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TTI VAS Line Card (english)

Page 1

Value Added Services TTI, Inc., – A Berkshire Hathaway Company


The Specialist in Electronics Component Distribution Founded in 1971, TTI has steadily grown to become a world leading specialist distributor of electronic components. The company was founded on the premise that passive component purchasing could be made more efficient by offering product specialization, customer-driven service and proprietary supply chain solutions.

Why TTI? •Technical Experts TTI’s European team of field-based Sales Engineers and local Product and Technical Specialists are here to support you; from understanding component trends, sustainable sourceability and new product roadmaps, to in depth technical support for your design from our technical engineering experts. •Value Added Services Connector assembly is one of the most important value-added services at TTI, Inc. – Europe. We are specialized in distributing manufacturer controlled and certified connectors and interconnect solutions from globally leading suppliers. Thanks to a large inventory level of connector components, TTI, Inc. – Europe can serve any market requirements.

•Global Distribution Centers Our European headquarters is located just outside of Munich, Germany in Maisach-Gernlinden. In total, we have 45.000m² of dedicated warehouse space and local sales and technical support in over 40 locations across Europe. TTI has more than 195.000m² of automated warehousing in North America, Europe and Asia. All are linked into a global warehouse management system that provides superior customer service and overall business efficiencies. Wherever you are in the world, TTI can support you. Year after year, customers rate our inventory availability, on-time delivery and accuracy among the very best in the industry – contact us today to find out what a true specialist has to offer. •Quality and Reliability TTI’s global warehouses are all ISO-registered and have received certification to the ISO 9001 and ISO 14001 Standards. TTI Europe is also certified to EN9120/EN9100, IECQ-CECC and ISO/IEC 27001 Standards. Additionally, our European sales branches are ISO 9001 certified. TTI has one global documentation system that ensures that every TTI branch and warehouse in the world follows the same processes.


80+

Suppliers

45.000 m2

Warehousing Space

One of the largest Autostore systems in Europe

24/7

Available to Order Online

40

Sales Locations

www.ttieurope.com


Your Specialist for Value Added Services Assembly Flowchart Component Picking

We are a specialist distributor that provides you with supply chain solutions: from the start of your design to prototyping up to serial production; for small up to large quantities.

Designation Stamping

TTI Europe’s connector assembly lines are officially authorized by our suppliers. With the capacity of building more than over hundred thousand different variants of connectors and an outstanding stock level of components, we can ensure short lead times with a 24-hour turnaround, orders without any MOQ, ship to your forecast requirements or simply hold buffer/safety stock to meet your procurement needs. We assemble the following product series:

– – – – – – – – – – – – – – – –

MIL-DTL-38999 Series I LJT HE308 RNJ MIL-DTL-38999 Series III VG95319-1016 VG95319-1011 TV VG95234 VG95328 PT 451 HE301 VG96912 SJT 97-Series (AS50151)

– – – – – – – – – – –

VG95234 CA-Bayonet CA-COM CA CGL FRCIR CIR VG95328 KPSE KPT KPTC and dust caps for series CA-B, CA-COM – KPxx – MKJ – plus customer specials (CS)

Gasket Assembly – – – – – – – – – – – –

MIL-DTL-38999 Series I 8LT, HE308 MIL-DTL-38999 Series III VG95319-1016 EN3645 8D VGE1 VG96912 8ST VG95328 851

To support your requirements, we offer: • None RoHs/REACH compliant plating: Olive drab cadmium • RoHs/REACH compliant platings: tin zinc (J), zinc nickel blue; electroless nickel; zinc cobalt black or green, black zinc nickel plating, epoxyurethanic vanish, stainless steel and marine bronze

Insert Assembly

Compounding

• Signal (crimp & solder), power, coaxial and PCB (including stand-off) contacts • Adapters and boots • Backshells and accessories • Tools • Cable management components Other services include: • Barcode labeling • Documentation and traceability • ESD packaging • International shipping and documentation • Technical Support

4 TTI, Inc. Value Added Services

Dust Cap Assembly


Supplier List 3M Amphenol APTIV DCS

Glenair Hellermann Tyton ITT Cannon Veam Molex Nexans Panduit Radiall Rosenberger Smiths Interconnect Hypertac

Souriau-Subank by Eaton TE Connectivity

Associated Products Transition & Tubing

Marker Sleeve & Ident

Shielding

Tape Molded Parts & Adaptors

Connector

Dust Caps

Backshell

Devices Wire & Cable

Adhesive Cable Ties & Clamps

www.ttieurope.com

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TE Connectivity

Souriau-Subank by Eaton

Smiths Interconnect

Radiall

Panduit

Nexans

Molex

ITT Cannon

HellermannTyton

Aptiv

3M

Value Added Services Capabilities

Amphenol

Your Specialist for Value Added Services

Qualified Connector Assembly Mil-Spec Circular Connectors

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Commercial Series Circular Connectors

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Mil-Spec Rectangular Connectors

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Commercial Series Rectangular Connectors

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Industrial Connectors

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Value Added Services Cable & Wire, Cutting & Respooling ■

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Heatshrink Tubing, Cutting

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Aptiv

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Heat Shrink Moulded Parts

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■ HellermannTyton

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Glenair

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Amphenol

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Cable Management – Ties, Splices & Terminators

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Backshells & Adapters

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Associated products with MIL qualification

Heat Shrink Moulded Parts

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Labels, Cable Markers & Printers

6 TTI, Inc. Value Added Services

■

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Solderless Terminals – insulated/non-insulated

Protective Caps

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3M

Protective Caps Tools

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Molex

Labels, Cable Markers & Printers

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Solderless Terminals – insulated/non-insulated

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TE Connectivity

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Souriau-Sunbank

Backshells & Adapters

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Smiths Interconnect

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ITT Cannon

Cable Management – Ties, Splices & Terminators

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Molex

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Associated products

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TE Connectivity

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Souriau-Sunbank

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Panduit

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ITT Cannon

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HellermannTyton

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Glenair

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Amphenol

Customized Connector Kitting

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3M

Contact Cutting, Terminals & Contacts

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Smiths Interconnect

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Panduit

Pin Header, Cutting

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Your Specialist for Value Added Services Heat Shrink Tube Cutting Heat shrink tubing – TTI offers a cutting service. Minimum cut length = 10mm Maximum cut width = 150mm These cost effective solutions can remove many customer challenges: • Different lengths within one batch cut • Potential splitting of the cut edge • Cuts uneven or not 90° • Build up of scrap material & redundant inventory • Quality control

Heat Shrink Tube Cutting

Heat Shrink Tube Cutting

Cable Cutting & Respooling

Cable Cutting & Respooling

Contact Cutting

Contact Cutting

Kitting

Kitting

Kitting

Kitting

Cable Cutting & Respooling Cable & Wire – “A cut above the rest”. TTI offers cutting and respooling services for ranges of cable and wire, all of which can be tailored to your specific requirements. Minimum cut length = 1m Maximum cut diameter = 40mm These cost-effective solutions save you: • Continuous lengths, can cause significant redundant inventory and increase storage requirements • Reel sizes, physical size and weight can cause storage and handling issues • Wire diameter, hand or manual cutting has limitations • Export control restriction • Quality control

Contact Cutting Screw terminal & Crimp contact De-spooling service. This cost-effective solution allows the customer: • Processing time improvement • Ship to line capability • Reduced inventory, fulfillment on demand

Kitting TTI offers customer-specific and cost-optimizing kitting options on-site to help you reduce: • Time taken in processing parts • Downtime for assembly line due to parts availability • Excess inventory TTI offers you services to modify Pin, Breakaway Headers and Flex Strips exactly for your application’s requirements. This includes cutting of pin headers to custom pin counts and removal of individual pins based on your design requirements.

www.ttieurope.com

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TE Deutsch

TE Connectivity

Souriau-Subank by Eaton

ITT VEAM

ITT Cannon

Glenair

Amphenol PCD

Amphenol Matrix

MIL QPL

Amphenol

Connector Assembly Capability Chart

MIL-DTL-12883 ■

MIL-DTL-24308 Solder/1 & 3

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Crimp/2 & 4

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PC Tail/23 & 24

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MIL-DTL-26482 Series I Solder – MS311

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Series I Crimp – MS312

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Series II – MS347

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MIL-DTL-26500 ■

MIL-DTL-28840 ■

MIL-DTL-29504 ■

MIL-DTL-38999 Series I – MS27 odd shell sizes

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Series II – MS27 even shell sizes

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Series III Aluminum F & W

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Series III Composite J & M

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Series III Firewall K & S

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Series III Black Zinc Ni Z

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Hermetics – Series I II III

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MIL-DTL-39012 ■

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MIL-DTL-55302 MIL-DTL-55339 MIL-DTL-83513 ■

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MIL-DTL-83723 Series III Bayonet – M83723/7

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Series III Threaded – M83723/8

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Series III Threaded – M83723/9

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8 TTI, Inc. Value Added Services

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TE Deutsch

SouriauSubank by Eaton

ITT VEAM

ITT Canon

Glenair

Amphenol Matrix

Amphenol

Commercial Versions

Amphenol PCD

Your Specialist for Value Added Services

Commercial alternative for MIL-DTL-12883 RS

Commercial alternative for MIL-DTL-24308 Solder/1 & 3

M2000

D

Crimp/2 & 4

MM/MAM

Commercial alternative for MIL-DTL-26482 Series I Solder – MS311

PT/PT0

KPT0

851-0

Series I Crimp – MS312

PTO/SE0

KPSE0

851-0/R

MB1

8526

AFD5

8LT/HE308

DJT1

Commercial alternative for MIL-DTL-26500 ZZW/ZZY

Commercial alternative for MIL-DTL-28840 GS28840

Commercial alternative for MIL-DTL-38999 Series I Series II Series III Aluminum F & W Series III Composite J & M Series III Firewall K & S

LJT/LJT0/ HE308/RNJ JT0/JTG TV/TVS/TVP0/ TVPS0 TV/TVS/VP0/ TVPS0 TV/TVS/TVP0/ TVPS0

8T 8D

DTS2

8D

ACT9

8D

Commercial alternative for MIL-C-5015 CA-COM CA

Commercial alternative for MIL-DTL-83513 100

MW

MDM

Commercial alternative for MIL-DTL-83723 Series III Bayonet

MB3

Series III Threaded

MT3

AS50151 Solder – MS310

MS310/ CA310

MS310/SG310

Crimp – MS345

AS81511 A81

AS81714 M81714/?

M81714/ CTD

SJ

CTJ CTL CTM

EN2997 BTK-1

8533

983

EN3645 EN3645 8D

EN4165 DMC-M

VG95319-1016 & VG95319-1011 VG95319-1016

VG95319-1016

VG95319-1011

VG96912 VG96912

VG96912

SJT

8ST

VG95328 VG95328

VG95328

VG95328

PT

KPSE

851

Solder

KPT

Crimp

KPTC

VG95234 VG95234

VG95234

FRCIR

CA

CIR

CA-COM-B

BOEING 787 BACC BACC63CT

BACC63CT

BACC63CU

BACC63CU

BACC63DB

BACC63DB BACC63DC

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Amphenol AIO AIPG Description & Product

Features & Benefits

97 Metal cylindrical connector, Thread style

• Based on SAE AS50151 • Hard dielectric inserts • Solder or crimp termination • 128 different contact arrangements • Plating in Zink Nickel blue and VG approved Tin Zinc J plating (RoHS compliant)

Amphenol Air LB Description & Product

Features & Benefits

VG95234 Metal cylindrical connector, Reverse Bayonet style

• - 55 C° to + 125 C° • Up to 500h saltspray resistance • High contact density • Sealing IP67 / IP68 • VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Bayonet style

• -65°C + 175C° • 100% scoop-proof • Between 2 and 128 contacts • Crimp contacts AWG28 - AWG22 • RoHS compliant (Tin-Zinc)

Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, tri-Star thread

• -65 C° to + 200 C° • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • VG approved Tin Zinc J plating (RoHS compliant)

Back Shells

• Backshell as per VG95319 as adapter with strain reliever shells for D38999 series III • Temperature range corresponds to the respective plug series

VG96912

VG95328

VG95319-1016

VG95319-1011

10 TTI, Inc. Value Added Services


Amphenol Socapex Description & Product

Features & Benefits

MIL-DTL-D38999 Series I Metal cylindrical connector, Bayonet style

• -55°C + 200 C° • 100% scoop-proof • High contact density up to 128 contacts #22D • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)

Metal cylindrical connector, Bayonet style

• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

Metal cylindrical connector, Bayonet style

• -65°C + 175C° • 8 shell sizes from 11 to 25 • 100% scoop-proof • Between 1 and 128 contacts • 500 mating/unmating cycles • Various plating options (RoHS compliant)

LJT

RNJ

MIL-DTL-D38999 Series III Metal cylindrical • -55°C + 200C° connector, Tri-Star thread • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

TV Metal cylindrical • -55°C + 200C° connector, Tri-Star thread • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

SJT Metal cylindrical connector, Bayonet style

• -65°C + 200C° • High contact density 1 up to 128 contacts • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

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Amphenol Socapex Description & Product

Features & Benefits

451 Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° In accordance with MIL-DTL-26482 • 36 different contact arrangements • Contacts sizes 20 and 16 • Crimp, wire soldering, PCB and wire wrap contacts • Various plating options (RoHS compliant)

Metal cylindrical connector, Bayonet style

• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • In accordance with MIL-DTL-26482 • 36 different contact arrangements • Contacts sizes 20 and 16 • Crimp, wire soldering, PCB and wire wrap contacts • Various plating options (RoHS compliant)

HE308

PT

EATON (Souriau) Description & Product

Features & Benefits

MIL-DTL-D38999 Series I Metal cylindrical connector, Bayonet style

• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

Metal cylindrical connector, Bayonet style

• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

HE308

8D Metal cylindrical • Up to + 200 C° connector, Tri-Star thread • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)

12 TTI, Inc. Value Added Services


EATON (Souriau) Description & Product

Features & Benefits

8LT Metal cylindrical connector, Bayonet style

• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)

MIL-DTL-D38999 Series III Metal cylindrical connector, Bayonet style

• Up to + 200 C° • High contact density up to 128 contacts #22D • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)

EN3645 Metal cylindrical • -65°C + 200 C° connector, Tri-Star thread • Shell size from 9 to 25 • 100% Scoop proof • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)

VG95319-1016 Metal cylindrical • Up to + 200 C° connector, Tri-Star thread • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • VG approved Tin Zinc J plating (RoHS compliant)

VG95328 Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density • Sealing up to IP67 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • 2 to 61 contacts • Sealing up to IP67 • 38 different contact arrangements • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

851

www.ttieurope.com

13


EATON (Souriau) Description & Product

Features & Benefits

VG96912 Metal cylindrical connector, Bayonet style

• -65°C + 175C° • 100% scoop-proof • 360° shielding • Between 2 and 128 contacts • RoHS compliant (Tin-Zinc)

Metal cylindrical connector, Bayonet style

• - 65 C° to + 200 C° • Up to 500h saltspray resistance • scoop proof and high contact density • Sealing up to IP67 • 2 to 128 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Reverse Bayonet style

• - 40° C to + 100° C • Sealing IP67 • Fire & smoke certified (HL3/R22 - HL3/23) according to EN4554-2 • 500 mating/unmating cycles • RoHS compliant

8ST

VGE1

ITT Cannon Description & Product

Features & Benefits

VG95328 Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density, crimp contacts • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density, crimp contacts • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

KPSE

14 TTI, Inc. Value Added Services


ITT Cannon Description & Product

Features & Benefits

KPT Metal cylindrical connector, Bayonet style

• Intermateability with all product lines designed to MIL-DTL-26428 Series I • - 55 C° to + 125 C° • Sealing IP67 / IP68 • Solder contacts, with glue • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Bayonet style

• Intermateability with all product lines designed to MIL-DTL-26428 Series I • - 55 C° to + 125 C° • Sealing IP67 / IP68 • solder contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Bayonet style

• - 55 C° to + 125 C° • Up to 500h saltspray resistance • High contact density • Sealing IP67 / IP68 / IP69 k • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Thread / Reverse Bayonet style

• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • Up to 500h saltspray resistance • Sealing IP67 / IP68 / IP69 k • 61 different contact arrangements • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Thread / Reverse Bayonet style

• - 55 C° to + 125 C° • Based on SAE AS50151 / VG95234 • Up to 48h saltspray resistance • High contact density • Sealing IP67 • Nickel plated (RoHS compliant)

Metal cylindrical connector, Thread / Reverse Bayonet style

• - 55 C° to + 125 C° (FKM + 200 C°) • Based on SAE AS50151 • 142 different contact arrangements • Plating in Zink Nickel blue and VG approved Tin Zinc J plating (RoHS compliant)

KPTC

VG95234

CA-Bayonet

CA-COM

CA

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15


ITT Cannon Description & Product

Features & Benefits

CGL Metal cylindrical connector, Thread / Reverse Bayonet style

• - 55 C° to + 125 C° • Grounded circular conector • Available for 230 / 400 and 700 V • Threaded coupling: IP65 / Bajonet Sealing IP68 / IP69k • Plating in Nickel and Zink Nickel blue (RoHS compliant)

Metal Dust Cap for CA-B and KPxx

• Based on VG95234/CA-B/CA-COM/VG95328/KP.. • Chain length or cord length freely selectable • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Threaded Coupling, Double Start Thread

• - 55 C° to + 125 C° • Operating Voltage: 200-600 V AC • Enhanced EMI • Up to 500h saltspray resistance • High-density size 23 machined crimp / PCB contacts • Various plating options

Breakaway

• - 65 C° to + 175 C° • Prevent miss-mating with 4 clocking position • Up to 500h / 1.000h saltspray resistance • 2.000 Mating cycels • Various plating options

Dust Caps

MKJ1

MKJ4

16 TTI, Inc. Value Added Services


ITT VEAM Description & Product

Features & Benefits

FRCIR Metal cylindrical connector, Reverse Bayonet style

• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • Fire retardant insulator • 2.000 Mating cycels min. • Up to 500h saltspray resistance • Sealing IP67 / IP68 • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

Metal cylindrical connector, Reverse Bayonet style

• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • 2.000 Mating cycels min. • Up to 500h saltspray resistance • Sealing IP67 / IP68 • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)

CIR

TTI Description & Product

Features & Benefits

Customer Specials • Customer specific solutions, applications, cable assemblies • Advice from the planning to production • We take care of the complete procurement • Smallest quantities up to high volumes

www.ttieurope.com

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Cable Line Card

Cable

Primary Application

Wire Size AWG/ mm2

Jacket Material of the cables

Insulation

Conductors

Conductor Plating

TE Connectivity Spec44

Aerospace/ Industrial

8-30 AWG

Polyalkene and PVDF

Dual-Wall

Single and MultiConductor

Tin-Plated Copper (TPC) or Silver-Plated Copper (SPC)

Spec55

Aerospace/ Defense/ Motorsport

8-30 AWG

XL-ETFE

Single-Wall

Single and MultiConductor

Tin-Plated Copper (TPC) or Nickel-Plated Copper (NPC)

Spec100

Industrial

0.50mm2 to 2.50mm2

Zerohal

Dual-Wall

Single and MultiConductor

Tin-Plated Copper (TPC)

Spec80 (Flexline)

Robotics/ Motion Control

00-28 AWG

XL-ETFE

Single-Wall

Single Conductor

Tin-Plated Copper (TPC)

Type 99M

High Temperature Applications

28 to 12 AWG

Polyester

Single-Wall

Single Conductor

Tin-Plated Copper (TPC)

Zerohal 100G

Railway / Buildings

0.40mm2 to 4.0mm2

Modified Zerohal Polymer

Dual-Wall

Single and MultiConductor

Tin-Plated Copper (TPC)

Power Distribution

0000-30 AWG

Polyolefin, ETFE, RadiationCrosslinked Polyester

Dual-Wall

Single and MultiConductor

Tin-Plated Copper (TPC), Nickel-Plated Copper (NPC) or SilverPlated Copper (SPC)

Dual-Wall

Single Centre Conductor with Braided and/or Foil Shield

Silver-Plated Copper (SPC), Silver-Plated Copper-Clad Steel (SPCCS) or Other Variants (Depends on cable type)

Power Cables (ZHENS, ZHI15, ZHPCG, FDI 06, TR16,FTR16, FDR25S, FDI06, Spec82A, SHF260)

Cheminax Coax Cables

RF / Communications

10-32 AWG

FEP, PTFE, ETFE or other Fluoropolymers

EPD Multicore Cables

Customer specific/ Aerospace Power Distribution/ Industrial Power Systems/ Electrical Power Distribution Units (PDUs)

0/2-30 AWG

FDR-25, Zerohal Polymers, Thermorad, Raythane FR, (modified) FEP, UXL-ETFE

Single-Wall

Single and MultiConductor

Silver-Plated Copper (SPC), Silver-Plated Copper-Clad Steel (SPCCS) or Other Variants (Depends on cable type)

VG 95218 Hookup Wires (Parts 20-25,27-28, 61-66, various Types)

Military/ Defence/ Aerospace/ Government Vehicles

Depends

Depends

Dual-Wall

Depends

Tin-Plated Copper (TPC), Nickel-Plated Copper (NPC) or SilverPlated Copper (SPC)

18 TTI, Inc. Value Added Services


Shielding

Available

Available

Optional

Optional

Operating voltage

600-2500V

600-1000V

300-500V

600V

Temperature range in C°

Available colours

Standard

Benefits

SAE AS22759

High chemical resistance, low smoke and gas development

Lightweight aerospace wire. High chemical resistance, abrasion resistant, compact size, suitable for harsh industrial and aerospace environments.

0-9 and Stripes

High chemical resistance, suitable for wet and dry environments

Premium aerospace wire. Excellent chemical resistance, high temperature capability (200°C), lightweight, compact, suitable for the harshest environments.

-55C°-125C°

0-9 and Stripes

Halogen-free, low smoke and gas development, flame retardant, thin isolation layer

General-purpose industrial hookup wire. Cost-effective, easy to use and process, suitable for machinery, control cabinets and general equipment.

-65C°-200C°

0-9 and Stripes

Lightweight, high flexibility, small size, Resistance to harsh fluids &

Highly flexible wire for dynamic applications. Designed for continuous movement, robotics and cable chain applications.

Solvents per SAEAS-22759, Compliance with FAR 25

High-temperature hook-up wire. Good flexibility, suitable for industrial heating equipment and elevated temperature environments.

Flammability requirements"

Halogen-free (LSZH), low smoke and toxic gas emission. Ideal for railway, public buildings and enclosed environments.

0-9

Low flammability, low smoke and gas development, low toxicity, small size, lightweight

Designed for power distribution. High current carrying capacity, available in shielded and unshielded versions for industrial and aerospace power applications.

Depends

Designed to meet VG 95218-20 Standard, lightweight, high flexibility, low smoke, highly flame retardant, abrasion resistant

Shielded coaxial cable for RF and high-frequency signal transmission. Excellent EMI protection, controlled impedance (50 Ω / 75 Ω).

Designed for power distribution, high volta

High-performance power distribution cable for aerospace and industrial systems. Designed for reliable power transmission with excellent mechanical durability, chemical resistance and high-temperature performance.

Excellent EMI shielding, controlled impedance, low signal loss, highfrequency performance

Military-grade hook-up wire manufactured in accordance with VG standards for defence and aerospace applications. Designed for reliable signal and power transmission with excellent mechanical durability, abrasion resistance and environmental protection.

-65C°-150C°

-65C°-200C°

0-9 and Stripes

Optional

600V

-55C°-120C°

0-9 and Stripes (+2L=Pink)

Optional

750-1300V

-55C°-125C°

0-9 and Stripes

Available

Integrated

Optional

Optional

600-1800V

Depends

Depends

Depends

-65C°-260C°

Up to 200C°

-30C°-200C°

Depends

Black

Depends

VG 95218-20

Customer Specific / MILDTL-17

Customer Specific

VG 95218

Description

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Cable Line Card

Cable

Primary Application

Wire Size AWG/ mm2

Jacket Material of the cables

Insulation

Conductors

Conductor Plating

Nexans Low Voltage Control Cables

Railway/ Industrial

0,5²-2,5²

Halogen-Free

Halogen-free

Flexible Stranded Copper

Tin-plated copper (TPC)

Power Cables Redused Insulation Thickness

High-Temperature Industrial/ Railway

1²-240²

Cross-Linked Material EM104

cross-linked material

Flexible Stranded Copper

Tin-plated copper (TPC)

High Temperature Flexible Power Cables

Industrial/ Data & Control Systems

2.5²-300²

Halogen-Free

Halogen-free

Flexible Stranded Copper

Tin-plated copper (TPC)

Communication Cables

Railway

0.25²-0,75²

Cross-Linked Material EM104

cross-linked material EI109

Flexible Stranded Copper

Tin-plated copper (TPC) or silver-plated copper (SPC)

Fire Resistant Cables

Industrial Power Distribution/ Aerospace

0,5²-240²

Cross-linked Silicone EM107

Cross-linked Silicone EI111

Flexible Stranded Copper

Tin-plated copper (TPC)

Industrial Power Distribution/ Aerospace

2,5-150 mm2

XLPE

XLPE

Stranded Bare Copper

Bare Copper (BC)

Amphenol Powerlink Cable Unshielded/ Shielded

20 TTI, Inc. Value Added Services


Shielding

Optional

Optional

Optional

Optional

Optional

Optional

Operating voltage

300/500V

600/1000V

1800/3000V

3600/6000V

1800/3000V

1500V

Temperature range in C°

-40°C-105°C

max.125°C

-40°C-90°C

max.120°C

-50°C-120°C

-40C°-125C°

Available colours

Benefits

Description

EN 50306 EN 45545-2

Extra thin insulation. Excellent mechanical resistance to abrasion, Flexible and easy to strip, Low smoke emission, Excellent chemical resistance

Halogen-free cross-linked cable designed for industrial and railway applications. Provides reliable signal and power transmission with excellent mechanical durability and fire safety performance.

EN 50264 EN 45545-2

Excellent mechanical resistance to abrasion, Flexible and easy to strip, Low smoke emission, Excellent chemical resistance

Halogen-free cross-linked cable designed for industrial and railway applications. Provides reliable signal and power transmission with excellent mechanical durability and fire safety performance.

Black insulation

EN 50382 EN 45545-2

Flexibility, high curren carrying capacity, commonly used for rolling stock appliances, low smoke Emission, low toxicity

Cross-linked silicone insulated cable for high-temperature industrial and railway applications. Offers excellent thermal stability and flexibility in harsh operating environments.

Black sheath

IEC 61156-6 EN 50264 EN 45545-2

Full range of communication cables (Ethernet, CAN BUS, MVB, WTB, Optical fiber, Coaxial cables)

Halogen-free railway cable with enhanced fire protection barrier. Designed for reliable power and signal transmission in rolling stock applications while meeting EN 50264 requirements.

Black

EN 50306 EN 50264 EN 50200 IEC 60331-1 &-2

Fire resistant cables are designed to be used in safety systems (emergency lighting, fire detection, warning systems, door opening, etc.) for control or power feeding.

Halogen-free railway cable with enhanced fire protection barrier. Designed for reliable power and signal transmission in rolling stock applications while meeting EN 50264 requirements.

ISO 6722 Class C

Reliable to high-voltage &current conditions, Flexible and easy to handle for harnessing. Excellent EMI, EMC noise reduction for shielded Variants

High-performance XLPE insulated power cable designed for industrial and renewable energy applications. Offers excellent electrical performance, mechanical strength and long-term reliability.

White insulation

Black sheath

Orange

Standard

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21


Kitting - Value Added Services Kitting Process Pick the parts:

Simplify your operations: Complete kits replace multiple individual items with a single part number—reducing handling effort, improving efficiency, and accelerating your processes. Our offer is that we will create a customised kit for you according to your requirements. Order complete kits instead of individual components: Combining multiple single items—such as components, parts, or finished products—into one unified package streamlines goods receipt, warehousing, and order processing. By managing the entire kit under a single item number instead of multiple line entries, administrative effort is significantly reduced and operational efficiency is enhanced. FSN/FSK cuting is a service whereby we cut pin headers to length in accordance with the customer’s requirements. These pin headers are generally used on printed circuit boards (PCBs).

Select the right packaging material

Pack the Kit

Packaging in a back with label

Supplier List 3M Amphenol Eaton/Souriau

Select the right karton

ITT Cannon Molex Radiall Rosenberger Smiths Interconnec (Hypertac) TE Connectivity 22 TTI, Inc. Value Added Services

Ready to ship!


Contact Cutting & Heat Shrink Tube Cutting Contact Cutting Flexible supply solutions: We provide reel-based contacts as individually separated units, allowing customers to order exactly the quantities they need.

Supplier List Aptiv Eaton/Souriau ITT Cannon Molex TE Connectivity

Stamped and formed contacts are widely used across many connector series. These contacts are typically supplied by our manufacturers on reels of, for example, 4,000 pieces. To better meet customer requirements, we separate these contacts in-house, enabling the supply of smaller, demand-based quantities. This approach provides greater flexibility and ensures that customers receive exactly the number of contacts they need.

Heat Shrink Tube Cutting

Supplier List

We cut heat-shrink tubing to the length specified by the customer. Minimum cut length = 10mm / Maximum cut length =150mm

TE Connectivity

In many wiring applications, it is essential to provide additional protection to the contacts on the rear side of a connector. As these contacts often protrude slightly from the insulating body, there is an inherent risk of short circuits. The targeted use of heat shrink tubing ensures reliable insulation, effectively protecting exposed areas and significantly enhancing the overall safety and reliability of the connection.

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Contact TTI today to see what a true specialist can offer. Corporate Headquarters

European Headquarters

TTI, Inc. 2441 Northeast Parkway, Fort Worth, Texas 76106 U.S.A. T: +1 817 740 9000 | F: +1 817 740 9898 E: information@ttiinc.com

TTI, Inc. Ganghoferstr. 34, 82216 Maisach-Gernlinden Germany T: +49 (0) 81 42 66 80 0 | F: +49 (0) 81 42 66 80 490 E: sales@de.ttiinc.com

European Sales Offices

Varna T: +359 52 51 10 59 E: sales.varna@bg.ttiinc.com

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Norway

Morocco

T: +46 85 941 18 00 E: sales.norway@no.ttiinc.com

Turkey

Krakow T: +48 55 279 67 57 E: sales.poland@pl.ttiinc.com Kwidzyn T: +48 55 279 67 57 E: sales.poland@pl.ttiinc.com

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Portugal Vila Nova de Famalicao T: +351 252 493084 E: sales.barcelona@es.ttiinc.com

Resellers or Distributors TTI Connect - Europe T: +49 8142 6680 168 E: service@tticonnect.com

Israel/Ray-Q Ltd.

Spain IS O 90 01

Barcelona T: +34 (0) 93 645 25 75 E: sales.barcelona@es.ttiinc.com Madrid T: +34 (0) 91 416 11 90 E: sales.madrid@es.ttiinc.com Vizcaya T: +34 (0) 94 623 25 80 E: sales.bilbao@es.ttiinc.com

01

TTI, Inc., – A Berkshire Hathaway Company

TTI, Inc. Headquarters Europe

90

Civitanova Marche T: +39 0733 81 8655 E: sales.milan@it.ttiinc.com Florence T: +39 (0) 55 094 63 76 E: sales.milan@it.ttiinc.com Milan T: +39 02 822 521 E: sales.milan@it.ttiinc.com Naples T: +39 081 4245719 E: sales.milan@it.ttiinc.com Padova T: +39 049 7802311 E: sales.milan@it.ttiinc.com

High Wycombe T: +44 (0)1494 460000 E: sales.london@uk.ttiinc.com Manchester T: +44 (0)161 947 0777 E: sales.london@uk.ttiinc.com

Cluj-Napoca T: +40 (0) 733 339 002 E: sales.romania@ro.ttiinc.com Pretoria T: +27 86 111 2844 E: sales.southafrica@za.ttiinc.com

Italy

United Kingdom

Romania

South Africa

Airport City T: +972 3 975 3333 E: sales@ray-q.com

T: +33(0) 555 92 92 93 E: sales.morocco@de.ttiinc.com

Poland

Ireland

T: +44 (0)1494 460000 E: sales.ireland@ie.ttiinc.com

T: +216 (0) 71 862 693 E: sales.tunis@fr.ttiinc.com

O

Brive T: +33 (0) 5 55 92 92 93 E: sales.france@fr.ttiinc.com Saint Priest T: +33 (0) 4 72 81 20 30 E: sales.lyon@fr.ttiinc.com Bruz T: +33 (0) 2 99 77 60 84 E: sales.rennes@fr.ttiinc.com La Ciotat T: +33 (0) 4 42 84 41 42 E: sales.marseille@fr.ttiinc.com Elancourt T: +33 (0) 1 30 13 73 80 E: sales.paris@fr.ttiinc.com

Budapest T: +36 1 40 22 111 E: sales.budapest@hu.ttiinc.com

Algeria, Egypt & Tunisia

IS

France

Hungary

Eindhoven T: +31 (0) 40 290 1616 E: sales.benelux@nl.ttiinc.com

20

Bulgaria

Baar T: +41 (0) 41 76741 90 E: sales.swiss@ch.ttiinc.com

91

Gent T: +32 9 274 0670 E: sales.benelux@nl.ttiinc.com

Netherlands

Switzerland

EN

Belgium

Rome T: T: +39 06 52362537 E: sales.rome@it.ttiinc.com

00

Berlin T: +49 (0) 30 8877 40 200 E: sales.berlin@de.ttiinc.com Dortmund T: +49 (0) 2301 91 304 0 E: sales.dortmund@de.ttiinc.com Neu-Isenburg T: +49 (0) 6102 5999 100 E: sales.frankfurt@de.ttiinc.com Schorndorf T: +49 (0) 7181 47514 0 E: sales.schorndorf@de.ttiinc.com Hanover T: +49 (0) 5 11 7 80 59 0 E: sales.hannover@de.ttiinc.com Munich T: +49 (0) 81 42 66 80 110 E: sales.munich@de.ttiinc.com Pforzheim T: +49 (0) 7231 14788 0 E: sales.stuttgart@de.ttiinc.com

91

Germany

Vienna T: +43 (0) 18 79 85 90 E: sales.vienna@at.ttiinc.com

EN

Austria

ISO 50001

ISO/IEC 27001

www.tuev-sued.de/ms-zert

Sweden Gothenburg T: +46 (0) 31 741 12 90 E: sales.gothenburg@se.ttiinc.com Stockholm T: +46 (0) 8 594 11 800 E: sales.stockholm@se.ttiinc.com

® ™ IECQ-P BSI 14.0013 (Germany) IECQ-P BSI 14.0013-02 (Basildon) www.iecq.org

Published 2026


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