Wire electrical discharge machining is extensively used in machining of conductive materials. The WEDM process has
the ability to machine complex shapes and hard electrically conductive metal components precisely. The main goal of wire
electrical discharge machine manufacturers and users are to achieve a better stability and high productivity of the process with
desired accuracy and minimum surface damage.The main objectives of the present research are to experimentally study the
effect of various process parameters like pulse on time, pulse off time, wire feed, and wire tension on the performance measures
like material removal rate, surface roughness and wire wear ratio. WEDM is a widely recognized unconventional material
cutting process used to manufacture components with complex shapes and profiles of hard materials. In this paper we are
presenting the development of WEDEM process using various pre define parameters using Taguchi method.