• Breakthrough in Bluegum engineered timber project
• Celebrating enduring appeal of Australian timber
NOVEMBER | DECEMBER 2025
Volume 35 – Issue 6
Incorporating Australian and New Zealand Timberman Established 1977
Front Cover:
The interior of the Boot Factory in Sydney, whose condemned 19th‑century shell was reborn as a community innovation hub using engineered Australian hardwoods, has been crowned Australia’s best timber‑designed project for 2025 at this year’s Timber Design Awards.
Story page 6
Publisher and Chief Executive: Hartley Higgins
7 8 12
General Manager: Robyn Haworth
Editor: Bruce Mitchell b.mitchell@ryanmediapl.com.au
Big things are happening in the Green Triangle, and it’s all about the Bluegums.
The Splinters to Structures project seeks to use Bluegumpredominantly exported for pulp and paper manufacturing in Asia – and softwoods in the creation of high-value engineered wood products.
To date the project - the Hardwood Timber Manufacturing Hub Feasibility Study – has hit paydirt.
The project has successfully delivered high-strength Glue Laminated Timber (GLT) from plantation-grown Bluegum achieving a strength ratings comparable to steel.
The project is also looking at the viability of utilising Bluegum exclusively, or a Bluegum and softwood resource, in a hybrid Laminated Veneer Lumber (LVL) product, also for structural use.
If fully successful the project has the potential to create a fully integrated business model and investment case for a turnkey, multi-user advanced manufacturing facility—unlocking new regional investment and national capability.
It has the potential to be a game changer.
And so to the many contributors and industry organisations who are integral to this publication, plus the advertisers who have supported us to bring it to our readers, we thank you.
Our sales, editorial production and support team remain passionate about the industry and we look forward to serving our customers and readers next year.
Best wishes to all for a Merry and Safe Christmas followed by a Prosperous New Year.
Funding to fast-track plan to turn plantations into prefab housing
Australia could soon see a wave of prefabricated timber housing factories, with the Federal Government backing a new research project aimed at fast-tracking timber-led modern methods of construction (MMC) to ease the national housing shortfall.
Announced by Minister for Agriculture, Fisheries and Forestry
Julie Collins at the Forestry Australia conference in Adelaide, the project is one of 14 funded under the latest round of the Australian Forest and Wood Innovations (AFWI) program.
The Federal Government and Australia’s $28 billion forest products industry are backing the plan to turn plantation forest fibre into prefabricated timber housing, betting that a new IndustryEdge-led project, THE PRECINCT, can use modern methods of construction (MMC) to short-circuit its acute housing shortage.
Officially known as the “Advanced Manufacturing Innovation Strategy and Feasibility to Catalyse Large Scale Prefabricated Dwelling Adoption,” THE PRECINCT is a multi year, multi-phase feasibility project backed by Australian Forest & Wood Innovations.
Its aim is to scale engineered wood products, prefabricated dwellings and bio based co products so Australia keeps the value of its timber at home rather than shipping low value fibre offshore.
“Together [the new projects] represent an investment of $30 million, with more than $10 million from AFWI and over $20 million contributed by industry and partners,” Ms Collins said. “Collectively this research is strengthening Australia’s forestry future – growing the next generation
Australia could soon see a wave of new prefabricated timber housing factories, with the Federal Government backing research project aimed at fast-tracking timber-led modern methods of construction.
of researchers whilst delivering innovative solutions to boost productivity, sustainability and climate resilience across the sector.”
The projects span a wide range of priorities, including biosecurity, Indigenous-led timber recovery, and advanced manufacturing.
“They range from developing a national biosecurity program for giant pine scale, to an Indigenous-led cultural timber recovery project in the Northern Rivers, through to an advanced manufacturing precinct strategy to accelerate prefabricated timber housing,” Ms Collins said. The advanced manufacturing precinct strategy is expected to accelerate timber-based MMC at scale, positioning timber as a key solution to Australia’s housing crisis.
AFWI, established last year with a $100 million federal commitment co-matched by industry, is a cor-
nerstone of the government’s plan to grow the $28 billion forest and wood products sector. Hosted by the University of Tasmania, AFWI works with more than 20 research partners including the University of Melbourne and University of the Sunshine Coast.
“From house frames, to farm gates, to furniture in homes and offices, to the cardboard products we use every day, it’s clear that the forestry sector is at the heart of everything that we do,” Collins said. “The Albanese government is interested in growing plantations, modernising infrastructure, investing in research and development, tackling illegal timber at the port and upskilling the workforce.”
AFWI Executive Director Dr Joseph Lawrence said the new investments reflect national priorities and real-world impact.
“These projects bring together Australia’s leading researchers, industry partners and collaborators to solve real-world challenges – from forest health and biosecurity to housing, bioenergy and advanced manufacturing,” he said. ”
PAGE 10: BREAKTHROUGH IN BLUEGUM ENGINEERED TIMBER PROJECT
Construction slowdown sees Yarram mill closed
AKD, Australia’s largest softwood producer, has closed its Yarram sawmill in Gippsland citing challenging market conditions and the prolonged slowdown in housing construction across the country.
The sawmill, which employees 73, produced lower-grade fibre products for landscaping and pallet and packaging manufacture.
AKD CEO Shane Vicary said that following an organisational review, the company determined that the current market conditions and near term forecast demand alongside increasing operating costs, meant Yarram’s operations had become unsustainable.
“This has been an extremely difficult decision to arrive at – but a necessary one to take – when we consider all the external factors at play and prioritise what’s best for
AKD’s long-term future,” Mr Vicary said.
“To remain a sustainable and competitive Australian business in this sector, we are adapting to market conditions, simplifying our operations and strengthening the core business at our four major sawmilling sites – which continue to produce the full suite of structural softwood products.”
AKD, which employs 1000 people nationally, will consolidate production across its four larger sites in Colac, Caboolture, Tumut and Oberon. The closure of Yarram will not impact AKD’s ability to deliver products to its customers.
Affected employees at Yarram are being supported by an Employee Assistance Program and learning about redeployment options at other AKD sites.
Mr Vicary acknowledged the
impact that the sawmill closure will have on the local community of Yarram.
to working with local stakeholders in Gippsland to reduce the impact
“Having operated in regional communities for 70 years, the significance of our departure from Yarram is not lost on us. We understand how important our operations have been to the fabric of this region and we are committed
of the closure where reasonably possible.”
“The trouble is, the work won’t be in the town. If they accept those jobs, they’ll be leaving … they’ll be leaving with their families — and that’s not good for Yarram.”
The AKD mill in Yarram in eastern Victoria produced lower-grade fibre products for landscaping and pallet and packaging.
Former factory booted into timber building distinction
An historic boot factory, whose condemned 19th-century shell was reborn as a community innovation hub using engineered Australian hardwoods, has been crowned Australia’s best timber-designed project for 2025.
Originally built in 1892 and considered unfit for use when work began, the Boot Factory in Bondi Junction, constructed by Schiavello Constructions, retains its brick perimeter while its interior was rebuilt with a new glue-laminated hardwood frame.
The project’s exposed Victorian Ash columns, inverted floor system of beams and planks, and a roof of radial timber rafters converging on a central skylight create a daylight-filled interior that foregrounds timber’s warmth and structural capability.
Accepting the Grand Prix, Tomek Archer of Archer Office described the work as a labour of love and care. “We took the project on in 2018, and it was a relief to see it through last year,” he told a room of more than 150 architects, engineers and designers in Melbourne. “It was a really challenging process; timber is a material you have to grow into — perhaps like playing the piano. It’s very easy to stop, but very hard to become an expert.”
“Timber demands an appreciation of tolerances and the subtle perfections that make a building succeed. This project has extended the useful life of the Boot Factory — we hope for another 100 years. I’d like to thank Robert Nestik from TGA Engineers and our many early collaborators; getting clients, quantity surveyors, specialist engineers and contractors on board early was
fundamental, and because of that the timber installation ran very smoothly.”
The awards were judged by a panel drawn from architecture, engineering and design including Anthony Burke, professor of architecture at the University of Technology Sydney and presenter of Restoration Australia and Grand Designs Australia; James Fitzpatrick, founding principal of Fitzpatrick + Partners and advocate for carbon-conscious timber design; Meryl Hare, founding principal of Hare + Klein and a Fellow of the Design Institute of Australia; Nick Hewson, chartered structural engineer and timber specialist; and Rebecca Gilling, Co-CEO of Planet Ark and the night’s host.
Whilst the Boot Factory took the evening’s top prize, the awards recognised a broad cross-section of timber work across architecture, fit-outs, furniture and products. Hassell’s Tumbalong Green Sound Shell won the People’s
Structural Engineer: Partridge Fabricators: TGA Engineering, Cavanagh Corp, Builder: Schiavello Construction Photographer: Peter Bennetts Location: Bondi Junction, NSW
Choice award. Nebraska by Lara Maeseele won the Responsible Wood–supported Australian Certified Timber Award, and Hassell’s First Building — Bradfield took the Sustainability prize.
Other category winners included Lower Line House by Incidental Architecture for alterations and additions; Echo House by PARABOLICA for residential fit-out; the Consulate of Malay-
sia in Melbourne by Cheah Saw Architecture for commercial fit-out; the Australian War Memorial Spiral Staircase by Details by Ned for furniture and joinery; Northern Memorial Park Depot by Searle x Waldron Architecture for commercial building; and Alexander Symes Architect’s Cake House, which won the Kennedy’s Timbers-backed Recycled Timber award.
Shane Denvir from Partridge Engineers and Tomek Archer of Archer Office with Kevin Peachey, Head of Built Environment for Forest and Wood Products Australia. Picture: One Picture Photography
AND THE WINNERS ARE
Overall Winner – Boot Factory by Archer Office with Partridge
• People’s Choice – Tumbalong Green Sound Shell by Hassell
Excellence in Timber Applications:
• Residential Class 1 – New Building – Nebraska by Lara Maeseele
• Residential Class 1 – Alterations & Additions – Lower Line House by Incidental Architecture
• Fit Out - Residential – Echo House by PARABOLICA
• Fit Out – Commercial and Public – Consulate of Malaysia, Melbourne by Cheah Saw Architecture
• Furniture & Joinery – Australian War Memorial Spiral Staircase by Details by Ned
• Commercial Building – Northern Memorial Park Depot by Searle x Waldron Architecture
• Public Building – Boot Factory by Archer Office with Partridge Excellence in Timber Products:
• Sustainability – First Building - Bradfield by Hassell
• Australian Certified Timber – Nebraska by Lara Maeseele
• Recycled Timber – Cake House by Alexander Symes Architect
Aussie developer’s $600m plan to roll out CLT build to rent towers
Australia’s most ambitious build-to-rent developer, MODEL, is on the lookout to fund a growing pipeline of cross-laminated timber apartment towers in Sydney, Brisbane and Melbourne over the next 12 months.
That is according to Rory Hunter, MODEL’s CEO, who headlined this year’s Australia’s Timber Construct conference in Melbourne.
Addressing 200 architects, engineers, developers and timber professionals at the conference, Hunter said MODEL, now looking to raise $600 million from investors, is well-positioned to succeed where traditional or legacy developers have not.
“We’re designing for a very different future. Buildings must be more resilient, and timber is a key part of that,” Hunter said from the sidelines.
“As the energy transition and broader decarbonisation accelerate, assets that haven’t considered operational and embodied carbon from the start risk becoming stranded. Timber aligns with our values and mission, and it’s what the market will demand.”
Responding to questions from
Georgie Coutsodimitropoulos, NeXTimber by Timberlink’s Marketing and Brand Manager, Hunter said that combining timber and Passivhaus standards can
materially lift housing quality across Australia.
“Shockingly, the majority of Australian homes fall outside the World Health Organisation’s
MODEL CEO Rory Hunter.
Lori Manns and Gareth Connell from Cabots with Ivan Stocco from Intergrain.
NeXTimber by Timberlink’s Marketing and Brand Manager Georgie Coutsodimitropoulos talks to a conference delegate at Timber Construct 2025.
Bernhard Rasser and Stefan Gerber from Binderholz.
Jane Lindsay from Weihag Timber Construction and Sean Bull from XLam with Michael Scheenhouwer from Rothoblaas.
recommended temperature and humidity ranges, and the situation is worse in the rental sector,” he said.
“Around 80% of rental homes are either too cold and damp in winter or too hot in summer, creating real health risks for tenants.”
Armed with JLL research – commissioned by MODEL – Hunter argues that higher sustainability standards also deliver commercial upside.
MODEL, he said, is targeting 6-Star Green Star, 9-Star NatHERS and Passivhaus certification for its developments — a first for large-scale apartment complexes in Australia — which he said can command rental premiums of 5–10%, sustain occupancy near 98% and cut energy bills by thousands of dollars a year.
“MODEL’s sustainable premium “is projected to add roughly 400 basis points to base-case IRR over seven years, materially outperforming traditional build-to-rent benchmarks,” he said.
At the start of MODEL’s pipeline is the Johnston project in Abbotsford, Melbourne, a short stroll from Timber Construct’s 2025 venue.
Designed by Fraser & Partners, the development is billed as Melbourne’s tallest mass-timber residential tower and Australia’s first large-scale Passivhaus apartment complex. Hunter says Johnston will halve embodied carbon compared with a conventional build,
run on 100% renewable energy and deliver average utility savings of about $1,000 per tenant each year.
A former Harvard graduate who helped establish Cambodia’s first marine national park through his work with SoHo Partners and the Song Saa Foundation, Hunter says sustainability lowers financing costs and broadens investor interest.
“By aligning our projects with global ESG frameworks — including the UN Sustainable Development Goals, TCFD and EU Taxonomy — MODEL qualifies for Article 9 funds and sustainability-linked finance, which can shave basis points off the cost of debt,” he said.
Hunter’s keynote formed part of a joint session that also featured Chethiya Ratnakara, the Managing Director of Singapore-based Versobuild, who travelled to Melbourne (via Singapore and Paris) to showcase how big tech companies are now looking to use cross-laminated timber in combination with steel and concrete to build the next generation of data centres in Southeast Asia, whilst Dr Louise Wallis chaired a session, Innovation in Wood: High-Performance Timber Products for Modern Construction, which launched research that showed that stone wall – rock wall – could replace plasterboard in insultation in cross-laminated timber flooring and timber framed walls.
Spec Toolbox's Adam and Corey Jones.
Michael Scheenhouwer and Mark Heyman from Rothoblaas.
MODEL CEO Rory Hunter with NeXTimber by Timberlink’s Marketing and Brand Manager Georgie Coutsodimitropoulos and Chethiya Ratnakara, the Managing Director of Singapore-based Versobuild.
Breakthrough in Bluegum engineered timber project
Agroundbreaking national research project, backed by the Federal Government, has delivered a major manufacturing breakthrough, unlocking opportunities to create domestic value for hardwood plantation Bluegum timber, laying the foundations for a new regional engineered wood products (EWP) market.
The Splinters to Structures project, a three-year-long research and commercialisation initiative supported by the Agricultural Trade and Market Access Cooperation (ATMAC) program, delivered in partnership with the Green Triangle Forest Industries Hub (GTFIH) and Forest & Wood Products Australia (FWPA) has resulted in the delivery of a major feasibility study toward building new manufacturing capability in the Green Triangle region.
The project successfully delivered a high-strength Glue Laminated Timber (GLT) from plantation-grown Bluegum (Eucalyptus globulus) – achieving Australian-standard certification at GL18 and GL21 levels and above - strength ratings comparable to steel. The study also showcased the viability of utilising Bluegum exclusively, or a Bluegum and softwood (Pinus radiata) resource,
in a hybrid Laminated Veneer Lumber (LVL) product, also for structural use.
“This is a breakthrough moment for the Green Triangle’s forest industries, demonstrating the power of collaboration and innovation.
These new plantation-based prototypes are not only strong and sustainable, but they also provide a new domestic supply chain pathway, delivering new regional industry opportunities,” GTFIH chair Cam MacDonald said.
“With the closure of native hardwood harvesting in several states, the ability to produce certified, high-strength engineered timber from local plantation resources is essential for Australia’s construction needs.”
The multi-phase project involved converting over 180 plantation logs, grown in the Green Triangle, into engineered product prototypes. Extensive testing confirmed Bluegum sawn boards and peeled veneers exhibited exceptional structural performance, with high stiffness and load-bearing capacity ideal for use in internal framing, floor systems, and prefabricated applications.
Key research outcomes included:
• Australian-first certification of GL18+ GLT from 100% plantation grown Bluegum hardwood.
• Commercial viability proven with GLT real-world installations in homes and commercial buildings nationwide.
• Demonstrating the capability to produce a Bluegum or hybrid LVL EWP reducing reliance on imported high strength timber products.
• Foundation laid for a new regional manufacturing industry, with a Victorian Government–backed feasibility study to support a pathway for establishment of a Hardwood Timber Manufacturing Hub in the Glenelg Shire.
Australia currently imports more than half of its LVL and high-grade GLT requirements. The Splinters to Structures program not only demonstrated local capability but also proved the potential to build export-ready products for international markets like Japan, South Korea and Singapore.
FWPA CEO Andrew Leighton said the project was a powerful example of what’s possible when government and industry come together to invest in applied research, “delivering real-world impact”.
“By aligning national priorities with industry need, the project delivered not just a technical breakthrough, but a scalable pathway to strengthen Australia’s engineered wood manufacturing capability
The Member for Western Victoria Jacinta Ermacora, then-Minister for Jobs and Industry Natalie Hutchins, WTIBeam owners Jason and Edwina Vulcz and Green Triangle Forest Industries Hub CEO Tony Wright with the new GL18 product in August last year developed from the Hardwood Manufacturing Feasibility Study, co-funded with the State Government through the Portland Diversification Fund.
and support the transition to more sustainable construction materials produced locally in the Green Triangle”, Mr Leighton said.
The Splinters to Structures research was delivered by IndustryEdge, supported by project partners WTIBeams, Whiteheads Timber Sales, Australian Bluegum Plantations, OneFortyOne, Timber Training Creswick and the Queensland Government Department of Primary Industries Salisbury Research Facility.
New partnership to champion Western Australian timber
WoodSolutions and Timber Insight have joined forces to deliver a comprehensive program over the next 18 months, aimed at growing timber knowledge and supporting Western Australia’s rapidly expanding housing sector.
The initiative will bring industry professionals together through a mix of seminars, design tours, and casual meet-ups, providing opportunities to share insights, foster collaboration, and showcase timber’s potential - from sustainably managed forests to engineered products and finished homes.
WoodSolutions is committing significant resources to strengthen WA’s timber industry by developing skills, increasing capability
and accelerating the adoption of timber solutions.
With a focus on sustainability, innovation, and local industry development, the partnership demonstrates how timber can contribute to meeting the state’s housing needs while supporting both the economy and the environment.
“Timber is a vital resource for the future of Western Australia’s housing,” said Kevin Peachey, Head of Built Environment Programs at FWPA.
“Through this partnership with Timber Insight, we are equipping
the industry with practical knowledge, inspiration, and collaboration opportunities, ensuring timber continues to play a leading role in the homes and communities of tomorrow.”
The program will highlight WA’s forestry and timber production capabilities, including innovations in engineered wood, prefabrication, and sustainable building systems. By showcasing local expertise and resources, WoodSolutions and Timber Insight aim to position Western Australia as a hub for timber innovation and sustainable housing solutions.
Be part of Australia’s timber future. Subscribe for event updates, insights, and opportunities at woodsolutions.com.au
New platform for building and design professionals
WoodSolutions has launched a new Continuing Professional Development (CPD) platform, giving building and design professionals flexible, on-demand access to industry-accredited timber education.
The platform is designed to help architects, engineers, builders, and other industry practitioners grow their timber knowledge while conveniently meeting CPD requirements.
The WoodSolutions CPD Platform allows professionals to study webinars at their own pace, complete a short learning activity, and download their CPD certificate.
At just $25 per certificate, it’s an affordable, self-paced option for
busy professionals who may not be able to attend scheduled live webinars.
“Continuing professional development is essential for keeping skills up to date and supporting innovation in the built environment,” said Kevin Peachey, Head of Built Environment Programs at FWPA.
“Our new CPD Platform ensures professionals can access trusted, evidence-based timber education when it suits them, helping them stay at the forefront of sustainable design and construction practices.”
The platform features a wide range of content on timber design, construction techniques, and innovative building solutions.
Developed by WoodSolutions,
Arnel completes final term
Forest & Wood Products Australia’s deputy chairman Professor Tony Arnel has completed his final term after serving on the FWPA Board since October 2016.
For more than nine years, Tony has brought deep expertise in sustainable construction, policy, and industry transformation.
As both a leader and a guide, his governance and insight have helped steer FWPA’s work to strengthen codes and standards, advance Australia’s mass-timber capability, and improve public understanding of timber’s climate credentials.
an independent, not-forprofit provider of timber education and resources, and resourced by Forest & Wood Products Australia Ltd (FWPA), each module delivers trusted, evidence-based learning. The on-demand format makes it easy for professionals to build their timber knowledge and apply it directly to real-world projects. Simple, three-step process:
1. Watch a webinar.
2. Complete a short learning activity.
3. Get your CPD certificate. For more information and to explore the WoodSolutions CPD Platform, visit www.woodsolutionswebinars. com.au
Tony is widely regarded as a pioneer in sustainable architecture and the built environment. He is a founding director and former Chair of the Green Building Council of Australia (2007–2012) and a former Chair of the World Green Building Council (2008–2011). His distinguished career has included senior roles such as Victorian Building Commissioner and Plumbing Industry Commissioner, and Global Director of Sustainability at Norman, Disney & Young. He is currently a professor at Deakin University.
FWPA Chair Craig Taylor said Tony’s contribution has been significant.
“Over the last nine years Tony has shared his knowledge and perspective with care and clarity. He is committed to sustainability and carried that commitment to the FWPA Board table, and his governance and financial skills provided stability and guidance to the board and the company,” Mr Taylor said.
Devonport Road: NZ’s largest mass timber office building
The newly completed 90 Devonport Road in Tauranga stands as New Zealand’s largest mass timber office building, housing approximately 1000 Tauranga City Council staff under one roof.
Techlam is proud to have played an important role in this stunning eight-story structure that achieved 6 Green Star design accreditation and reduced its all-of-life carbon footprint by more than 60% compared to conventional structures.
Techlam supplied over 58m³ of glulam products, with the standout feature being the 600mm x 600mm exterior structural glulam columns. These columns, of varying lengths with the longest reaching 7.8 metres, form a key visual and structural element of the building’s design.
“Glulam is truly a premium product, especially well-suited for columns and beams. It’s excellent for external applications and offers significant visual appeal,” noted Edward Chambers from LT McGuinness, the project’s main contractor. “Among high-tech mass timber products, glulam stands out as the premium choice.”
The exposed glulam columns provide structural integrity while contributing to the building’s biophilic design. This design aligns with Te Papa principles developed by tangata whenua, featuring mana whenua artistic expressions from Te Kahui Tōī, including tuneable facade lighting reflecting Mauao (Mt Maunganui) and 11 metre facade art panels.
From the project’s earliest stages, Techlam was deeply involved in the process, working with the design team Warren and Mahoney architects, Dunning Thornton Consultants, Beca engineers, and
Pictures; Warren and Mahoney
timber suppliers such as Red Stag and Nelson Pine.
“Techlam was truly at the forefront with their skillset,” explained Chambers. “They brought everyone together. We all looked at the model, and it was important for everyone to agree. Techlam’s advanced ability to pull up 3D images meant that everyone could easily understand the elements.”
This collaborative approach enabled early clash detection and ensured seamless assembly sequencing, contributing to the project’s successful completion on time and within budget.
The precision manufacturing of Techlam’s glulam elements enabled efficient prefabricated assembly rather than traditional on-site construction.
“The precision of Techlam’s glulam elements enabled us to move towards manufacture and assembly, rather than manufacturing on site,” Chambers said.
NZ’s record-breaking timber hangar open for business
The Hyne Group has congratulated Air New Zealand and the project team upon official completion and opening of the much-anticipated Air New Zealand Hangar 4 at Auckland Airport.
Being the Southern Hemisphere’s largest spanning timber arch, the Hangar is a monumental feat and the result of meticulous planning, coordination and execution for which the project team can celebrate.
Hangar 4 is a world-first in mass timber aviation infrastructure, showcasing how precision engineering and collaborative problem-solving can overcome the challenges of scale and complexity. XLAM’s solutions ensured that all 7,141 individual timber components could be prefabricated, transported, and installed safely and accurately. Each truss used 12,500 screws, totalling 250,000 across the project, reflecting the precision and quality control required for such a landmark structure.
The Design for Manufacture and Assembly (DfMA) approach, combined with close collaboration with Engineers, Dunning Thornton, allowed every connection, hinge, and purlin to fit perfectly on-site. Hinge connectors at the base of the trusses enabled them to twist and move during lifting, improving safety by preventing uncontrolled swinging in high winds.
The heart of Hangar 4 is the soaring arched truss system. Each truss combines LVL top and bottom chords with XLAM’s CLT webs. Given the immense size of each arching truss, they were designed as 5 preassembled pieces, which are assembled on site.
During the development of these huge trusses, XLAM overcame
complex detailing challenges. The application of 700mm-long fixings and CNC-routed jigs offered perfect truss geometry. The XLAM manufactured jigs sculpted the top and bottom cords of each truss to create precise forms. CLT was deployed throughout each purlin structure for maximum strength and reduced weight. Custom connections were then developed for improved on-site assembly safety.
All 7,141 components were pre-assembled into the five sections that made up each truss and coated at XLAM’s Auckland facility with the Cutek CD-50 wood stabilising coating system to protect against moisture during construction, ensuring there was no impact to tolerances, durability and appearance.The five pre-assembled sections that make up a single truss helped to overcome transport challenges. Specialist trailers used for the transport of wind turbines were employed to move longest components over 860km and across multiple ports.
XLAM’s oversight of design, supply, logistics, and assembly ensured the massive structure could be safely lifted, connected, and aligned on site with precision.
“I am immensely proud of all stakeholders involved with this project. The structure stands as a testament to innovative, creative thinking and exemplifies the versatility of wood as a construction material,” Chair of the Hyne Group and James Jones & Sons Group Tom Bruce-Jones said.
“By embracing timber as a core material, we are not only delivering architectural excellence but championing sustainable construction practices.”
XLAM’s General Manager, Keith Knox said XLAM was a proud supplier as part of the full DfMA approach.
“The DfMA approach enabled us to adopt a highly structured, early-manufacture and pre-assembly process to ensure the project met the numerous programme constraints—both onsite and across the wider supply chain and logistics.
“With the XLAM proposed arch design, close collaboration with
project partners was essential to successfully deliver this impressive, world-first including our engagement of structural engineers, Dunning Thornton.
“To prove the concept, we built a full-scale prototype purlin section, allowing the team to see the precision and scale firsthand, providing confidence that the design could be realised safely and efficiently.”
IN BRIEF
Client: Air New Zealand
Architect Firm: Studio Pacific Architecture
Lead Architect: Patrick Thompson
Engineering Firm:
Lead Engineer: Alistair Cattanach
Timber Engineer: Dunning Thornton
Construction Firm: Jimmy Corrick
Head Contractor: NZ Strong
Air New Zealand Hangar 4 at Auckland Airport features the Southern Hemisphere’s largest spanning timber arch.
Auckland Airport’s Hangar 4 during construction.
Celebrating the enduring appeal of Australian timber
There’s a growing appreciation for materials that feel authentic, perform under pressure, and align with the values of modern design and construction. Australian-made timber is one of those materials.
Designers and builders across the country are turning to locally manufactured timber products not just for their strength and durability, but for their unmistakable warmth, natural beauty, and the assurance that comes with knowing exactly where - and how the material has been sourced and processed.
Timber is inherently organic. It brings a living, breathing element into the built environment, subtle grain variations, natural warmth, and a tactile quality that
Melbourne’s Narrm Ngarrgu Library and Family Services.
The Koorie Heritage Trust.
can’t always be replicated by man-made alternatives.
Whether used in structural framing, cladding, flooring, or cabinetry, Australian timber connects a space to nature. For residential builds, it adds texture and personality to interiors, softens the lines of contemporary architecture, and creates welcoming outdoor environments that age beautifully over time.
For commercial projects, it offers a sensory counterbalance hard materials such as steel, concrete, and glass, helping to humanise large spaces and create a sense of calm and connection.
Australian timber species like Blackbutt, Spotted Gum and Hoop Pine are prized not only for their aesthetic qualities but for their strength, density and suitability to the local climate.
These timbers have evolved to thrive in Australia’s tough and varied conditions and when processed locally, that natural durability is carefully preserved through responsible milling and manufacturing. Builders and designers know what to expect from Australian timber: consistent quality, structural reliability, and minimal waste.
“One of the reasons Australian timber continues to be such a trusted choice is because the industry here holds itself to incredibly high standards,” says Stuart McGonagle, Sales & Marketing Manager at Big River Group.
“From sustainable sourcing to precision processing, we offer a material that not only looks good but performs in real-world condi-
tions on every kind of project.”
There’s a deep value in using a product where the full journey is known - from forest to final application.
Australian-grown and manufactured timber gives architects and builders that traceability.
It’s grown in sustainably managed plantations or native forests, processed under strict quality controls, and supported by a supply chain that understands the expectations of local projects.
That transparency builds trust and confidence.
In both residential and commercial sectors, sustainability is becoming less of a nice-to-have and more of a non-negotiable.
Timber is one of the few renewable construction materials, and when sourced responsibly, it
offers a significantly lower carbon footprint compared to imported or man-made alternatives.
Using Australian-made timber reduces transport emissions, supports forest regeneration efforts, and encourages better long-term land stewardship.
What’s also clear is that Australian-made timber isn’t limited to one style or one type of build. It’s as effective in a sleek, modern home as it is in a commercial or public space designed for community connection.
You’ll find it lining ceilings in high-end residential projects, adding warmth and depth to cultural landmarks like Melbourne’s Narrm Ngarrgu Library and Family Services or the Koorie Heritage Trust, and bringing a natural rhythm and calm to civic buildings such as the
Berninneit Cultural and Community Centre on Phillip Island.
“It’s always rewarding to see how local timber can bring such different types of spaces to life, whether it’s a public space like a library, a gallery or a private residential home,” says McGonagle.
“That’s the beauty of Australian timber, its ability to connect people to place, while delivering on both performance and design intent.”
In the end, it’s not just about what timber looks like, it’s about how it feels to live with, how it performs over time, and what it represents.
Australian-made timber brings with it the story of the landscape, the integrity of local craftsmanship, and a quiet kind of strength that underpins great design and great building.
The Berninneit Cultural and Community Centre on Phillip Island.
Glulam propels sustainable building at aerospace centre
With New Zealand’s government setting an ambitious goal to double the combined space and advanced aviation sectors –currently valued at near $3 billion – by 2030, the recently opened Tāwhaki National Aerospace Centre near Christchurch has solidified Aotearoa’s position in the global aerospace industry.
The Centre is in position to become a vital link connecting regulatory bodies, innovators and key industry stakeholders while fostering a safe and sustainable aerospace ecosystem.
Techlam played a pivotal role in delivering the Centre’s stateof-the-art aircraft hangar – an essential component of the new infrastructure designed to propel New Zealand’s future aerospace endeavours.
Techlam collaborated closely with Tuatara Structures, PTL Structural & Fire and other key partners during the hangar’s construction.
Techlam’s contribution centered on providing prefabricated glulam portal frames and bespoke hardware for the 600m² facility. The CNC-machined portal beams – 15 metres each – create an expansive 30-metre clear span interior that provides unobstructed space for aircraft storage and operational activities.
The selection of glulam timber for the hangar structure was a deliberate choice, driven by its inherent advantages in performance, aesthetics and sustainability. Jordan Frizzell, Founder and Managing Director of Tuatara Structures, highlighted these considerations: “Glulam was selected for its superior environmental performance, aesthetic appeal and
structural adaptability. It provided a warm, natural finish suitable for a high-profile aviation facility and aligned with the project’s sustainability objectives.”
The decision to utilise engineered timber was further influenced by the site’s environmental zoning and a clear desire to showcase sustainable building technology. Techlam glulam’s capacity for long spans proved particularly advantageous in meeting the hangar’s need for unobstructed internal space.
“Structurally, glulam performed comparably to steel in terms of load-bearing capacity,” Frizzell said. He also noted glulam’s predictable charring rates in fire, making it a competitive choice for the hangar’s structural framework. Beyond its structural integrity, glulam’s environmental credentials were a primary driver. The use of glulam resulted in a substantial reduction in embodied carbon. “Using glulam led to an estimated embodied carbon reduction of up to 80% compared to a steel structure,” Frizzell explained.
“Timber also sequesters carbon, further enhancing its environmental profile.” This aligns with global movements towards low-carbon construction, positioning the Tāwhaki National Aerospace Centre’s aircraft hangar as a model for sustainable infrastructure within the aerospace sector.
Efficiency in construction was also a significant benefit realised through the prefabrication capabilities employed by Techlam.
“Components arrived pre-cut, pre-finished, and ready for assembly. This reduced waste and ensured tight tolerances,” Frizzell said. This precision manufacturing
streamlines on-site assembly, contributing to project quality and programme adherence.
The project has drawn positive feedback from across the industry.
“Feedback has been overwhelmingly positive. Clients appreciated the sustainable credentials, while engineers highlighted the successful integration of structure and architecture. Contractors praised the streamlined on-site process,” Frizzell said.
Reflecting on the broader implications, Frizzell strongly advocates for the continued application of engineered timber: “Engineered timber is highly recommended for large-span applications, particularly where aesthetics and sustainability are priorities. It’s a viable, competitive alternative to
steel when managed appropriately.”
The Tāwhaki National Aerospace Centre’s aircraft hangar project is a great example of what makes glulam such an attractive building material: it matches steel’s structural performance while delivering significant environmental benefits, it offers design flexibility for large spans, and it provides the warm and natural aesthetics that many projects now require.
As the construction industry increasingly prioritises sustainability alongside performance, glulam’s combination of low embodied carbon, carbon sequestration and manufacturing efficiency make it the ideal material that can meet both current needs and future environmental goals.
The interior of the Tāwhaki National Aerospace Centre near Christchurch and, during construction.
Accoya, the world’s leading high-performance wood, made by Accsys, has introduced ‘The Decking Collection,’ a luxury real-wood decking collection and a major milestone in outdoor living innovation.
For years, Accoya wood has been the go-to choice for architects, builders, and designers seeking unmatched durability and beauty in decking.
Now, for the first time, Accoya is partnering with distributor Britton Timbers to bring that excellence directly to the East Coast of Australia market with a curated collection designed to elevate outdoor spaces everywhere.
Backed by its proprietary acetylation technology, this real wood delivers exceptional resistance to swelling, warping, splintering, and decay.
This makes it the ideal material for premium, low-maintenance outdoor spaces. FSC® certified and 100% recyclable, Accoya is engineered to withstand Australia’s diverse climates, from tropical coasts to dry inland regions and alpine environments.
The Decking Collection brings all the benefits of Accoya to homeowners and professionals alike. Launched in response to rising demand, it reflects the growing recognition of Accoya decking for its proven performance and premium aesthetic.
“This new collection elevates outdoor living with beautiful real wood that truly lasts,” said Jim Flickinger, Group Marketing Director for Accsys.
“We’re proud to introduce it to the East of Coast of Australia, where style, sustainability, and performance are equally valued. With Accoya, customers no longer
have to choose between beauty and durability.”
“Whether it’s a contemporary rooftop terrace in Sydney, a coastal deck in Queensland, or a mountain retreat in the Snowy Mountains, ‘The Decking Collection by Accoya’ is designed as the premium solution for architects, builders, and homeowners across Australia,” added Jim.
The Decking Collection will be available as 21 x 145mm in 2.4, 3.6, 4.2, 4.8 and 5.4m lengths with two finish options: Natural and Slate Grey, both designed to impress:
• Natural: Timeless, warm, and authentic. This type develops a natural patina over time or can be coated to match a custom colour scheme.
• Slate Grey: Representing a breakthrough in wood innovation, engineered with Accsys’ patented corethrough colouring technology, these boards feature a deep, lasting colour that
won’t fade, flake, or require surface treatments. This unmatched feature combines aesthetic excellence with true low-maintenance performance.
AVAILABILITY
The Decking Collection is now available on the East Coast of Australia through distributor, Britton Timbers. Customers can explore the collection and find stockist information on our website at http://www.accoyawooddecking.com.
Why builders, architects and homeowners will choose ‘The
Decking Collection by Accoya’:
• 100% real wood – No imitations
• Low maintenance – Easy to clean, naturally resistant to rot, fungi, and termites
• 50-Year transferable warranty – Including coverage for residential use
• Sustainable – Made from certified sustainable wood sources
• Comfortable & safe –Smooth underfoot
• Architectural appeal – Each board features a unique natural grain pattern, like a fingerprint
The 400-metre Noosa boardwalk made from Accoya decking through Britton Timbers.
Strengthening industry’s structural backbone
The timber frame and truss manufacturing sector is the structural backbone of Australia’s housing industry, and over the next three years FTMA Australia is focused on strengthening that backbone through practical action, stronger advocacy and continued commitment to our members.
With the release of the FTMA 3-Year Operational Plan 2026–2028, we are setting out a clear roadmap that reflects the needs of our sector today and the opportunities that lie ahead.
This plan has not been written in isolation. It’s the result of months of discussions with FTMA’s Board, conversations with Principal, Strategic and Supporting Partners, and via discussions with members across the country. It reflects what our industry wants from its association: leadership, direction, advocacy, and practical support. Most importantly, it reflects where our sector is heading, and the role FTMA must play in helping manufacturers adapt, innovate and grow. The 3-Year Plan is designed to deliver on the six Strategic Pillars of the FTMA Strategic Plan 2023–27. These pillars guide everything we do: promoting the environmental benefits of timber offsite fabrication; enhancing the profile and capability of frame and truss manufacturers; advocating for members; providing trusted operational support; facilitating education and training; and ensuring sustainable governance of the Association itself. The new operational plan takes each of these pillars and turns them into real, achievable actions.
SAFETY: ALWAYS THE FIRST PRIORITY
One of the clearest themes that emerged through member consultation was the ongoing need for safety support. FTMA’s Frame & Truss National Safety Council continues to build strong relation-
ships with state safety authorities and will lead efforts to drive safer
KERSTEN GENTLE
Executive Officer
FTMA Australia
timber frame and truss manufacturing is properly recognised as a critical part of the offsite construction supply chain. The Association will develop new marketing materials for members and maintain a strong focus on governance, financial sustainability and organisational resilience.
workplaces across the sector. Over the next three years FTMA will hold four Safety Council meetings annually, deliver four national Toolbox Meetings, and release standardised JSAs, SWMS and other templates designed specifically for timber frame and truss operations. A dedicated Safety Portal is also being developed for the Members Only section of the website and FTMA app. This will give members quick access to essential materials, making it easier to embed safety into every part of their business. We know that safety is not just compliance – it builds reputation, lowers risk and supports long-term sustainability. For a sector that forms the structural backbone of housing, nothing is more important.
BUILDING BETTER BUSINESSES
At the heart of this plan is a commitment to helping frame and truss manufacturers strengthen their businesses. Over the next three years, FTMA will deliver business coaching seminars on leadership, operations, financial management, strategy and workforce development. The FTMA HR Portal will continue to provide award updates, wage rates and policy templates, while regular HR/WHS webinars will keep members informed about key legislative changes. FTMA will also continue advocating for an elemental approach to Modern Methods of Construction, ensuring
A key part of this resilience is ensuring FTMA can continue delivering outstanding service and leadership regardless of changes in market conditions or personnel. Over the next three years, FTMA will continue building internal capability, so the association remains strong, stable and ready for the future.
RESEARCH, STANDARDS AND TECHNICAL DEVELOPMENT
Innovation is essential for the long-term growth of our sector. FTMA’s involvement in AFWI projects and partnerships with organisations such as Wood Products Victoria will continue to drive technical advancement in prefabricated lightweight timber construction. FTMA’s first Research Associate, Rhianna Robinson, has just been appointed to support these projects, while the Alastair Woodard Capacity Building Internship will be introduced at the end of 2026, helping to develop the next generation of industry experts.
FTMA also remains committed to national standards work. With representation on three Australian Standards Committees, we will ensure the voice of frame and truss manufacturers continues to be heard at every table where decisions affecting our sector are being made.
LOOKING AHEAD
The timber frame and truss manufacturing sector is the structural backbone of Australia’s housing industry, and FTMA is proud to stand with our members as we
work to strengthen markets, improve safety, grow capability and build a more sustainable future. With your support and engagement, the next three years will see FTMA continue to grow our impact, expand our services and champion the industry we know is essential to Australia’s housing future.
If you want further information on our 3-Year Plan or on becoming a member, please contact me at kersten@ftma.com.au
Otherwise, have a wonderful Christmas, and safe New Year with family and friends.
Voluntary small business Wage Compliance Code
This Code is for small business employers who have less than 15 employees. It is not for larger businesses, independent contractors, or hirers of regulated workers.
What is the Code?
The Code is a legislative instrument created under the Fair Work Act. Its purpose is to help small business employers avoid criminal prosecution if they didn’t intentionally underpay their workers. The Fair Work Ombudsman (FWO) can’t refer a small business for criminal prosecution under the criminal offence if they can satisfy the FWO that they have complied with the Code.
TTIA has previously informed TTIA Members that from 1 January 2025 an employer intentionally underpaying an employee can be
Brian Beecroft CEO, TTIA
subject to criminal prosecution.
This may include:
• not paying sufficient wages, including penalty rates, overtime rates and allowances (or not paying them at all)
• not paying amounts required by the applicable award or enterprise agreement
• not paying other entitlements, for example superannuation for some employees.
If a person is convicted of a criminal offence, a court may impose a maximum of 10 years in prison for an individual. They can also impose significant penalties for the individual or a company, or both.
Maximum penalties for a company:
If the court can determine the underpayment amount, the maximum penalty will be the greater of:
• 3 times the underpayment amount
• $8,250,000.
If the court can’t determine the underpayment amount, the maximum penalty is $8,250,000.
Maximum penalties for an individual:
If a court can determine the underpayment amount, the maximum penalty will be the greater of:
• 3 times the underpayment amount
• $1,650,000.
If a court can’t determine the underpayment amount, the maximum penalty is $1,650,000.
The criminal offence does not apply for underpayments that happen because of a genuine mistake. A copy of the Code can be obtained from TTIA at ttia@ttia.asn.au
CHRISTMAS GREETINGS
On behalf of myself and the staff at the TTIA, best wishes for a safe and happy holiday from us all to Members and readers of this industry publication. We look forward to being of service to you in 2026.
Major timber veneer theme in RACV resort
The RACV’s hotel resort at Victoria’s Torquay beach, gateway to the Great Ocean Road, makes extensive use of wood products in flooring, wall linings and external cladding. According to designers Wood Marsh Architecture, the varied use of timber in the project was informed by the coastal location.
A major contributor to the seaside theme was the use of natural wood veneer indoors, while tongue and groove engineered timber flooring in the day spa and exercise rooms, and timber cladding outdoors, helped the project to blend with the undulating landscape.
The timber veneer selected for the resort was sliced American white oak. According to an industry expert, American white oak has a relatively even grain pattern and a uniform light colour. The uniqueness of each log means
PETER LLEWELLYN Technical representative, Timber Veneer Association of Australia
that every project has its own special appeal, yet at the same time the forests where the veneer comes from are being sustainably regrown to give a continuing supply in perpetuity.
American oak veneer was used in the resort in both a natural finish and a black/walnut stained finish.
The architects considered that the lighter, naturally finished veneer “would provide a more tactile, human-scale response to the coastal setting, pairing well with the more robust external cladding”.
The darker stained veneer in the hotel rooms was designed to offer a contrast, serving as a “sophisticated backdrop to the expansive views over Torquay and Jan Juc beaches”, as the Wood Marsh spokesperson put it.
American oak crown cut and quarter cut timber veneer imports have grown in recent times, to the extent that they are now reported to be the highest volume veneer species imported into Australia. The texture, colour and consistency of American oak explains its popularity with architects for contemporary wall linings, furniture and joinery and accounts for its selection in the RACV hotel resort.
The interior of the RACV’s hotel resort at Victoria’s Torquay beach.
WOODWORKING EQUIPMENT
AUTO STACKERS VACUUM LIFTERS
The Stacker is the perfect solution to continuously stack timber into packs all day long without any supervision. This machine is ideally suited to any moulding, finger jointing or docking line and will improve productivity and safety. The automated Stacker is a robust, reliable, economical and user friendly solution to stacking timber.
The Vacuum Lifter can be used to unload and load timber one piece, or a layer, at a time. When unloading a fillet sweeper can be incorporated to automatically clear the fillets in between the layers. The vacuum lifter is an extremely versatile piece of equipment that is a must for any high speed, heavy lifting, long piece, or repetitive applications.
