflow, and anti-stress configuration, minimizing the risk of human error.
Compact solutions for small-scale production
Plastic Systems has developed the DWH mini and DWH units for low hourly throughput applications. Compatible with hoppers up to 200 litres, they can be installed directly on the production feed throat, optimizing operational footprint.
Thanks to compact process circuits with integrated heating chambers, these units ensure high thermal efficiency and low energy consumption, offering performance comparable to standalone dryers from the DW series
Total flexibility with multi-hopper systems
To meet the needs of complex production processes, Plastic Systems offers multi-hopper systems based on DW dryers, with independent parameter control for each unit. Each hopper is equipped with:
• Dedicated heating chamber,
• Local control panel with temperature and material indication,
• Automatic valves for airflow regulation,
• Automatic anti-stress system and centralized filter.
This configuration allows for the simultaneous processing of different materials, optimizing process parameters and reducing production changeover times
Patented technology for maximum efficiency
The DWC/DWHC system, protected by a European patent, integrates high-precision load cells beneath the hopper, enabling real-time measurement of the amount of material processed. This allows for:
• Precise calculation of the dehumidification time,
• Traceability and recording of actual material consumption,
• Automatic adaptation to different materials.
The operator only needs to select the material, while the system autonomously manages the process. Additionally, the dehumidifier’s blower can supply both the unit itself and the processing machine.
A partner for sustainable transition
With over 5,000 systems installed worldwide, 10 production facilities, and more than 30 service canters, Plastic Systems is a leading technology partner in the packaging, automotive, medical, electronics, blow moulding, injection moulding, and extrusion sectors
Honeycomb rotor technology offers a concrete response to the challenges of the ecological transition in the plastics industry, promoting more sustainable, traceable, and optimized production
A wide range of ‘guided tours’ at K 2025
During K 2025, from 8 to 15 October in Düsseldorf, visitors will have the opportunity on several days to take part in thematically focused guided tours. These tours combine expert knowledge with targeted orientation – ideal for getting an overview of the latest developments in your specific field of interest, presented directly at the booths of relevant exhibitors
Innovative materials & forward-looking design
The Materials & Design tour with renowned designer and materials expert Chris Lefteri is aimed specifically at creative professionals, product developers and designers. It takes visitors to exhibitors who are setting standards with innovative materials, sustainable concepts and new technologies in the field of materials and industrial design. Chris Lefteri explains which design trends he considers particularly relevant for the future – and how functional, sensory and emotional values can
be combined in modern plastic solutions.
Digital solutions, smart processes & sustainable recycling
Greater efficiency, resource conservation and sustainability – digitalisation is fundamentally changing the plastics industry. Various themed tours focus on intelligent production processes, the use of artificial intelligence and innovative recycling solutions. Participants experience firsthand how companies use digital technologies to achieve greater transparency, process reliability and sustainability. The tours include visits
to the VDMA’s Power of Plastics Forum and exhibitors showcasing best practices in the circular economy, smart design and datadriven processes.
Young Talents Tour: Young talent shows perspectives
The Young Talents Tour is aimed at vocational school student, trainees and students – and is run by young people from the industry itself. They provide insights into their training, courses and career paths and show how diverse and promising the plastics and rubber industry is. The tour visits the Young Talents Lounge, various exhibitor stands and handson activities, among other things. An inspiring tour – not just for young people.
Tours are offered in both German and English. Participation is free of charge – detailed information and registration can be found at: Guided tours at the K 2025 trade fair
K 2025 will be open daily from 10:00 a.m. to 6:30 p.m. from Wednesday, 8 October to Wednesday, 15 October 2025. A day ticket costs 60 euros, a three-day ticket 125 euros. School pupils and students pay 20 euros for a day ticket. Information on tickets | K 2025
About K in Düsseldorf:
In 1952 K was held by Messe Düsseldorf for the first time and runs in a 3-yearly cycle. The latest K in 2022 registered 3,020 exhibitors from 59 countries on over 177,000 m² net exhibition space and 177,486 trade visitors, 71% of whom came from abroad. Around 3,200 exhibitors from 66 countries will participate in K 2025. For more information go to www.k-online.com
30 years of innovation and research for a high-quality level
Filtec: Italian excellence in the field of filtration and granulation of plastics
Aleading company in the field of filtration and granulation of plastics based in Veneto, in Badia Polesine (RO). With over three decades of experience, Filtec is highly specialized in providing customized and innovative systems, capable of responding to specific management, production and consumption optimization needs of its customers. Over the years Filtec has been responding to the management, production and consumption optimization challenges that have affected the industrial sector.
Founded in 1993 by the Baracco family, Filtec has quickly gained a prominent position in the sector, introducing high-tech solutions in the market, such as the first Water Ring pelletizer and the prototype of the Underwater pelletizer These products are still part of the
company catalogue and have been constantly updated to keep up with the evolution of technologies and the changing needs of the market. Together with the granulation systems, the products range offers single or double plate screen changers, water filtration and cooling systems, vented vibrating screens, centrifuges. In 2022, the restyling of the logo and the renewed website show the visionary spirit of Filtec, made up of increasingly high-performance challenges and technologies.
Today, within its over 5,000 m2 of factories, the watchword is craftsmanship. An all-Italian craftsmanship that not only makes the Made in Italy its strong point, but which uses on-site production to guarantee customers total control over the quality of its systems and a customer service close always available
Reliable, sustainable and global partner
What makes Filtec unique is its Italian craftsmanship, which manifests itself through internal production and total quality control of its systems. This approach allows the company to guarantee a maximum level of reliability and to offer a complete and always available customer service, both in the pre-sale and post-sale phases.
With more than 700 customers worldwide, 400 suppliers and 1,600 global installations, Filtec has become a point of reference in the sector. Thanks also to its cutting-edge tools, it can develop customized and innovative solutions, representing a real partner for its customers.
But Filtec is not only a machinery manufacturer: it is a trusted partner, a supplier of tailor-made solutions, a collaborator who is committed to guaranteeing reliable and constant performance over time. In addition to the very high quality of systems and materials, the company stands out on the market for a customer service that goes beyond expectations, actively contributing to maintaining efficient and long-lasting systems. With its tireless commitment to ensuring excellent technical and commercial
assistance, at Filtec each system is designed to guarantee high performance, together with the advanced management software and integrated CRM which allow for impeccable organization in sales and purchases Its commitment extends to environmental issues. By offering solutions for the recycling of plastics Filtec as official partner of the “Are You R” project plays an active role in the world of circular economy and environmental sustainability. In detail, “Are You R” aims to raise awareness about plastic recycling among the world population, telling daily stories of reuse and recycling. The decision to establish this strong collaboration is a clear manifestation of a profound commitment towards the circular economy, recycling, and sustainability.
International fairs: a stage for excellence
Looking ahead to the second half of the year Filtec will take part in major events; the company is preparing with enthusiasm, attending several leading trade fairs in the sector around the world. The after-
summer period starts on 15 and 17 September in Dubai with PRS Middle East & Africa
Meet Filtec team save the date: Filtec at PRS ME&A, Stand P203
In October, from 08 to 15 October it will be the turn of K show at Düsseldorf Germany. The leading trade fair for the plastics and rubber industry K is the most important trade fair in the world for this sector, with over 3,037 exhibitors, K 2025 is also the ideal platform for doing business and making contacts. The leading companies in the plastics and rubber industry present the entire spectrum of the sector at the highest international level. Here Filtec will have the opportunity to compete with the largest players in the field of industrial plastics processing, presenting its products and exporting its expertise.
Meet Filtec team save the date: Filtec at K show - Hall 9- Stand E29
To conclude the 2025 events from 3 to 6 December 2025 Filtec will exhibit at Plast Eurasia in Istanbul and it will bring its virtual showroom,
an innovative platform that offers customers and visitors an engaging experience: simply with a monitor and a couple of clicks it allows to explore the products range, discover their characteristics, and understand the potential of Filtec systems. A virtual visit to discover the company’s portfolio, aimed at offering customers a realistic vision of Filtec entire offer, showing the company desire to adopt innovative technologies to support sales.
Meet Filtec team save the date: Filtec at Plast Eurasia - Stand 1105A In conclusion, thanks to tireless work aimed at continuous improvement, Filtec today represents a national excellence with deep roots in Italian craftsmanship. Participation in international fairs, attention to recycling, the very high quality of the offer and continuous research activities summarize Filtec’s nature as a global leader in its sector.
Truly label-free bottles
SMI solutions for Águas de Carvalhelhos for the production of new rPET containers
without plastic labels
Carvalhelhos is a benchmark in the water sector in Portugal and one of the leaders in the export market.
The Boticas-based company focuses on the environmental sustainability of its production processes, which will be further improved thanks to the installation of a new EBS 8 KL ERGON stretch-blow moulder by SMI, for the production of new rPET containers without plastic labels. This eco-friendly solution eliminates the need for glue and additional paper or plastic materials, simplifying the recycling process and ensuring higher purity in recycled PET. 110 years of Carvalhelhos: A legacy of purity, a future of possibility
The origins of Águas de Carvalhelhos trace back to 1915, with the founding of Caldas Santas de Carvalhelhos.
From the very beginning, this iconic Portuguese company has stood out for its unwavering commitment to quality and well-being, offering consumers the pure excellence of naturally bottled mineral water.
Anticipating shifts in consumer packaging trends, Águas de Carvalhelhos became one of the pioneers in Portugal to adopt PET plastic for food-grade containers. Recognizing its potential early on, the company invested heavily in technology to support large-scale PET production. Today, Águas de
Carvalhelhos continues to blend tradition with innovation. The latest example is its collaboration with SMI, reinforcing its leadership in sustainable packaging. The introduction of new PET bottles — available in 0.33L, 0.5L, and 1.5L formats — features a label-free design made possible by advanced moulds from SMIMEC, installed on the EBS 8 KL ERGON stretch-blow moulder.
This cutting-edge process customizes each bottle with an embossed Carvalhelhos logo and essential product information, including Braille, directly engraved onto the packaging — eliminating the need for paper labels and reaffirming the brand’s role as a pioneer in environmentally conscious solutions. SMI solutions for Águas de Carvalhelhos
The Portuguese company has involved SMI for the supply of a new rotary stretch-blow moulding system from the EBS 8 KL ERGON series and
for the study and development of new PET and rPET containers with and without plastic labels. It is a state-of-the-art, intelligent and interconnected system, equipped with the most modern automation and IoT technologies, with strong eco-compatibility characteristics and different benefits.
Benefits to safeguard the environment Innovative solution that respects the environment, as it does not require the use of glue and paper or plastic labels, ensuring greater purity of the recycled PET material.
The area dedicated to the label has been removed, eliminating the ribs typically found in traditional bottles. Therefore, an innovative combination of embossed and debossed engravings on the bottle body provides additional space for the brand logo and essential product information, which would traditionally appear on a label. This approach also allows for the
WORLD OF PLASTICS
inclusion of information in braille. Beyond its environmental benefits, this solution aligns with Carvalhelhos’ aesthetic and branding needs, helping the new bottle stand out on store shelves and attract consumer attention.
Management and control benefits
The system supplied by SMI uses an advanced automation system called MotorNet System®, which ensures the constant maintenance of the optimal processing parameters during the entire production cycle, allows the direct modification of the machine settings from the operator panel, simplifies format change operations and offers the possibility of temporarily disabling one or more moulds if necessary. The Posyc® operator interface is simple and intuitive, ensuring quick parameter adjustment and facilitating routine and scheduled maintenance tasks.
The EBS 8 KL ERGON stretch-blow
moulder is also equipped with the latest generation of instruments to detect, monitor and compare the system’s energy consumption.
Energy-saving benefits
The stretch-blow moulder is equipped with a system of energyefficient thermo-reflective panels in composite ceramic material, positioned both in front and behind the lamps, which allow uniform heat distribution. The stretch-blow moulding carousel is equipped with motorised stretch rods controlled by electronic drives, which guarantee precision in operations and energy savings (no compressed air is needed and the power consumption is lower than solutions with linear motors). The compact design of the machine ensures significant savings on transport cost.
Production efficiency benefits
The EBS 8 KL ERGON stretch-blow moulder is equipped with high-
performance valves and low dead volumes (-50%) which ensure reduced pre-blowing and blow moulding times and better quality of the bottles produced. The blow moulding machine also adopts a series of measures capable of reducing the level of wear of the components to the benefit of production efficiency, such as the gripper handling system based on springless preform grippers/bottles equipped with desmodromic cams and plastic bearings.
Benefits for operator flexibility
Thanks to the preform feeding system equipped with adjustments by means of numerical position counters, format changeover operations are simple and fast. Even the format change operations, to switch from the production of traditional bottles to bottles without a label, are extremely simple and fast as it is sufficient to replace the graft section in the mould.
Focus on Águas de Carvalhelhos.
Quality water for over a century
The water of Carvalhelhos has long been celebrated for their therapeutic virtues. First discovered in 1915 by a shepherdess who found relief from her injuries by washing her feet in the spring, the miraculous nature of the water was quickly brought to national attention, thanks to a photographer from Porto who documented her recovery. What began as a quiet tale of healing soon became a national phenomenon. The shepherdess, a true Barrosã, remains a symbolic figure to this day. Her image continues to embody the soul of the brand and features prominently in the logo of Águas de Carvalhelhos, the company that has proudly bottled this natural treasure for over 110 years. From the beginning, Águas de Carvalhelhos has upheld a deep respect for the purity and origins of its mineral waters.
Bottled at the heart of a UNESCOprotected heritage region, the company applies stringent environmental criteria to preserve the nobility of its aquifers. This dedication ensures that the water retains the same remarkable properties that first captivated Portugal over a century ago.
In alignment with its mission to blend tradition with innovation, Águas de Carvalhelhos has partnered with SMI for the supply of a cutting-edge EBS 8 KL ERGON rotary stretch#blow moulder. This technology supports the production of PET bottles — with and without labels — enhancing efficiency while honouring the brand’s sustainable values.
YIZUMI solutions to win the challenges
YIZUMI is your reliable partner, with sophisticated injection moulding solutions and service of different products that are covering production consultation, research and development, and scale production
At a recent auto exhibition in China, the Chongqing International Auto Exhibition brought together over 110 mainstream brands worldwide, with new energy vehicles (NEVs) definitely in the spotlight. There were more than 300 models from over 40 NEV car brands on display. Among them, FAW-Audi showcased a domestic PEV model called e-tron. The car’s interior was very impressive: precise processing technology and high-quality materials with an excellent tactile feel; it was really cool.”
The new generation of Audi e-tron adopts a lightweighting design for an extended driving range. In this regard, YIZUMI FoamPro Microcellular Foaming Injection Moulding Solution also plays a vital role. The Audi e-tron
centre console frame produced by Changchun Huatao Automotive Plastic Trims CO., Ltd. (Hereinafter referred to as Changchun Huatao) has achieved significant weight reduction without warpage through YIZUMI FoamPro technology, which ensures smooth mass production. Founded in 2002, part of Chengdu Space Mould & Plastic CO., Ltd., Changchun Huatao is an automotive part company specializing in automotive plastic interior and exterior trim, EPP foaming part, moulded part, and plastic part of the engine. Changchun Huatao was awarded several titles such as Quality Excellence Award, Innovation Excellence Award, Excellence in Localization Award, and Excellence in Cost Control Award by FAWVolkswagen as its tier-one supplier.
FAW-Volkswagen and Changchun Huatao have determined to adopt FoamPro technology as early as the pre-research stage of Audi e-tron Centre Console Frame since this product has a complex structure and large dimension. FoamPro technology can reduce the part’s weight as well as warpage.
YIZUMI provided a complete FoamPro Microcellular Foaming Injection Moulding Solution to meet customer’s needs. In addition to two-platen injection moulding machine UN900D1, SmartClamp system, Microcellular foaming equipment, the whole solution includes a package of services such as CAE simulation analysis, mould design suggestion at the early stage, and process debugging and training after putting into operation.
Provide 8 CAE simulation analysis reports
YIZUMI CAE simulation analysis assisted Changchun Huatao in mould design optimization based on certain product structure, providing
suggestions about runner design, sprue, gate position, and offering material filling curve, predicting the size and distribution density of cells, etc. Otherwise, through CAE simulation analysis for deformation
trend prediction, customers can take some compensation measures to correct the part warpage, which easily happens due to the complex product structure as well as filling materials of higher fibre.
After communication and optimization, YIZUMI has provided customers 8 CAE simulation analysis reports, analyzing runner design, product weight reduction, the deformation trend, and moulding defects to decrease the development risk.
Significant weight reduction, without warpage
After the delivery, YIZUMI’s aftersales service team promptly responded to customers’ requests and assisted customers in equipment commissioning and mould trial. The qualified samples produced by the machine have passed the inspection by the OEMs. Glory Chen, Manager of YIZUMI New Material and Process Test Center, said: “The Audi e-tron centre console frame is made up of nylon and glass fibre, and has many ribs. Fiber orientation and shrink may result in part warpage and an unstable dimension. For this reason, Microcellular Foaming is able to reduce part warpage as well as the weight, while saving raw materials.”
In November 2020, the e-tron centre console frames were successfully put into mass production in Changchun Huatao. And its production effect was appreciated by the customers.
Wang Huansen, General Manager of Changchun Huatao, explained:
“The newly developed Audi e-tron centre console frame was Audi’s first try in physical Microcellular Foaming in China. Meanwhile, it is also the first time we use the newly developed 900T machine of YIZUMI to produce the microcellular foaming product. The machine meets our expectations with stable performance, good production consistency, and a significant lightweighting effect. YIZUMI service team paid great attention to the project, offering timely services, and thoughtful follow-up technical support to ensure the smooth development of the project.”
All this time, YIZUMI has continued to support our customers in developing and testing new products and new processes and dedicated to providing with cost-effective turnkey solution.
Lawer: Weigh smarter to work better
Lawer, with its automatic weighing systems, can optimize the production process by ensuring precision, repeatability, traceability and efficiency
Lawer, with its automatic weighing systems, can optimize the production process by ensuring precision, repeatability, traceability and efficiency, reducing the need for manpower and eliminating the “human error” factor.
Supersincro
With Supersincro it is possible to load products from silos (380 l), hoppers (up to 1,850 l) and big bags. The machine can also be equipped with a storage station with manually or automatically interchangeable silos (cap. 20 or 70 l) The loading system can be by gravity or pneumatic, it is
facilitated by tools such as loading pumps, bag transport trolleys and barcode scanners, which ensure the correct identification and handling of the products.
A double dosing screw (equipped with anti-clogging devices) allows the products to be weighed directly into bags of different sizes (from 9 to 36 l) automatically created
by the machine. The bag is then automatically sealed and released onto a conveyor belt or into a box, ready for further processing.
Supersincro can communicate with management software and provide useful data for quality control and production optimization, such as CPK for repeatability and OEE for production efficiency. Finally,
Supersincro complies with Industry 4.0 regulations.
Supercolor ID-TAG
Supercolor ID-TAG is a fully automatic weighing system, which enables the safe and clean preparation of powdered recipes. The system consists of several independent storage silos loaded via a vacuum system. An efficient combined screw/vibration dispensing device allows powder to be dispensed quickly and accurately.
The system is protected by a completely closed box, guaranteeing ideal working conditions even in difficult environments. The system works by means of a dedicated Lawer software
Unica Twin
Unica Twin is a fully automatic weighing system for powder ingredients, it can have one or two scales, with an accuracy of 0.1 g; it is composed of 12-24 or 36 storage silos with a capacity of 100 l, which can be loaded manually or with a vacuum system. The silos are equipped with a dosing screw combined with anti-clogging devices to weigh the product precisely and accurately.
The machine can have one or two weighing trolleys; an efficient suction filter can ensure safety and a clean work area. The whole system is managed by a touchscreen computer, and it can also be connected to the customer management system, according to industry 4.0 regulations.
TD-MATIC
TD-MATIC is a laboratory machine, capable of automatically weighing small quantities of powders thanks to a micro-dosing screw inside the silo. It can be configured with a multilevel rack with 82 or 112 mini-silos, with a capacity of 2.7 l each, and 36 beakers (cap. 1600 cc) where to place the weighed recipe.
The three-axis robotic arm is specifically designed for handling mini-silos, moving them from the parking lot to the weighing station (scale resolution 0.001 g) and for handling beakers. TD-MATIC is equipped with an efficient suction system that allows to keep the weighing area clean and avoid internal contamination.
Each mini-silo is identified by a barcode and an RFID tag, to avoid human error and to allow the traceability of the recipe. It generates sophisticated reports and allows integration with external systems (MES), thus falling within the concept of Industry 4.0
Lawer, an Italian company specialized in automatic industrial weighing systems since 1970, offers customized solutions for each customer, based on their specific needs and objectives. Lawer also provides after-sales service and technical assistance, ensuring the reliability and durability of its products.
Lawer systems are the ideal choice for companies that want to produce masterbatches with high standards of quality, efficiency and safety
Lawer will be present at K exhibition, from 8th to 15th October. You can meet the company at Hall 10 – Booth G31!
Gamma Meccanica at K 2025: A new era of compact efficiency and smart recycling
Gamma Meccanica’s vision of plastic regeneration where efficiency, responsibility, and intelligence go hand in hand, generate innovative machinery tailored to meet recyclers’ evolving needs
Gamma Meccanica
S.p.A., the Italian company renowned for designing and manufacturing advanced recycling lines since 1987, is preparing to unveil its latest innovation at K 2025. Known for its highly automated and energyefficient technologies, Gamma Meccanica has once again raised the bar with its new SMART line and enhanced Tandem Smart solutions. These new systems reflect the company’s commitment to continuous improvement in sustainability, performance, and user experience.
Compact, intelligent, and ready for the future
The new SMART line is engineered to deliver maximum performance in a compact format. Designed with the operator in mind, it allows for intuitive operation: once the recipe and production rate are entered, the system manages all process parameters automatically. This dramatically simplifies use and reduces the margin of error.
The compact design is one of its strongest assets: with reduced footprint and increased efficiency, the SMART line enables greater productivity even in limited spaces. The optimised layout also enhances accessibility, making all maintenance points easy to reach and reducing downtime.
Smart design for specific process needs
The SMART line includes the option of an integrated by-pass on the feeding screw. This solution enables direct feeding of clean regrind without passing through the shredder — an efficient configuration for specific materials or production runs, helping reduce wear and simplify processing when pre-shredding is not required.
Another notable detail is the independent bearing group from the shredder, designed to simplify maintenance: it enables faster disassembly without requiring intervention on the entire unit, reducing downtime and improving serviceability.
Extensive in-house testing of the SMART 5 + DUO1750 configuration has
shown excellent energy efficiency, achieving consumption as low as 0.21–0.28 kWh/kg depending on the material (e.g., post-consumer LDPE, PP nonwoven, HDPE flakes with CaCO3). These figures position the SMART line among the bestperforming systems in its category. Next-Level degassing and deodorising
At K 2025, Gamma Meccanica will also present its new evolved degassing system for the Tandem Smart lines — a patented solution with an extractable die slide. This innovation allows operators to clean the die without dismantling the system or turning off the temperature control, cutting downtime from 90 to 20 minutes.
The newly engineered degassing chamber ensures more uniform vacuum flow and easier access for maintenance, while maintaining high efficiency in gas removal. In parallel, the system now includes an advanced deodorising module (also patented), which enables targeted gas treatment through additive injection (e.g., supercritical CO2) to reduce odours and contaminants.
High-quality pelletizing with TTA technology
Another key innovation is the TTA (Taglio in Testa ad Anello) cutting system. Compact, precise, and
remarkably quiet (with noise levels reduced by 3–4 dB), the TTA enables high-quality pellet production across a full range of applications. Available in two models — TTA 10 for outputs up to 1000 kg/h and TTA 30 for up to 3000 kg/h — this cutting system ensures:
•Uniform cooling and granule residence time
• Stable pellet flow during immersion
• Rapid die changes
• Easy spare part management
The TTA system is also fully compatible with various plastic materials, from LDPE to PP, further enhancing Gamma Meccanica’s reputation for flexibility and technical excellence.
A step forward in design and integration
The new lines feature a coherent and modern aesthetic that reflects the company’s integrated design philosophy. Functionality, efficiency, and visual harmony come together in a series of machines that don’t just perform well, but look the part.
Gamma Meccanica’s booth at K 2025 will be a showcase of smart, sustainable engineering tailored to meet the evolving needs of recyclers worldwide. Visitors can expect to see not only innovative machinery, but a vision of plastic regeneration where efficiency, responsibility, and intelligence go hand in hand.
Tailor-made machines and automation solutions
A.T.F. operates in different industries providing customized machines featuring state-of-the art technology
For 30 years, A.T.F. has been designing and building machines and plants for various industrial sectors: from the extruded foil and sheets to the insulating web, film and roofing.
ATF Automations operates in different industries, for various materials, such as membranes, nonwovens, laminates, roofing, PVC, wadding, textiles, filtration and other flexible materials.
A dedicated division of ATF Automations designs and manufactures robotized lines and cells, built according to specific customer requirements.
ATF, which has always specialised in the construction of customised machines, uses state-of-the-art IT systems to link all its departments, from the administrative office to the workshop.
A dedicated software manages the entire order, from the design phase
to final testing. The production of each machine and all individual parts is monitored in real time. All machine parts, down to the smallest, are coded and managed using bar codes. ATF is therefore able to uniquely trace any component of any machine produced, even years later.
A.T.F. mainly designs and builds four product lines:
• Fully automatic winding solutions in in-line or off-line configuration
• Fully automatic converting solutions for flexible membrane from jumbo to small rolls on pallet
• Packaging machines complete of palletizing solution for rolls, packs and pallets
• System integrators.
More than 90% of ATF’s production is custom-made, thanks to wellestablished technical design capabilities and technological know-how. More than 70% of ATF products are exported to Europe and the USA. A.T.F. lines comply with the Industry 4.0 standards.
Every line produced by ATF is validated through:
Advanced security systems
Each machine is equipped with state-of-the-art safety devices to protect operators and ensure that winding processes are always under control.
Energy efficiency
A.T.F. winders are designed to minimise energy consumption, thus helping to reduce operating costs and comply with environmental regulations.
FAT
(Factory Acceptance Test)
Before shipment, all lines are installed and accepted by the customer on
A.T.F. premises, using materials sent by the customer for testing.
SAT
(Site Acceptance Test)
A.T.F. technicians operate all over the world, providing complete installation of the machines it produces.
Help desk
The Help Desk telephone service is available from Monday to Friday during the working hours. The machines are equipped with an integrated teleservice module for remote assistance and real time monitoring.
Preventive maintenance
For the most sophisticated machines and systems, A.T.F. promotes “Preventive Maintenance Contracts”.
Spare parts
Spare parts and assistance service available to send customers construction drawings of machine components in a very short time.
To innovate to generate cutting-edge solutions
Over thirty years’ experience to deliver utmost reliability and offer high-quality, high-capacity, resistant and versatile vibrating screens
IMEC BItecnology is a company with over thirty years of experience in the production of machinery for material processing. Founded in Reggio Emilia by the Iori family, IMEC specializes in tanks, pumps, agitators and, above all, vibrating screens. The company operates on an area of 10,000 square meters and employs over 60 people, guaranteeing a complete service from design to production, up to installation and after-sales assistance. IMEC vibrating screens: Quality, reliability and customization IMEC vibrating screens are known for their high quality and reliability. Thanks to a modular structure, they
can be customized to meet the needs of each client. Furthermore, the MT models are the ideal solution for those looking for a high-capacity, resistant and versatile vibrating screen, perfect for abrasive materials and heavy loads. The range of IMEC vibrating screens is wide and includes different sub-families, all designed to guarantee maximum performance in various industrial sectors, including food, pharmaceutical, ceramic, chemical, zootechnical, agricultural and recycling.
IMEC: A reliable partner for companies IMEC is a reliable partner for companies looking for effective solutions for material processing. In addition to the sale of machinery, the company also offers installation, after-sales assistance and scheduled maintenance services, with rapid interventions and availability of spare parts. IMEC products are certified according to ISO 9001:2015 standards and can be certified EAC, UL-CSA, ATEX, PED upon customer request.
Choosing IMEC: A safe investment for your business
Choosing IMEC means relying on a company with a long history in the sector, constantly committed to innovation and the search for cutting-edge solutions for the needs of its customers. Its vibrating screens guarantee efficiency, precision and durability over time, reducing maintenance costs and increasing productivity.
Contact IMEC for more information
If you are interested in IMEC products or services, do not hesitate to contact the company and they will be happy to provide you with more information and help you find the best solution for your needs.
Certifications
IMEC is an EN ISO 9001/2015 certified company, guaranteeing the quality of its products and services. IMEC machines can be certified upon request EAC, ULCSA, ATEX and PED. FAT, SAT certifications and IQ and QQ protocols are also available.
Customer service
IMEC offers a complete and personalized customer service, from design to installation, up to maintenance.
The company has an internal technical office able to provide drawings and documentation, such as manuals
and certifications. The after-sales service is managed directly by the company and includes the possibility of formulating scheduled and preventive maintenance packages. For products subject to rapid wear, such as vibrating screen nets, a re-tensioning service is provided locally, both on IMEC machines and on those of the competition.
Commercial network
IMEC operates in some areas of the globe through authorized dealers.
MT Models
The MT models are the line of IMEC heavy vibrating screens, designed to work with high loads and resist the wear of abrasive materials. They are characterized by a high screening capacity and can also be supplied in an isolated version.
Advantages for customers
IMEC vibrating screens offer numerous advantages to customers, including:
• High quality and reliability
• Customization
• Efficiency and precision
• Durability over time
• Reduction of maintenance costs
• Increased productivity
• Complete and personalized customer service
Why choose an MT?
Because its particularly heavy and robust construction allows for maximum reliability even in systems and process phases with minimal downtime. Because its modular structure allows it to adapt to all customer requirements.
Because it is available in large sizes and with high production capacities.
Because it can mount all the accessories provided for circular screens.
Because it is available and compliant with many certifications of different markets.
Because the way it is built has a good quality/price ratio.
www.i-mec.it
estero@bitecnology.com
AIRFLASH: compressed air blasts to keep storage silos efficient and clean
Great interest is arising in the world of stored bulk material for AIRFLASH ® compressed air cannons produced by Barra Project International Srl, entirely in Italy
How can AIRFLASH® optimize and streamline your production plant?
Solid material stored in silos and hoppers often forms blockages that prevent its discharge. The AIRFLASH® cannons generate shock waves directly into the stored material; these discharges of compressed air (Pmax 10bar) break up bridges and encrustations and prevent their formation. Thanks to the cleaning action of EOLO distribution grids, it allows you also to keep clean the internal walls of the storage structure, typically: silos, hoppers, load cells, etc.
The results of the application of AIRFLASH® cannons:
• Reduction of plant downtime: depending on the type of ensiled material and the extraction frequency, the cyclic activation of AIRFLASH® shots allows to counteract the bridging phenomenon, ensuring
a constant flow of material from the storage structure and therefore a constant supply of material within the production line
• Efficiency of storage structures: AIRFLASH® is an excellent ally in eliminating the rat-holing phenomenon; the correct positioning of AIRFLASH® in fact allows to implement a good cleaning action on the internal surfaces of the storage structure. Another plus: unlike more traditional vibration systems, AIRFLASH® unblocks and fluidifies the material without subjecting the storage structure to vibrational stresses, thus extending its service life.
• Maintaining the quality of the ensiled material, reducing the risk of contamination between products of different nature that pass in succession: the cleaning action of AIRFLASH® prevents also the formation of dead zones of stagnation of the material. This aspect is fundamental in the case of storage of degradable organic materials.
• Protecting the safety of maintenance operators: AIRFLASH has a preventive action on the formation of blockages and therefore reduces, up to eliminating, the need for dangerous extraordinary maintenance interventions for the manual release of blockages. What makes AIRFLASH unique?
AIRFLASH aircannons have an integrable modular structure that allows
1. To use the same cannon in different operating conditions by varying the accessories following Barra Project International’s philosophy of making re-use without product waste
2. To optimize the management of spare parts
3. To limit the risk of product obsolescence: each AIRFLASH aircannon currently in use can integrate new technological innovations without having to be replaced
4. To apply AIRFLASH near residential areas, thanks to the shot silencing measures.
Here we are!
Barra Project International Srl was born from the experience gained in over 50 years of work in the world of
bulk solid materials management. Thanks to an agile and dynamic structure, Barra Project is able to provide targeted solutions and a high level of customization. The seriousness and reliability, the high quality of the product entirely made in Italy and the great attention to design, the willingness to experiment and the attention to the after-sales service constitute the foundations of the company philosophy.
Innovating and growing for future challenges
With the launch of the new website, the opening of the new plant, the hiring of qualified talent, and the adoption of advanced technologies, Binova is demonstrating its readiness to seize future opportunities
Binova’s technology, which centers around the co-rotating twinscrew extruder, is capable of processing post-consumer polyolefin material in the form of ground film, coming from a washing plant, without the use of a cutter compactor.
Company news: Innovation and growth with the new website, plant, hires, and technologies
The company is undergoing a period of significant transformation, marked by important innovations that strengthen its position in the market and prepare it for future challenges. These changes span various areas, from the move to a new plant, the launch of a revamped website, to new hires and the adoption of cutting-edge technologies for managing the production process.
New website: Greater accessibility and usability
In an era where online presence is crucial, Binova has decided to completely overhaul its website.
The new platform has been designed with a modern, intuitive, and responsive layout aimed at improving user experience on both desktop and mobile devices.
Among the key updates are simplified navigation, a section dedicated to company news, and
a reserved area for stakeholders to access detailed information on products and services.
The website also serves as a true communication hub, offering realtime updates on the company’s progress and initiatives.
New plant: More space for innovation and production
In the past year, the opening of a new production facility, designed to meet the growing demand for the company’s products, has marked a major milestone. Located in a strategic area, just 20 minutes from Milan Malpensa Airport, the new plant boasts advanced production technologies, larger spaces, and improved logistics. The aim is to increase production capacity, reduce lead times, and improve product quality.
New hires: Team growth and innovation With the expansion of business activities and the acquisition of new projects, it was inevitable that Binova would need new talent. For this reason, recruitment has been initiated to strengthen the team in various areas, from engineering and research & development to marketing and purchasing. The goal is to attract qualified and motivated professionals who can tackle the challenges of a constantly evolving market.
New technologies: Innovation at the core
Finally, the adoption of new technologies represents one of the pillars on which Binova is building its future. Thanks to investments in advanced digital solutions such as artificial intelligence and the Internet of Things (IoT), the company is ready to revolutionize how it produces, manages data, and interacts with customers.
Among the implemented technologies, real-time production monitoring systems stand out, allowing the company to analyze and optimize every stage of the process. The adoption of cloud technologies and advanced software solutions enables the optimization
of workflows, improves business efficiency, and accelerates innovation. With these new technologies, the company is positioning itself at the forefront of its sector, ready to meet increasingly demanding market needs and to compete successfully in global markets.
Conclusions: A promising future
With the launch of the new website, the opening of the new plant, the hiring of qualified talent, and the adoption of advanced technologies, Binova is demonstrating its readiness to seize future opportunities. Each innovation represents an important step toward modernization and growth, with a focus on continuous improvement and innovation.
Plastics recycling: Ecomondo redefines the future of materials
At the event organized by IEG in November, industry and research will discuss packaging, chemical recycling and European regulations for the plastics supply chain
Plastic recycling has become a critical focal point for the ecological transition. A ubiquitous material, indispensable to many industries, but still difficult to tap efficiently after use. A great deal of plastic ends up burned or dispersed, while only a portion goes back into circulation, often with insufficient quality to meet the requirements of the most demanding industries.
In Rimini, Ecomondo 2025 - a benchmark for 28 editions for those operating in the Green and Circular Economy - will address the problem from multiple angles. From 4th to 7th November, the international trade show organized by Italian Exhibition Group will offer a comprehensive overview of technologies for managing and exploiting plastic waste.
Packaging and circular economy: new rules are needed Plastics play a strategic role in the Waste as Resource district at Ecomondo . Sorting, washing and
shredding technologies go hand in hand with digital traceability systems and material exchange platforms. The goal is clear: to make recycling not only possible, but also competitive, replicable, and able to produce new, highstandard raw material.
The issue will be explicitly addressed at the opening day’s event entitled, “Plastic in the circular economy and in the packaging sector,” organized by Ecomondo’s Technical Scientific Committee, ISPRA, CONAI and PlasticsEurope Italia. The focus will be on one of the most urgent challenges: increasing the share of recycled plastics in packaging in order to promote a low-carbon circular economy through eco-design strategies that ensure greater product durability, reusability, upgradeability and reparability, increased use of recycled materials and greater recyclability at end of life, with the consequent reduction in environmental impacts and waste generation.
The context is made even more complex by evolving European directives. The new packaging regulation introduces ambitious constraints and targets, requiring manufacturers to use traceable and compliant recycled materials. To thoroughly analyse the entire supply chain, the visitor experience will be extended by thematic tours. These guided tours, which can be conveniently booked online via the Ecomondo website or app, will offer specific insights into crucial topics such as water, soil, innovation and, of course, plastics, allowing visitors to explore the implications of the new regulations. The strategic process of the States General of the Green Economy at Ecomondo
The States General of the Green Economy is an event held in Rimini in conjunction with Ecomondo. Initiated in 2012, they are promoted by the National Council for the Green Economy, in collaboration with the Ministry of the Environment and Energy Security and under the patronage of the European Commission. The main objective is to guide the Italian economy towards sustainable development by offering solutions to the economic and climate crisis and outlining a programmatic platform for the green economy in the country through the analysis of potential obstacles and the policies required to improve the ecological quality of strategic sectors.
An ecosystem in seven sectors
Plastics come within a broader vision which Ecomondo represents by organizing its offer into seven interconnected sectors. Waste as Resource is joined by Water Cycle & Blue Economy, which focuses on water resource treatment and integrated management; Bioenergy & Agriculture, which connects agricultural waste and energy production; Circular & Regenerative Bio-Economy, with a focus on biomaterials and industrial bioproducts; Site & Soil Restoration, dedicated to the environmental recovery of compromised soils; Earth Observation & Environmental Monitoring, where sensor technology, data and observation systems can be found; and lastly, SAL.VE, the area specifically for urban sanitation vehicles, organized in collaboration with ANFIA.
These are flanked by vertical districts on textiles, paper, circular cities, marine economy, and innovation. An articulate panorama, where each supply chain finds connections and opportunities, as at every edition of IEG’s Rimini event. Even plastics, which, precisely from these connections, could find a way out of the logic of linear consumption. www.ecomondo.com
Sustainability and technological innovation
Defil is committed to minimizing its environmental impact in all production and packaging processes, seeking solutions and components that cause the least possible harm to our planet
Growing industrialization, the ever-increasing human activity, and the spread of various pollutants have led to a significant increase in emissions of harmful substances, which pose a threat to both human health and ecosystems. Among the most effective strategies to counter this trend, air filtration systems stand out as essential tools, capable of drastically reducing emissions of particulate matter and harmful gases, contributing to an overall improvement in air quality and a reversal of climate change trends.
Reducing particulate matter and harmful gas emissions
One of the main benefits of using advanced filters is their ability to capture fine dust, polluting gases, and chemical agents that, when released into the environment, can be harmful to both human health and ecosystems. Among these substances, fine dust (PM10, PM2.5, and PM1) is the most dangerous, as it penetrates deeply into the lungs and circulatory system, causing respiratory, cardiovascular, and other chronic diseases. Filters, such as DFT/DIE rigid pocket filters, are constructed with pleated glass microfiber paper panels, thermoplastic yarn separators, and polyurethane seals, which effectively retain these fine particles with low pressure losses. Their filtration capacity translates into a significant improvement in air quality within industrial, residential, or public environments, reducing emissions of hazardous substances and contributing to the health of the entire ecosystem.
Greenhouse gas mitigation
In addition to capturing particulate matter, state-ofthe-art filters help reduce greenhouse gas emissions such as carbon dioxide (CO2) and other pollutants from industrial and air conditioning processes. Greenhouse
gas emissions are among the main causes of global warming and climate change, phenomena that threaten the stability of ecosystems and the survival of living species. The adoption of efficient filtration systems, such as rigid bag filters of various construction series (for example, the 9 m², 14 m², and 18 m² series), significantly reduces the amount of harmful gases released into the atmosphere.
Protecting public health
The spread of pathogens, chemicals, and toxic substances poses a constant threat to public health. High-quality filters, such as absolute filters with efficiency ratings of E10, E11, E12, or H13 (according to UNI EN 1822 standards), reduce the spread of these substances into the environment, protecting people who work or live in polluted areas. The ability to effectively filter even particularly sensitive environments, such as hospitals, airports, or research laboratories, ensures a safer environment, reducing the risk of illness and infection. Furthermore, DFT/DIE CARB activated carbon filters, featuring a dual filtration and adsorption function, are essential for eliminating unpleasant odors and volatile substances, often found in industrial kitchens, air conditioning systems in airports, and healthcare facilities.
Sustainability and technological innovation
Defil is committed to minimizing its environmental impact in all production and packaging processes, seeking solutions and components that cause the least possible harm to our planet.
Sun and plastic: The fading risk. The Chimar solution
With its experience in developing high-performance masterbatches and pigments, Chimar provides tailored solutions for creating outdoor products that maintain their beauty, colour, and functionality over time
Summer means outdoor living, relaxing in the sun, and spending time outside. But while a few hours of sun exposure might leave us sunburnt, for plastic, the long-term effects can be even more visible… and permanent.
Have you ever noticed that old garden chair that was once a vibrant red but is now faded and worn out? It’s not just the passing of time to blame — it’s mainly the sun.
The effect of sunlight on plastic: A molecular issue
Ultraviolet (UV) rays, part of solar radiation, are one of the main culprits in the degradation of plastics exposed outdoors.
When they strike the surface of the material, they trigger a process called photodegradation, which can lead to colour changes, cracking, or a loss of mechanical integrity. Coloured pigments in plastics are particularly vulnerable: UV rays break down chromophore molecular bonds—the very structures responsible for colour. This causes a loss of brilliance and turns the surface into something dull and uneven.
The phenomenon is even more noticeable in organic pigments, which—containing carbon atoms—
are more prone to oxidation than inorganic pigments
Not just sunlight: When the environment speeds up fading
Light is only part of the story. Humidity, dust, salt air, and rain are other environmental factors that interact with plastics, altering their appearance and performance.
Imagine two identical objects: one left outdoors on a Tokyo terrace, and the other under the Moroccan sun. Even if both are exposed to sunlight, the different humidity levels, contaminants, and intensity of light
WORLD OF PLASTICS & RUBBER
will make them age in very different ways.
Geography and solar intensity:
Fading happens faster in the tropics
UV intensity varies significantly depending on latitude. It’s no coincidence that the same outdoor furniture will last longer in Northern Europe than its twin on a Mediterranean terrace.
The closer to the Equator, the higher the solar radiation—and the faster the degradation of exposed plastic.
Studies and global solar irradiance charts confirm it: The sun doesn’t shine the same everywhere.
How do we test plastic’s resistance to sunlight?
Waiting years to see if a material fades is not an option in the industry. That’s why tools exist to simulate in a few days what would happen in nature over months or years.
We’re talking about accelerated weathering machines, which expose plastic samples to UV radiation (often using xenon arc lamps, which simulate the solar spectrum very accurately) and sometimes to other environmental conditions as well. These tests help predict how a material will perform under prolonged or extreme conditions. Preventing fading: Pigments and additives as allies
To protect plastic products, there are two main approaches:
1. Choose more resistant pigments
Inorganic pigments provide higher lightfastness than almost all organic
ones, making them the preferred choice for outdoor use. However, they offer a more limited and less vibrant colour range.
An interesting option is to create mixed formulations, combining organic and inorganic pigments to balance aesthetics and durability. In some cases, organic pigments can also be treated to improve their light stability. Among the most widely used additives are zinc oxide and titanium dioxide, which help protect the polymer matrix.
2. Add UV stabilizers
Just like sunscreen protects our skin, UV additives protect plastic. These substances are blended into the plastic during production and
work by absorbing or deflecting UV rays before they reach the colored pigments.
Light stabilizers such as HALS (Hindered Amine Light Stabilizers) and UV absorbers each have different chemical mechanisms— but one goal: to protect the integrity of the material. Colour can be protected Sunlight, humidity, dust, and salt air don’t have to be plastic’s enemies. With its experience in developing high-performance masterbatches and pigments, Chimar provides tailored solutions for creating outdoor products that maintain their beauty, colour, and functionality over time.
Giving waste a second life: Caldara Plast’s commitment to sustainability
Caldara Plast strongly believes that regenerated plastic should be the default material for companies that care about the planet, and operates in full compliance with legal requirements for waste collection and storage
At Caldara Plast, giving waste a second life is more than a mission — it’s a forward-thinking choice that leading companies are making to drive real environmental change. No longer seen as a secondary option, recycled materials have become the first choice for businesses truly committed to sustainability. Based in Lombardy, Caldara Plast stands out for its high production capacity, efficiency, and reliability, positioning itself as a leader in industrial plastic recycling.
The company strongly believes that regenerated plastic should be the default material for companies that care about the planet. Caldara Plast operates in full compliance with legal requirements for waste collection and storage, and adheres to key European and international regulations such as RoHS and REACH. It also holds ISO 9001:2015 and ISO 14001:2015 certifications,
reflecting its dedication to quality and environmental responsibility.
Caldara Plast also aims to raise awareness about the versatility of plastic, which can be recycled and reused many times, significantly lowering its environmental footprint. As global plastic production continues to rise, recycling offers a powerful solution — reducing CO2 emissions by up to 90% compared to producing virgin plastic. In this context, giving waste a second life is not just an option; it’s a critical step toward a more sustainable future. Company decisions reflect environmental values. Caldara Plast’s customers understand that, at the same cost, choosing regenerated compounds also helps reduce their environmental impact—without compromising on performance.
A full-service recycling partner
Led by brothers Massimiliano, Attilio, and Alessandro, Caldara Plast offers a complete recycling solution, from collecting production waste and
offcuts to supplying high-quality regenerated compounds. Among its key offerings is the certified “Caldara 2nd Life” product line. The company supports suppliers by repurposing industrial waste and serves customers with tailor-made materials like recycled thermoplastic granules and modified raw compounds. With deep technical expertise, Caldara Plast is a strategic partner for clients developing custom formulations. The company produces thermoplastic granules for a range of industries—including automotive, furniture, household appliances, and electrical components—serving both the Italian market (70%) and international clients (30%). Despite the challenges of this period, international demand has been steadily increasing.
Some of Caldara Plast’s main compounds include: sinLAC (ABS), sinBLEND (PC/ABS), sinCARB (PC), sinSTYR (PS), sinMID (PA6 and PA66), sinTRON (PPS), sinPOM (POM), sinGLASS (PMMA), sinKRYL (SAN), sinTER (PBT), and sinPET (PET).
Certified quality and traceability
As demand for regenerated materials grows, Caldara Plast has taken steps to guarantee their quality and traceability. In 2020, the company earned both the PSV –Second Life Plastic certification and the GRS – Global Recycle Standard mark, awarded by the IPPR (Institute
for the Promotion of Recycled Plastics).
These certifications ensure that products meet strict environmental and social criteria throughout the supply chain, contain a verified minimum percentage of recycled content, and offer full traceability of all materials used.
The “Caldara 2nd Life” product line include: GreenLAC (ABS),
GreenBLEND (PC/ABS), GreenCARB (PC), GreenSTYR (PS), GreenMID (PA6 and PA66), GreenTRON (PPS), GreenPOM (POM), GreenGLASS (PMMA), GreenKRYL (SAN), GreenTER (PBT), and GreenPET (PET) all regenerated, post industrial or post consumer (depending on material requested.)
The international arena for doing business, selling machines, and practical talkshop sessions brought together 600 exhibitors from 30 countries and nearly 15,000 visitors “
A client with whom we had been trying to establish effective contact for months came to us at Targi Kielce.” “We sold five machines, including premiere models.” “We gained clients from Lithuania, Italy, Germany, the Netherlands, England and Slovakia” – 29th International Fair of Plastics and Rubber Processing results translate into a concrete opening to new markets. The four-day event, which ended on Friday 23 May brought together 600 exhibitors from 30 countries and nearly 15,000 visitors. Plastpol strengthened its market position as the largest industry event in Central Europe and one of the most important in the world. For four days, Targi Kielce’s show was the presentation arena for machines, technologies, raw materials and services for plastics and rubber processing. Nearly 15,000 visitors learned about the offers of 600
companies from 30 countries; visitors and exhibitors come from all over the world – North America, through Spain, Germany, Hungary, the Middle East, to India, China and Japan. – “Professional, businessinsider visitor” are the key words, says Kamil Perz, Plastpol project director. Representatives of many industries, from household appliances, automotive and construction, to packaging, talked about specific projects, he points out.
Premiere presentations and investments powered by Plastpol PLASTPOL is Europe’s runner-up in the ranking of the most important events in this line of business. It hasn’t been a national event for a long time, and the event is truly international. Customers from Lithuania, Ukraine, Serbia, and Estonia join the trade show… We have sold machines to companies in Germany and Ukraine that are short of hands to work. Our technology meets these needs, says Jan Muehsam, president of MUEHSAM Industrial Solutions. Representatives of companies Prema, TOYO, Campetella Robotic Centre, Dopak, Ekochem, Mapro Polska, KraussMaffei, Elbi, and Britas recapitulate fruitful business discussions. The newest machines, even those shown for the first time - injection moulding machines, extruders, blow moulding machines, recycling machines, depalletisers, and hooding machines have found new owners. - Several companies that planned to expand their business and include a new brand of devices decided to purchase at the Plastpol; they chose our flagship machines, says Adam Marciniak, Sales Department Manager at Engel.
The power of relationships at Targi Kielce
– Plastpol has its special power; we have unsuccessfully tried to reach one of the companies that is important to us with our offer.
Representatives of this company and decision-makers came to us at the expo. After months of trying to contact each other, we started focused talks in Kielce – reports Jacek Leszczyński, Marketing Director at Bole Europe. As Tomasz Jarczewski, sales manager at LS Mtron, pointed out, participation in Plastpol has two key advantages. – The contacts established here turn into contracts after the event. Still, the talks held before Plastpol also end here. A professional expo presentation with
machines in operation influences companies’ investment decisions. For us, Plastpol is the icing on the cake. This is where we buttoned up previous talk-shop sessions, explains Tomasz Jarczewski. He added that promising talks were held with visitors from Poland, England, Slovakia and Lithuania.
Granulates and recyclates presented in Targi Kielce - Not only were machines in demand, but raw materials generated business, including natural ones, dyes, additives, and regranulates. Brenntag, Polimarky, Anwil, Plastpolan, Lyondellbasell, Begra, Akpol Recykling, Kraiburg TPE, Mol Group, as well as the Chinese KINGFA and Hungarian INNOCOMP, which also debuted at the trade fair, confirm the effectiveness of the talks. – We enjoyed positive feedback from prospective customers; they expect cooperation when we open the factory, which is being built in Poland – said Adrian Pietkiewicz from KINGFA.
Izabela Kotowicz, Operations Director at Bedeko, pays attention to productivity and the number of conversations. - This is a good expo for us; we didn’t expect that we would acquire so many new customers.
He emphasises this year that many people keep calling into our expo stand. The new prospective clients of GM Colours include companies from Lithuania, Italy, Germany, the Netherlands and Poland. Krzysztof Nowosielski, commercial director at ML Polyolefins, also considers the company’s participation in Plastpol a success. - We have had many fruitful meetings and finalised talks with companies from Central Europe – he says.
Beata Bęben from Grupa Azoty emphasises that Plastpol is a business platform that allows us to learn about customer expectations and discuss the industry’s condition.
The world is changing very rapidly, and the plastics industry is under enormous pressure from changing legislation, operating philosophy, and EU regulations. Robert Przybylski, president of Plastoplan Polska, emphasises that they can discuss these topics here at Plastpol.
The future of plastics at the Plastpol Expo
The industry’s development paths are discussed in detail during the press conference organised by the PlasticsEurope Polska Foundation and the PLASTECH INFO Technical Seminar, which were co-organised by the TWORZYWA.PL website and Targi Kielce. - Europe’s plastics industry continues to be a strong part of the economy, employing 1.5 million people in 51,700 companies with a combined trade balance of €12.7 billion and a turnover of €365 billion. When discussing the competitiveness of European industry, we must keep these numbers in mind as these jobs are at stake, just like the income that companies contribute to the European economy – emphasised Anna Kozera–Szałkowska, Managing Director of the PlasticsEurope Polska Foundation at Targi Kielce. PLASTECH INFO also featured Jacek Szczerba, representing the Internet www.tworzywa.pl service who emphasised the importance of plastics as construction materials, without which many industrial areas and our everyday lives would be impossible. Innovations and specialist knowledge appreciated at the processing expo
The development of the industry is also influenced by the latest technological achievements, both in machines and raw materials; the Platinum Plast competition aims to highlight innovative solutions that respond to market challenges. In the category of “Machines and devices for plastics processing”, the Targi Kielce Gold Medal Fairs was awarded to EKOCHEM for the SMART granulation lines, Wittmann
Battenfeld Polska for the highly integrated Wittmann Smartpower Combimould 120/525H+130V Insider production cell, Campetella Robotic Center for the ultra-fast Cartesian robot “Gun Shot” with a total cycle time of 2.5 seconds, BMB SPA for an energy-saving hybrid machine for fast cycles, with a complete, integrated turnkey automation system. In the “Plastic products and their application” category, the KON-PLAST Group was recognised for its foldable box pallet for transport and storage. In the “Special Techniques” category, SCORPIO was awarded for its BLOW series of devices designed for early detection and signalling of undesirable raw material leaks in the plastics processing process. In the “Plastics Processing Technologies” category, the medal was awarded to the Polish branch of Synventive Molding Solutions for IntelliGate for its advanced GK system for cascade injection. In the “Plastics and auxiliary materials for prlastics processing” category, GM COLOR was awarded for its PFAS-free process additive GM 841. In the “Plastics Processing Technologies” category, DOPAK took home the gold for its large-size print for special purposes. In the category “Cuttingedge solutions of Polish industry”, the medal was awarded to PTC Artur Szreder for its innovative, ecological plastic paving stones, compliant with the requirements of the circular
economy, manufactured using original technology. In the Platinum Plast competition, the following companies received awards for their products: Plastoplan Polska, Grupa Azoty, Mapro Polska, 1.Plastcompany Polska, ML Polyolefins, LASERPOINT, and also Synventive Molding Solutionsfor another product.
The Omniplast competition, organised by Targi Kielce in cooperation with Tworzywa.pl, promotes industry knowledge and builds the prestige of the plastics specialist profession. The distinction is awarded to experts who demonstrate the highest level of professional knowledge and practical understanding of issues related to plastics processing; they are tested in in three stage competition. The winner of this year’s edition was Tomasz Pyrek from DRP Group; Piotr Matusiak from Wittmann Battenfeld took second place, while Jagoda Duda, representing Plastoplan Polska, took third place.
Plastpol brings the global industry togehter
– The trade fair brings together market leaders, technological innovators and experts from around the world, enabling the exchange of knowledge, experiences and the establishment of strategic partnerships. Owing to its international scale and growing importance, Plastpol creates a platform integrating the entire industry – from raw materials, through machines, to finished products and industrial solutions – emphasizes Kamil Perz, Plastpol Project Director at Targi Kielce. – Plastics are in every area of our lives. The industry aims to reuse them, while maintaining the original parameters of the raw material. The recycling offer is playing an increasingly important role at trade fairs; strong emphasis is also placed on the needs related to energy saving and reduction of production costs. This topic will certainly also resonate at next year’s 30th edition of Plastpol, which will last from 19 to 22 May – he recapitulates.
Plastics Recycling Show India 2025
India’s flagship plastics recycling event returns with a sharper focus on innovation, infrastructure, and policy
The Plastics Recycling Show India (PRSI) returns to the Bombay Exhibition Center (NESCO), Mumbai, from 13 to 15 November 2025, positioning itself as the country’s premier exhibition and conference dedicated exclusively to plastics recycling and the circular economy.
After a successful debut in 2024, PRSI 2025 is expected to draw greater international participation and a wider spectrum of Indian stakeholders—ranging from technology providers and processors to regulators, brand owners, and sustainability-focused startups. Organized by Crain Communications and Media Fusion, the event seeks to bridge gaps across the recycling value chain, facilitate cross-sector partnerships, and foster a stronger policy-industry dialogue around the future of plastics in India.
At the heart of PRSI is a robust trade show featuring advanced recycling machinery, materials handling equipment, and sorting and reprocessing technologies. Complementing the exhibition is a multi-day conference program designed to explore key market trends, regulatory developments, and scalable solutions for integrating recycled plastics into mainstream manufacturing.
Every part of the circular plastics value chain is represented at the event including plastics recycling machinery and equipment suppliers, sorting technology, plastic material suppliers and compounders,
packaging specialists, preprocessors, mechanical and chemical plastics recyclers, biopolymer manufacturers, EPR consultants, waste management specialists and industry associations. India, home to one of the world’s fastest-growing economies, is also one of the largest generators of plastic waste. According to industry estimates, over 10 million tonnes of plastic waste are generated annually across the country, with much of it ending up in landfills
or informal recovery networks. However, a policy push toward extended producer responsibility (EPR), along with increasing demand for post-consumer recycled (PCR) content, is driving new investment and innovation in recycling systems. This year’s edition of PRSI will shine a spotlight on two key developments reshaping the industry: modernization of recycling infrastructure and the rise of technology-driven startups. In both urban and semi-urban areas, municipalities are upgrading collection and segregation systems. AI-powered sorting, automated material recovery facilities, and localized processing hubs are being deployed to manage waste more efficiently and recover higherquality recyclate. Startups are emerging as catalysts in this transformation. From blockchain-enabled traceability to mobile plastics collection platforms, these young companies are addressing critical pain points across the value chain. PRSI 2025 will host a dedicated Recycling Startup Pavilion, offering a curated space
for new ventures to showcase innovations in traceability, decentralised processing, and digital tools for waste auditing. These solutions are increasingly important as brands and producers look to meet evolving EPR compliance and ESG reporting standards.
The industry’s growing momentum was evident at the 2024 edition, where participants welcomed the focused format and high-level engagement. “India has a good collection rate, and here we get a focused crowd and the response is great,” noted Praveen Nagrale of Srichakra Polyplast. Ahmed Saleh of Coperion described the conference sessions as an eyeopener for understanding local market dynamics and global best practices.
In addition to the exhibition and conference, PRSI 2025 will host the second edition of the Plastics Recycling Awards India, which
recognise excellence in areas such as recycling technology, product innovation, public engagement, and policy leadership. This year the awards have been expanded to six categories: Best Community Effort for Recycling; Plastics Recycling Company; Recycled Plastic Product; Recycled Plastic Packaging Product, the Technology and Innovation Award and Plastics Recycling Ambassador.
The conference lineup for 2025 is expected to feature senior officials from India’s Ministry of Environment, Forest and Climate Change, alongside leaders from multinational consumer brands, investment firms, and technical experts. Sessions will cover a
broad range of topics including food-grade recycled plastics, the economics of chemical recycling, circularity in multilayer flexible packaging, financing mechanisms for infrastructure, and models for public-private collaboration in waste management.
PRSI is set to become a key convergence point for all players serious about transforming the way plastics are used, recovered, and reused in India. For companies seeking to expand into this highpotential market, or those looking to understand the regulatory and commercial shifts underway, PRSI offers both insight and access.
For more information or to register, visit www.prseventindia.com
Dairy bottles: Plastiblow technology at the heart of high-efficiency production
Plastiblow has long pioneered innovations that have become new benchmarks in the industry, and will continue to drive improvements in circularity, food safety, and material efficiency
The market for liquid yogurts in singleserve bottles is rapidly expanding, establishing itself as one of the fastest-growing segments within the beverage packaging industry. This growth is driven by increasing consumer demand for convenience, portability, and portion control. Addressing these evolving needs, Plastiblow, a leading manufacturer of extrusion blow moulding machines, has become a reference point for high-efficiency solutions tailored specifically to this application.
Versatile solutions for every bottle format
Depending on the bottle size and format, Plastiblow machines can be configured with up to 24 cavities in oriented production, or up to 40 cavities in bottom-to-bottom or neckto-neck configurations, offering high flexibility and throughput. This modular approach enables manufacturers to scale production while maintaining consistent quality standards. For high-output applications, Plastiblow’s long-stroke shuttle machines stand out. These systems are capable of hosting moulds with a high number of cavities, delivering production volumes of several million units per year—performance levels previously reserved for rotary systems. Plastiblow has long pioneered innovations that have become new benchmarks in the industry. Among them are the horizontal carriage
movement and the bobbing extruder, which are now increasingly preferred over pendulum-type systems thanks to several performance-enhancing benefits:
• Shorter mould stroke, resulting in faster production cycles;
•Cleaner parison cuts and improved neck finish, due to reduced tearing during carriage motion.
As early as 1993, Plastiblow adopted linear guides on its mould-holding
carriages – now an industry standard – for enhanced precision and performance. The advantages of linear guides include:
• Lower maintenance requirements compared to column systems;
• Greater stability and accuracy in carriage movement;
• Higher speeds and shorter cycle times;
• Improved energy efficiency, thanks to reduced friction from rolling components.
In yogurt packaging, wide-neck finishes with flat sealing surfaces are common to accommodate thermosealed peelable foil lids. To streamline this process, Plastiblow developed a dedicated wide-mouth cutter that enables in-machine neck finishing, eliminating the need for secondary trimming operations. This significantly optimizes plant layout and saves valuable floor space.
Plastiblow’s new generation of fully electric blow moulding machines, evolved from its hybrid systems, are ideally suited for clean rooms and controlled environments. These
Left: Example of yogurt bottle Right: Example of milk bottle
Coex3 with aseptic system application for milk bottles
machines eliminate hydraulic oil entirely, reducing contamination risks and making them ideal for foodcontact packaging. Key benefits of the all-electric machines include:
• Energy savings, as motors operate only when required – unlike continuously running hydraulic pumps;
• Improved precision and repeatability, unaffected by temperature-related changes in oil viscosity;
• Higher productivity, with faster dry cycles and fewer defects;
• Lower environmental impact, with no hydraulic fluids and significantly reduced noise levels.
For high-speed production of lightweight yogurt bottles ranging from 100 to 450 cc, the PB15ED-700 and PB15ED-800 models are ideal. These machines, designed to replace the earlier PB5E/DXL, can achieve outputs of up to 20,000 bottles per hour in bottom-to-bottom or neck-to-neck configurations.
For medium-output requirements, the PB6ED-450 (formerly PB2E/D) offers a robust and flexible solution, suitable for a wide range of production environments.
Over the past five years, Plastiblow has delivered numerous machines dedicated to yogurt bottle production, consolidating its presence in international markets. A major French multinational recently acquired three PB15ED-700 units in bottom-to-bottom configuration for a facility in Canada, highlighting the increasing global demand for highoutput, efficient packaging lines. Elsewhere, two PB15ED-800 machines were delivered to a producer in Central Africa for the manufacture of mid-sized bottles. Additionally, a leading international packaging group placed an order for four PB6ED-450 machines for its Portuguese production sites, further confirming Plastiblow’s growing international footprint.
In an era where sustainability and environmental responsibility are top priorities, industries such as food and dairy packaging are turning to coextrusion technology as a key
solution. This innovative process is essential in producing recycled plastic containers that meet the strict requirements of food safety, especially under EU Regulation 2022/1616/EC, which governs the use of recycled materials in contact with food.
Coextrusion offers numerous advantages:
1. Enhanced barrier properties: Incorporates barrier layers that shield products from moisture, oxygen, and UV rays, extending shelf life.
2. Layer customization: Each layer can serve a specific function, such as rigidity, printability, or barrier protection.
3. Sustainability: Recycled materials can be used as internal layers without compromising safety or functionality.
4. Cost-efficiency: Reduced raw material waste and improved performance make it an economically viable long-term choice.
5. Versatility: Adaptable to a variety of container shapes and sizes.
WORLD OF PLASTICS & RUBBER
Plastiblow has acquired substantial expertise in coextrusion, having delivered multilayer machines for various applications such as flavoured milk and vitamin-enriched beverages, where advanced barrier solutions and sealed-neck designs are essential to maintain product integrity.
Plastiblow has also developed extensive expertise in the field of aseptic applications, particularly in bottle sterilization using steam and neck welding to prevent contamination. This technology has been successfully implemented in different machines for the production of 1L, 1.5L and 5L milk bottles, both mono and three-layers (white-black-white). These solutions ensure optimal hygiene and extended shelf life, meeting the stringent requirements of the dairy industry. While challenges remain— particularly in optimizing recycling processes and increasing consumer awareness—the future of coextrusion in dairy and beverage packaging is undoubtedly promising. Ongoing innovation will continue to drive improvements in circularity, food safety, and material efficiency.
Conclusion
Thanks to its decades of experience and strong focus on innovation, Plastiblow continues to deliver stateof-the-art extrusion blow moulding solutions that support the evolving needs of the dairy packaging industry. From high-efficiency electric machines to cutting-edge coextrusion systems, Plastiblow is helping to build a more sustainable, productive, and cleaner future for packaging worldwide.
Detail of PB15ED-800 for the production of yogurt bottles in 8+8 cavities
Detail of PB15ED-700 bottom-to-bottom machine for yogurt bottle
Always in an innovative and futuristic way
Thanks to its constant orientation to innovation, Magic has become an excellence of the Made in Italy and a worldwide reference point for all the operators of this field
MAGIC has presented the revolutionary fully electric accumulating machine with patented head and clamping.
Even the field of industrial machines has been revolutionized, the innovative ideas of Magic will give its clients enormous benefits in terms of profit and process.
Principal benefits:
• Reduction of consumption equal to -53%,
• Maximum precision of the movements. Consequent efficiency equal to 99% with a perfect repeatability of the working cycles, potential reduction of the working cycle and potential reduction of the weight of the articles to be produced,
• Reduction of the maintenance costs equal to -52%,
• Machine completely oil free,
• Very silent machine since it is free of hydraulic pumps.
MAGIC MP S.p.A. is an Italian company founded in 1959,
specialized in the conception and construction of extrusion blow moulding machines (EBM) and injection, stretch e blow moulding machines (ISBM) of plastic materials.
Thanks to its constant orientation to innovation Magic has become an excellence of the Made in Italy and a worldwide reference point for all the operators of this field.
MAGIC has been the first company in the world to conceive fully electric machines, revolutionizing the field of plastic and tracing a new technological greener and more sustainable road.
The clients recognize in the MAGIC machines patented technological benefits, which turn into real process improvements and consequent profit increases. Investments and efforts to give to their actual and future clients a unique and solid contact point in the production of bottles: machines, moulds and packaging solutions. Everything is internally developped and produced and commercialized
Industrial Machine, model MET T80 double station for containers up to 280 litres
Industrial Machine, model MEA T40
with the best value for money on the market.
These investments confirm the continuity of principles, values and skills that has been distinguishing Magic Group for more than 60 years.
With his words reported below the President of the Magic Group, Mr. Ferruccio Giacobbe, devotes the moon’s landing of his company on the planet of industrial machines and he does it always in an innovative and futuristic way.
“Innovation is and always will be the engine that fuel growth and development of Magic. Up to date no one in the world has ever built a completely electrified accumulator head of big size, Magic, which always looks ahead and, driven by this philosophy, has understood that even in the field of industrial machines the complete electrification will become a determining and indispensable factor. We did it
in the past with the continuous extrusion technology for machine up to 60 Tons for the production, per example, in 6+6 cavities for 5 litres containers; we do it today also with the industrial machines for containers up to 280 litres. Soon we will do in fact a second Open Day to show the world the new transfer machine with all electric technology of 80-100 Tons for containers up to 280 litres. This machine will have an incredible saving for our clients in terms of energy consumption equal to almost 180.000 Euro per year. We are led to think that electrification is all about the necessity of the energetic economy. But this is one of the aspects, even though very important. The electric motor means also more precision and repeatability in the execution of the movements, that impacts on the efficiency of the machine, in lighter articles and shortest working cycles and with less wastes. It will be easy for our clients
to understand how advantageous and innovative is to produce with a machine which consume 50-60% less, that thanks to its stability allows shortest working cycles and allows to produce lighter articles and even more with reduced maintenance costs of 50%.
We are sure that orientation to ’Green”, to be effectively implemented, must bring to our clients even advantages in terms of profit. In fact, in 25 years and 1800 electric machines sold as well as having “saved” almost 3 billions of Kg in CO2, our clients have saved more than 500 million euro in electric energy. To these many various millions must be added for the economy in maintenance costs. We want our clients, with our patented technology, win the complex challenge of the market; we aspire to become their partner, grow with them and become their reference point in the field.”
Sytrama chooses Mayr brakes for human-machine safety
In a project developed for MOVIN (www.movin.it), an Italian company active in industrial automation, Sytrama (www.sytrama.com), a manufacturer of Cartesian manipulators, has chosen safety brakes from Mayr (mayr.com/it) to ensure maximum protection during the operational phases of its robots. This is a significant application which confirms the importance of reliable components when humans and machines share the same space
Robotics continues to grow in Italy, driven by the need for advanced automation, by exports and by the increasingly widespread integration of collaborative technologies.
Cartesian robots, in particular, are used in many assembly lines due to their flexibility and precision. In this context, safety is an essential priority: careful design of interactions, supported by mechanisms capable of coping with unexpected situations, is necessary to ensure the safety of machinery, products and, above all, people.
When humans work alongside robots
In many production lines, direct interaction between operators and robots is an integral part of the process. This requires solutions to ensure human safety in the event of malfunctions or sudden stops.
Among the most important components from this standpoint are, of course, safety brakes, which are essential to ensure that robot movements do not result in collisions with potentially serious consequences, not only during standard operation but also in situations where the relative position of operators and machines deviates from the expected.
Redundancy in braking systems
In a production environment where the presence of people in the vicinity of robots requires high safety standards, redundancy is a key principle in the design of fail-safe systems capable of ensuring safety even in the event of component failure.
In the field of safety brakes, Mayr offers two complementary approaches to redundancy:
• Redundancy with two separate brakes, mounted on different parts of the drive system (for instance, one on the motor and one on the shaft), ensures that the holding function is maintained even in the event of mechanical failure of one component;
• Redundancy with a single dualcircuit brake, which integrates two independent drive circuits within the same brake housing. If one of the two circuits fails, the other is able to maintain the position in complete safety.
The choice between the two configurations depends on the characteristics of the system and the design objectives: in both cases, the designers can choose from reliable, certified solutions offering
the necessary redundancy without compromising system efficiency.
Reliable and safe
The Mayr brake range is extensive and includes models suitable for all types of industrial applications. In robotics, the most commonly used Mayr brakes are ROBA-servostop brakes, spring-safe electromechanical brakes designed specifically for mounting on servo motors.
Thanks to their compact design and low moment of inertia, they are ideal for integration in confined spaces and for highly dynamic applications such as robotics. They offer reliable braking action even in the event of a power failure and are available in different versions to suit different motor systems. The wide range of customisation options and high repeatability make them particularly suitable for ensuring safety in complex systems with fast and precise cycles.
For collaborative applications, Mayr has developed the ROBA-servostop Cobot range; these brakes are designed to stop and hold axes in position even in the event of a power failure thanks to the action of the springs. Compact and quiet, they integrate sensors for monitoring operating conditions and are certified for use in environments shared with human operators.
Sytrama: experience and specialisation
An interesting example of the use of brakes in an environment where robots and operators coexist is provided by a recent application developed by Sytrama, a company which develops and markets Cartesian robots designed for industrial automation and servo applications.
With extensive experience in the sector, the company is part of the Negri Bossi – Nissei Plastic Industrial group and is a reference point for those seeking reliability, customisation and technical support.
Sytrama created this solution for MOVIN, an Italian company specialising in automated assembly systems and lines, which expressed the need to guarantee safety even in the close presence of operators.
To meet this requirement, Sytrama designed a configuration with redundant brakes on the axes of its Cartesian robots.
Innovative components and reliable partners
Sytrama turned to Mayr for the brakes: ‘We used Mayr brakes on the working axes of Cartesian robots installed on assembly lines where operators are present,’ Paolo Bonin, design engineer at Sytrama, explained. ‘Mayr was already our supplier of transmission couplings. We had never used their safety brakes before,’ Bonin continued.
‘The Mayr sales engineer presented their range of brakes to us and together we identified the most suitable type for the application”. The brakes were selected for installation on rack and pinion
transmissions, alongside the brakes already fitted on the electric motors. The aim was to achieve functional redundancy in maintaining the position of the axes, preventing unwanted movements in the static phase.
Valuable technical support
The joint work between Sytrama and Mayr’s technical team made it possible to identify and correctly size the brakes, also selecting the most suitable electronic control devices. Mayr confirmed its full willingness to work alongside the customer, positioning itself as a partner rather than a simple supplier, a characteristic always appreciated by companies choosing its products.
‘The sales engineer was courteous and helpful. The technical office staff dimensioned the brakes according to our specifications,’ Mr. Bonin confirmed.
Collaborative safety: The importance of redundancy
In this application, Sytrama chose a braking system which guarantees redundancy in order to eliminate
any risk to operators, even in the close proximity to robots required by the production process.
Once again, Mayr’s engineers provided valuable support in selecting the most suitable braking system to guarantee redundancy in this particular installation and ensure its perfect integration into the plant.
Future prospects
Satisfied with the result achieved, Sytrama is looking forward to new opportunities for collaboration with Mayr on other future projects. Human-machine safety remains a priority for those who, like Sytrama, design solutions for advanced industrial automation.
Since 1897, Mayr, the reliable partner for drive technology and power transmission, has been offering innovative solutions to leading companies in a wide range of mechanical engineering industries.
With its comprehensive range of torque limiters, transmission couplings and safety brakes, the company is able to respond quickly to most requests, thanks in part to its efficient and forward-thinking logistics management, refined over decades of experience in the Italian market. Mayr’s warehouse in Italy, covering over 400 square metres, enables it to deliver the most popular products promptly.
Mayr’s technical experts are available to provide no-obligation advice on the right product to choose or, if necessary, to customise a product to meet specific production requirements. For further information on Mayr solutions, please contact the company by telephone on +39 049 8791020 or by email (info@mayr-italia.it), or visit the website mayr.com/it.
Paolo Bonin - Sytrama Robotics
exhibitions
PRS MIDDLE EAST & AFRICA 2025 (Dubai, UAE) 15-17 September www.prseventmea.com/prsmea2025/en/page/home
FACHPACK 2025 (Nurenberg, Germany) 23-25 September www.fachpack.de
POWTECH & TECHNOPHARM 2025 (Nuremberg, Germany) 26-28 September www.powtech-technopharm.com/en
K 2025 (Düsseldorf, Germany) 8-15 October www.k-online.com
PLASTEX 2025 (Toronto, Canada) 21-23 October www.admtoronto.com/en/show-brands/plastex-toronto.html
ECOMONDO 2025 (Rimini, Italy) 5-8 November www.ecomondo.com
WARSAW INDUSTRY WEEK 2025 4-6 November Warsaw, Poland https://industryweek.pl/en/
PRS INDIA 2025 (Mumbai, India) 13-15 November www.prseventindia.com
PROPAK INDONESIA 2025 (Jakarta, Indonesia) 19-22 November www.propakindonesia.com
PLASTIC & RUBBER INDONESIA 2025 (Jakarta, Indonesia) 19-22 November www.plasticsandrubberindonesia.com
PLAST EURASIA 2025 (Istanbul, Turkey) 3-6 December www.plasteurasia.com
PLASTEX 2026 (Cairo, Egypt) 11-14 January www.plastexegypt.com
SWISS PLASTICS 2025 (Lucerne, Switzerland) 20-22 January www.swissplastics-expo.ch/de
PLAST EXPO 2026 (Warsaw, Poland) 3-5 February https://warsawplastexpo.com/en/
SAMUPLAST 2026 (Pordenone, Italy) 5-7 February www.samuexpo.com
PLAST INDIA 2026 (New Delhi, India) 5-10 February www.plastindia.org
SOLIDS 2026 (Parma, Italy) 11-12 February www.solids-parma.it
PLASTIC & RUBBER 2026 (Barcelona, Spain) 11-12 March www.plastics-rubber.es/en
PLAST ALGER 2026 (Alger, Algeria) 30- March-1 April www.plastalger.com
CHINAPLAS 2026 (Shanghai, China) 21-24 April www.chinaplasonline.com
PLASTICS & RUBBER THAILAND 2026 (Bangkok, Thailand) 13-16 May www.plasticsrubberthailand.com
PLASTPOL 2026 (Kielce, Poland) 19-22 May www.plastpol.com
EQUIPLAST 2026 (Barcelona, Spain) 2-5 June www.equiplast.com
PLAST 2026 (Milan, Italy) 9-12 June www.plastonline.org
PROPAK ASIA 2026 (Bangkok, Thailand)10-13 June https://propakasia.com/ppka/2026/en/index.asp
FAKUMA 2026 (Friedrichshafen, Germany) 12-16 October www.fakuma-messe.de
