Value Added Services TTI, Inc., – A Berkshire Hathaway Company
The Specialist in Electronics Component Distribution Founded in 1971, TTI has steadily grown to become a world leading specialist distributor of electronic components. The company was founded on the premise that passive component purchasing could be made more efficient by offering product specialization, customer-driven service and proprietary supply chain solutions.
Why TTI? •Technical Experts TTI’s European team of field-based Sales Engineers and local Product and Technical Specialists are here to support you; from understanding component trends, sustainable sourceability and new product roadmaps, to in depth technical support for your design from our technical engineering experts. •Value Added Services Connector assembly is one of the most important value-added services at TTI, Inc. – Europe. We are specialized in distributing manufacturer controlled and certified connectors and interconnect solutions from globally leading suppliers. Thanks to a large inventory level of connector components, TTI, Inc. – Europe can serve any market requirements.
•Global Distribution Centers Our European headquarters is located just outside of Munich, Germany in Maisach-Gernlinden. In total, we have 45.000m² of dedicated warehouse space and local sales and technical support in over 40 locations across Europe. TTI has more than 195.000m² of automated warehousing in North America, Europe and Asia. All are linked into a global warehouse management system that provides superior customer service and overall business efficiencies. Wherever you are in the world, TTI can support you. Year after year, customers rate our inventory availability, on-time delivery and accuracy among the very best in the industry – contact us today to find out what a true specialist has to offer. •Quality and Reliability TTI’s global warehouses are all ISO-registered and have received certification to the ISO 9001 and ISO 14001 Standards. TTI Europe is also certified to EN9120/EN9100, IECQ-CECC and ISO/IEC 27001 Standards. Additionally, our European sales branches are ISO 9001 certified. TTI has one global documentation system that ensures that every TTI branch and warehouse in the world follows the same processes.
80+
Suppliers
45.000 m2
Warehousing Space
One of the largest Autostore systems in Europe
24/7
Available to Order Online
40
Sales Locations
www.ttieurope.com
Your Specialist for Value Added Services Assembly Flowchart Component Picking
We are a specialist distributor that provides you with supply chain solutions: from the start of your design to prototyping up to serial production; for small up to large quantities.
Designation Stamping
TTI Europe’s connector assembly lines are officially authorized by our suppliers. With the capacity of building more than over hundred thousand different variants of connectors and an outstanding stock level of components, we can ensure short lead times with a 24-hour turnaround, orders without any MOQ, ship to your forecast requirements or simply hold buffer/safety stock to meet your procurement needs. We assemble the following product series:
– – – – – – – – – – – – – – – –
MIL-DTL-38999 Series I LJT HE308 RNJ MIL-DTL-38999 Series III VG95319-1016 VG95319-1011 TV VG95234 VG95328 PT 451 HE301 VG96912 SJT 97-Series (AS50151)
– – – – – – – – – – –
VG95234 CA-Bayonet CA-COM CA CGL FRCIR CIR VG95328 KPSE KPT KPTC and dust caps for series CA-B, CA-COM – KPxx – MKJ – plus customer specials (CS)
Gasket Assembly – – – – – – – – – – – –
MIL-DTL-38999 Series I 8LT, HE308 MIL-DTL-38999 Series III VG95319-1016 EN3645 8D VGE1 VG96912 8ST VG95328 851
To support your requirements, we offer: • None RoHs/REACH compliant plating: Olive drab cadmium • RoHs/REACH compliant platings: tin zinc (J), zinc nickel blue; electroless nickel; zinc cobalt black or green, black zinc nickel plating, epoxyurethanic vanish, stainless steel and marine bronze
Insert Assembly
Compounding
• Signal (crimp & solder), power, coaxial and PCB (including stand-off) contacts • Adapters and boots • Backshells and accessories • Tools • Cable management components Other services include: • Barcode labeling • Documentation and traceability • ESD packaging • International shipping and documentation • Technical Support
4 TTI, Inc. Value Added Services
Dust Cap Assembly
Supplier List 3M Amphenol APTIV DCS
Glenair Hellermann Tyton ITT Cannon Veam Molex Nexans Panduit Radiall Rosenberger Smiths Interconnect Hypertac
Souriau-Subank by Eaton TE Connectivity
Associated Products Transition & Tubing
Marker Sleeve & Ident
Shielding
Tape Molded Parts & Adaptors
Connector
Dust Caps
Backshell
Devices Wire & Cable
Adhesive Cable Ties & Clamps
www.ttieurope.com
5
TE Connectivity
Souriau-Subank by Eaton
Smiths Interconnect
Radiall
Panduit
Nexans
Molex
ITT Cannon
HellermannTyton
Aptiv
3M
Value Added Services Capabilities
Amphenol
Your Specialist for Value Added Services
Qualified Connector Assembly Mil-Spec Circular Connectors
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Commercial Series Circular Connectors
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Mil-Spec Rectangular Connectors
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Commercial Series Rectangular Connectors
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Industrial Connectors
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Value Added Services Cable & Wire, Cutting & Respooling ■
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Heatshrink Tubing, Cutting
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Aptiv
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Heat Shrink Moulded Parts
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■ HellermannTyton
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Glenair
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Amphenol
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Cable Management – Ties, Splices & Terminators
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Backshells & Adapters
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Associated products with MIL qualification
Heat Shrink Moulded Parts
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Labels, Cable Markers & Printers
6 TTI, Inc. Value Added Services
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Solderless Terminals – insulated/non-insulated
Protective Caps
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3M
Protective Caps Tools
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Molex
Labels, Cable Markers & Printers
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Solderless Terminals – insulated/non-insulated
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TE Connectivity
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Souriau-Sunbank
Backshells & Adapters
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Smiths Interconnect
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ITT Cannon
Cable Management – Ties, Splices & Terminators
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Molex
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Associated products
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TE Connectivity
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Souriau-Sunbank
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Panduit
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ITT Cannon
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HellermannTyton
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Glenair
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Amphenol
Customized Connector Kitting
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3M
Contact Cutting, Terminals & Contacts
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Smiths Interconnect
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Panduit
Pin Header, Cutting
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Your Specialist for Value Added Services Heat Shrink Tube Cutting Heat shrink tubing – TTI offers a cutting service. Minimum cut length = 10mm Maximum cut width = 150mm These cost effective solutions can remove many customer challenges: • Different lengths within one batch cut • Potential splitting of the cut edge • Cuts uneven or not 90° • Build up of scrap material & redundant inventory • Quality control
Heat Shrink Tube Cutting
Heat Shrink Tube Cutting
Cable Cutting & Respooling
Cable Cutting & Respooling
Contact Cutting
Contact Cutting
Kitting
Kitting
Kitting
Kitting
Cable Cutting & Respooling Cable & Wire – “A cut above the rest”. TTI offers cutting and respooling services for ranges of cable and wire, all of which can be tailored to your specific requirements. Minimum cut length = 1m Maximum cut diameter = 40mm These cost-effective solutions save you: • Continuous lengths, can cause significant redundant inventory and increase storage requirements • Reel sizes, physical size and weight can cause storage and handling issues • Wire diameter, hand or manual cutting has limitations • Export control restriction • Quality control
Contact Cutting Screw terminal & Crimp contact De-spooling service. This cost-effective solution allows the customer: • Processing time improvement • Ship to line capability • Reduced inventory, fulfillment on demand
Kitting TTI offers customer-specific and cost-optimizing kitting options on-site to help you reduce: • Time taken in processing parts • Downtime for assembly line due to parts availability • Excess inventory TTI offers you services to modify Pin, Breakaway Headers and Flex Strips exactly for your application’s requirements. This includes cutting of pin headers to custom pin counts and removal of individual pins based on your design requirements.
www.ttieurope.com
7
TE Deutsch
TE Connectivity
Souriau-Subank by Eaton
ITT VEAM
ITT Cannon
Glenair
Amphenol PCD
Amphenol Matrix
MIL QPL
Amphenol
Connector Assembly Capability Chart
MIL-DTL-12883 ■
MIL-DTL-24308 Solder/1 & 3
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Crimp/2 & 4
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PC Tail/23 & 24
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MIL-DTL-26482 Series I Solder – MS311
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Series I Crimp – MS312
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Series II – MS347
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MIL-DTL-26500 ■
MIL-DTL-28840 ■
MIL-DTL-29504 ■
MIL-DTL-38999 Series I – MS27 odd shell sizes
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Series II – MS27 even shell sizes
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Series III Aluminum F & W
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Series III Composite J & M
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Series III Firewall K & S
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Series III Black Zinc Ni Z
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Hermetics – Series I II III
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MIL-DTL-39012 ■
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MIL-DTL-55302 MIL-DTL-55339 MIL-DTL-83513 ■
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MIL-DTL-83723 Series III Bayonet – M83723/7
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Series III Threaded – M83723/8
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Series III Threaded – M83723/9
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8 TTI, Inc. Value Added Services
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TE Deutsch
SouriauSubank by Eaton
ITT VEAM
ITT Canon
Glenair
Amphenol Matrix
Amphenol
Commercial Versions
Amphenol PCD
Your Specialist for Value Added Services
Commercial alternative for MIL-DTL-12883 RS
Commercial alternative for MIL-DTL-24308 Solder/1 & 3
M2000
D
Crimp/2 & 4
MM/MAM
Commercial alternative for MIL-DTL-26482 Series I Solder – MS311
PT/PT0
KPT0
851-0
Series I Crimp – MS312
PTO/SE0
KPSE0
851-0/R
MB1
8526
AFD5
8LT/HE308
DJT1
Commercial alternative for MIL-DTL-26500 ZZW/ZZY
Commercial alternative for MIL-DTL-28840 GS28840
Commercial alternative for MIL-DTL-38999 Series I Series II Series III Aluminum F & W Series III Composite J & M Series III Firewall K & S
LJT/LJT0/ HE308/RNJ JT0/JTG TV/TVS/TVP0/ TVPS0 TV/TVS/VP0/ TVPS0 TV/TVS/TVP0/ TVPS0
8T 8D
DTS2
8D
ACT9
8D
Commercial alternative for MIL-C-5015 CA-COM CA
Commercial alternative for MIL-DTL-83513 100
MW
MDM
Commercial alternative for MIL-DTL-83723 Series III Bayonet
MB3
Series III Threaded
MT3
AS50151 Solder – MS310
MS310/ CA310
MS310/SG310
Crimp – MS345
AS81511 A81
AS81714 M81714/?
M81714/ CTD
SJ
CTJ CTL CTM
EN2997 BTK-1
8533
983
EN3645 EN3645 8D
EN4165 DMC-M
VG95319-1016 & VG95319-1011 VG95319-1016
VG95319-1016
VG95319-1011
VG96912 VG96912
VG96912
SJT
8ST
VG95328 VG95328
VG95328
VG95328
PT
KPSE
851
Solder
KPT
Crimp
KPTC
VG95234 VG95234
VG95234
FRCIR
CA
CIR
CA-COM-B
BOEING 787 BACC BACC63CT
BACC63CT
BACC63CU
BACC63CU
BACC63DB
BACC63DB BACC63DC
www.ttieurope.com
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Amphenol AIO AIPG Description & Product
Features & Benefits
97 Metal cylindrical connector, Thread style
• Based on SAE AS50151 • Hard dielectric inserts • Solder or crimp termination • 128 different contact arrangements • Plating in Zink Nickel blue and VG approved Tin Zinc J plating (RoHS compliant)
Amphenol Air LB Description & Product
Features & Benefits
VG95234 Metal cylindrical connector, Reverse Bayonet style
• - 55 C° to + 125 C° • Up to 500h saltspray resistance • High contact density • Sealing IP67 / IP68 • VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Bayonet style
• -65°C + 175C° • 100% scoop-proof • Between 2 and 128 contacts • Crimp contacts AWG28 - AWG22 • RoHS compliant (Tin-Zinc)
Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, tri-Star thread
• -65 C° to + 200 C° • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • VG approved Tin Zinc J plating (RoHS compliant)
Back Shells
• Backshell as per VG95319 as adapter with strain reliever shells for D38999 series III • Temperature range corresponds to the respective plug series
VG96912
VG95328
VG95319-1016
VG95319-1011
10 TTI, Inc. Value Added Services
Amphenol Socapex Description & Product
Features & Benefits
MIL-DTL-D38999 Series I Metal cylindrical connector, Bayonet style
• -55°C + 200 C° • 100% scoop-proof • High contact density up to 128 contacts #22D • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)
Metal cylindrical connector, Bayonet style
• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
Metal cylindrical connector, Bayonet style
• -65°C + 175C° • 8 shell sizes from 11 to 25 • 100% scoop-proof • Between 1 and 128 contacts • 500 mating/unmating cycles • Various plating options (RoHS compliant)
LJT
RNJ
MIL-DTL-D38999 Series III Metal cylindrical • -55°C + 200C° connector, Tri-Star thread • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
TV Metal cylindrical • -55°C + 200C° connector, Tri-Star thread • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
SJT Metal cylindrical connector, Bayonet style
• -65°C + 200C° • High contact density 1 up to 128 contacts • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
www.ttieurope.com
11
Amphenol Socapex Description & Product
Features & Benefits
451 Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° In accordance with MIL-DTL-26482 • 36 different contact arrangements • Contacts sizes 20 and 16 • Crimp, wire soldering, PCB and wire wrap contacts • Various plating options (RoHS compliant)
Metal cylindrical connector, Bayonet style
• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • In accordance with MIL-DTL-26482 • 36 different contact arrangements • Contacts sizes 20 and 16 • Crimp, wire soldering, PCB and wire wrap contacts • Various plating options (RoHS compliant)
HE308
PT
EATON (Souriau) Description & Product
Features & Benefits
MIL-DTL-D38999 Series I Metal cylindrical connector, Bayonet style
• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
Metal cylindrical connector, Bayonet style
• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 60 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
HE308
8D Metal cylindrical • Up to + 200 C° connector, Tri-Star thread • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)
12 TTI, Inc. Value Added Services
EATON (Souriau) Description & Product
Features & Benefits
8LT Metal cylindrical connector, Bayonet style
• -55°C + 200C° • 9 shell sizes from 09 to 25 • 100% scoop-proof • 80 contacts arrangements • 500 mating/unmating cycles • Various plating options (RoHS compliant)
MIL-DTL-D38999 Series III Metal cylindrical connector, Bayonet style
• Up to + 200 C° • High contact density up to 128 contacts #22D • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)
EN3645 Metal cylindrical • -65°C + 200 C° connector, Tri-Star thread • Shell size from 9 to 25 • 100% Scoop proof • 500 mating/unmating cycles • Sealing up to IP67 • Various plating options (RoHS compliant)
VG95319-1016 Metal cylindrical • Up to + 200 C° connector, Tri-Star thread • 54 qualified layouts • 360° shielding • 500 mating/unmating cycles • Sealing up to IP67 • VG approved Tin Zinc J plating (RoHS compliant)
VG95328 Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density • Sealing up to IP67 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • 2 to 61 contacts • Sealing up to IP67 • 38 different contact arrangements • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
851
www.ttieurope.com
13
EATON (Souriau) Description & Product
Features & Benefits
VG96912 Metal cylindrical connector, Bayonet style
• -65°C + 175C° • 100% scoop-proof • 360° shielding • Between 2 and 128 contacts • RoHS compliant (Tin-Zinc)
Metal cylindrical connector, Bayonet style
• - 65 C° to + 200 C° • Up to 500h saltspray resistance • scoop proof and high contact density • Sealing up to IP67 • 2 to 128 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Reverse Bayonet style
• - 40° C to + 100° C • Sealing IP67 • Fire & smoke certified (HL3/R22 - HL3/23) according to EN4554-2 • 500 mating/unmating cycles • RoHS compliant
8ST
VGE1
ITT Cannon Description & Product
Features & Benefits
VG95328 Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density, crimp contacts • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Five-way polarization for precise alignment • Up to 500h saltspray resistance • High contact density, crimp contacts • Sealing up to IP67 and IP68 • 2 to 61 contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
KPSE
14 TTI, Inc. Value Added Services
ITT Cannon Description & Product
Features & Benefits
KPT Metal cylindrical connector, Bayonet style
• Intermateability with all product lines designed to MIL-DTL-26428 Series I • - 55 C° to + 125 C° • Sealing IP67 / IP68 • Solder contacts, with glue • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Bayonet style
• Intermateability with all product lines designed to MIL-DTL-26428 Series I • - 55 C° to + 125 C° • Sealing IP67 / IP68 • solder contacts • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Bayonet style
• - 55 C° to + 125 C° • Up to 500h saltspray resistance • High contact density • Sealing IP67 / IP68 / IP69 k • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Thread / Reverse Bayonet style
• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • Up to 500h saltspray resistance • Sealing IP67 / IP68 / IP69 k • 61 different contact arrangements • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Thread / Reverse Bayonet style
• - 55 C° to + 125 C° • Based on SAE AS50151 / VG95234 • Up to 48h saltspray resistance • High contact density • Sealing IP67 • Nickel plated (RoHS compliant)
Metal cylindrical connector, Thread / Reverse Bayonet style
• - 55 C° to + 125 C° (FKM + 200 C°) • Based on SAE AS50151 • 142 different contact arrangements • Plating in Zink Nickel blue and VG approved Tin Zinc J plating (RoHS compliant)
KPTC
VG95234
CA-Bayonet
CA-COM
CA
www.ttieurope.com
15
ITT Cannon Description & Product
Features & Benefits
CGL Metal cylindrical connector, Thread / Reverse Bayonet style
• - 55 C° to + 125 C° • Grounded circular conector • Available for 230 / 400 and 700 V • Threaded coupling: IP65 / Bajonet Sealing IP68 / IP69k • Plating in Nickel and Zink Nickel blue (RoHS compliant)
Metal Dust Cap for CA-B and KPxx
• Based on VG95234/CA-B/CA-COM/VG95328/KP.. • Chain length or cord length freely selectable • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Threaded Coupling, Double Start Thread
• - 55 C° to + 125 C° • Operating Voltage: 200-600 V AC • Enhanced EMI • Up to 500h saltspray resistance • High-density size 23 machined crimp / PCB contacts • Various plating options
Breakaway
• - 65 C° to + 175 C° • Prevent miss-mating with 4 clocking position • Up to 500h / 1.000h saltspray resistance • 2.000 Mating cycels • Various plating options
Dust Caps
MKJ1
MKJ4
16 TTI, Inc. Value Added Services
ITT VEAM Description & Product
Features & Benefits
FRCIR Metal cylindrical connector, Reverse Bayonet style
• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • Fire retardant insulator • 2.000 Mating cycels min. • Up to 500h saltspray resistance • Sealing IP67 / IP68 • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
Metal cylindrical connector, Reverse Bayonet style
• - 55 C° to + 125 C° • Based on MIL 5015 / VG95234 • 2.000 Mating cycels min. • Up to 500h saltspray resistance • Sealing IP67 / IP68 • Various plating options including VG approved Tin Zinc J plating (RoHS compliant)
CIR
TTI Description & Product
Features & Benefits
Customer Specials • Customer specific solutions, applications, cable assemblies • Advice from the planning to production • We take care of the complete procurement • Smallest quantities up to high volumes
www.ttieurope.com
17
Cable Line Card
Cable
Primary Application
Wire Size AWG/ mm2
Jacket Material of the cables
Insulation
Conductors
Conductor Plating
TE Connectivity Spec44
Aerospace/ Industrial
8-30 AWG
Polyalkene and PVDF
Dual-Wall
Single and MultiConductor
Tin-Plated Copper (TPC) or Silver-Plated Copper (SPC)
Spec55
Aerospace/ Defense/ Motorsport
8-30 AWG
XL-ETFE
Single-Wall
Single and MultiConductor
Tin-Plated Copper (TPC) or Nickel-Plated Copper (NPC)
Spec100
Industrial
0.50mm2 to 2.50mm2
Zerohal
Dual-Wall
Single and MultiConductor
Tin-Plated Copper (TPC)
Spec80 (Flexline)
Robotics/ Motion Control
00-28 AWG
XL-ETFE
Single-Wall
Single Conductor
Tin-Plated Copper (TPC)
Type 99M
High Temperature Applications
28 to 12 AWG
Polyester
Single-Wall
Single Conductor
Tin-Plated Copper (TPC)
Zerohal 100G
Railway / Buildings
0.40mm2 to 4.0mm2
Modified Zerohal Polymer
Dual-Wall
Single and MultiConductor
Tin-Plated Copper (TPC)
Power Distribution
0000-30 AWG
Polyolefin, ETFE, RadiationCrosslinked Polyester
Dual-Wall
Single and MultiConductor
Tin-Plated Copper (TPC), Nickel-Plated Copper (NPC) or SilverPlated Copper (SPC)
Dual-Wall
Single Centre Conductor with Braided and/or Foil Shield
Silver-Plated Copper (SPC), Silver-Plated Copper-Clad Steel (SPCCS) or Other Variants (Depends on cable type)
Power Cables (ZHENS, ZHI15, ZHPCG, FDI 06, TR16,FTR16, FDR25S, FDI06, Spec82A, SHF260)
Cheminax Coax Cables
RF / Communications
10-32 AWG
FEP, PTFE, ETFE or other Fluoropolymers
EPD Multicore Cables
Customer specific/ Aerospace Power Distribution/ Industrial Power Systems/ Electrical Power Distribution Units (PDUs)
0/2-30 AWG
FDR-25, Zerohal Polymers, Thermorad, Raythane FR, (modified) FEP, UXL-ETFE
Single-Wall
Single and MultiConductor
Silver-Plated Copper (SPC), Silver-Plated Copper-Clad Steel (SPCCS) or Other Variants (Depends on cable type)
VG 95218 Hookup Wires (Parts 20-25,27-28, 61-66, various Types)
Military/ Defence/ Aerospace/ Government Vehicles
Depends
Depends
Dual-Wall
Depends
Tin-Plated Copper (TPC), Nickel-Plated Copper (NPC) or SilverPlated Copper (SPC)
18 TTI, Inc. Value Added Services
Shielding
Available
Available
Optional
Optional
Operating voltage
600-2500V
600-1000V
300-500V
600V
Temperature range in C°
Available colours
Standard
Benefits
SAE AS22759
High chemical resistance, low smoke and gas development
Lightweight aerospace wire. High chemical resistance, abrasion resistant, compact size, suitable for harsh industrial and aerospace environments.
0-9 and Stripes
High chemical resistance, suitable for wet and dry environments
Premium aerospace wire. Excellent chemical resistance, high temperature capability (200°C), lightweight, compact, suitable for the harshest environments.
-55C°-125C°
0-9 and Stripes
Halogen-free, low smoke and gas development, flame retardant, thin isolation layer
General-purpose industrial hookup wire. Cost-effective, easy to use and process, suitable for machinery, control cabinets and general equipment.
-65C°-200C°
0-9 and Stripes
Lightweight, high flexibility, small size, Resistance to harsh fluids &
Highly flexible wire for dynamic applications. Designed for continuous movement, robotics and cable chain applications.
Solvents per SAEAS-22759, Compliance with FAR 25
High-temperature hook-up wire. Good flexibility, suitable for industrial heating equipment and elevated temperature environments.
Flammability requirements"
Halogen-free (LSZH), low smoke and toxic gas emission. Ideal for railway, public buildings and enclosed environments.
0-9
Low flammability, low smoke and gas development, low toxicity, small size, lightweight
Designed for power distribution. High current carrying capacity, available in shielded and unshielded versions for industrial and aerospace power applications.
Depends
Designed to meet VG 95218-20 Standard, lightweight, high flexibility, low smoke, highly flame retardant, abrasion resistant
Shielded coaxial cable for RF and high-frequency signal transmission. Excellent EMI protection, controlled impedance (50 Ω / 75 Ω).
Designed for power distribution, high volta
High-performance power distribution cable for aerospace and industrial systems. Designed for reliable power transmission with excellent mechanical durability, chemical resistance and high-temperature performance.
Excellent EMI shielding, controlled impedance, low signal loss, highfrequency performance
Military-grade hook-up wire manufactured in accordance with VG standards for defence and aerospace applications. Designed for reliable signal and power transmission with excellent mechanical durability, abrasion resistance and environmental protection.
-65C°-150C°
-65C°-200C°
0-9 and Stripes
Optional
600V
-55C°-120C°
0-9 and Stripes (+2L=Pink)
Optional
750-1300V
-55C°-125C°
0-9 and Stripes
Available
Integrated
Optional
Optional
600-1800V
Depends
Depends
Depends
-65C°-260C°
Up to 200C°
-30C°-200C°
Depends
Black
Depends
VG 95218-20
Customer Specific / MILDTL-17
Customer Specific
VG 95218
Description
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19
Cable Line Card
Cable
Primary Application
Wire Size AWG/ mm2
Jacket Material of the cables
Insulation
Conductors
Conductor Plating
Nexans Low Voltage Control Cables
Railway/ Industrial
0,5²-2,5²
Halogen-Free
Halogen-free
Flexible Stranded Copper
Tin-plated copper (TPC)
Power Cables Redused Insulation Thickness
High-Temperature Industrial/ Railway
1²-240²
Cross-Linked Material EM104
cross-linked material
Flexible Stranded Copper
Tin-plated copper (TPC)
High Temperature Flexible Power Cables
Industrial/ Data & Control Systems
2.5²-300²
Halogen-Free
Halogen-free
Flexible Stranded Copper
Tin-plated copper (TPC)
Communication Cables
Railway
0.25²-0,75²
Cross-Linked Material EM104
cross-linked material EI109
Flexible Stranded Copper
Tin-plated copper (TPC) or silver-plated copper (SPC)
Fire Resistant Cables
Industrial Power Distribution/ Aerospace
0,5²-240²
Cross-linked Silicone EM107
Cross-linked Silicone EI111
Flexible Stranded Copper
Tin-plated copper (TPC)
Industrial Power Distribution/ Aerospace
2,5-150 mm2
XLPE
XLPE
Stranded Bare Copper
Bare Copper (BC)
Amphenol Powerlink Cable Unshielded/ Shielded
20 TTI, Inc. Value Added Services
Shielding
Optional
Optional
Optional
Optional
Optional
Optional
Operating voltage
300/500V
600/1000V
1800/3000V
3600/6000V
1800/3000V
1500V
Temperature range in C°
-40°C-105°C
max.125°C
-40°C-90°C
max.120°C
-50°C-120°C
-40C°-125C°
Available colours
Benefits
Description
EN 50306 EN 45545-2
Extra thin insulation. Excellent mechanical resistance to abrasion, Flexible and easy to strip, Low smoke emission, Excellent chemical resistance
Halogen-free cross-linked cable designed for industrial and railway applications. Provides reliable signal and power transmission with excellent mechanical durability and fire safety performance.
EN 50264 EN 45545-2
Excellent mechanical resistance to abrasion, Flexible and easy to strip, Low smoke emission, Excellent chemical resistance
Halogen-free cross-linked cable designed for industrial and railway applications. Provides reliable signal and power transmission with excellent mechanical durability and fire safety performance.
Black insulation
EN 50382 EN 45545-2
Flexibility, high curren carrying capacity, commonly used for rolling stock appliances, low smoke Emission, low toxicity
Cross-linked silicone insulated cable for high-temperature industrial and railway applications. Offers excellent thermal stability and flexibility in harsh operating environments.
Black sheath
IEC 61156-6 EN 50264 EN 45545-2
Full range of communication cables (Ethernet, CAN BUS, MVB, WTB, Optical fiber, Coaxial cables)
Halogen-free railway cable with enhanced fire protection barrier. Designed for reliable power and signal transmission in rolling stock applications while meeting EN 50264 requirements.
Black
EN 50306 EN 50264 EN 50200 IEC 60331-1 &-2
Fire resistant cables are designed to be used in safety systems (emergency lighting, fire detection, warning systems, door opening, etc.) for control or power feeding.
Halogen-free railway cable with enhanced fire protection barrier. Designed for reliable power and signal transmission in rolling stock applications while meeting EN 50264 requirements.
ISO 6722 Class C
Reliable to high-voltage ¤t conditions, Flexible and easy to handle for harnessing. Excellent EMI, EMC noise reduction for shielded Variants
High-performance XLPE insulated power cable designed for industrial and renewable energy applications. Offers excellent electrical performance, mechanical strength and long-term reliability.
White insulation
Black sheath
Orange
Standard
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Kitting - Value Added Services Kitting Process Pick the parts:
Simplify your operations: Complete kits replace multiple individual items with a single part number—reducing handling effort, improving efficiency, and accelerating your processes. Our offer is that we will create a customised kit for you according to your requirements. Order complete kits instead of individual components: Combining multiple single items—such as components, parts, or finished products—into one unified package streamlines goods receipt, warehousing, and order processing. By managing the entire kit under a single item number instead of multiple line entries, administrative effort is significantly reduced and operational efficiency is enhanced. FSN/FSK cuting is a service whereby we cut pin headers to length in accordance with the customer’s requirements. These pin headers are generally used on printed circuit boards (PCBs).
Select the right packaging material
Pack the Kit
Packaging in a back with label
Supplier List 3M Amphenol Eaton/Souriau
Select the right karton
ITT Cannon Molex Radiall Rosenberger Smiths Interconnec (Hypertac) TE Connectivity 22 TTI, Inc. Value Added Services
Ready to ship!
Contact Cutting & Heat Shrink Tube Cutting Contact Cutting Flexible supply solutions: We provide reel-based contacts as individually separated units, allowing customers to order exactly the quantities they need.
Supplier List Aptiv Eaton/Souriau ITT Cannon Molex TE Connectivity
Stamped and formed contacts are widely used across many connector series. These contacts are typically supplied by our manufacturers on reels of, for example, 4,000 pieces. To better meet customer requirements, we separate these contacts in-house, enabling the supply of smaller, demand-based quantities. This approach provides greater flexibility and ensures that customers receive exactly the number of contacts they need.
Heat Shrink Tube Cutting
Supplier List
We cut heat-shrink tubing to the length specified by the customer. Minimum cut length = 10mm / Maximum cut length =150mm
TE Connectivity
In many wiring applications, it is essential to provide additional protection to the contacts on the rear side of a connector. As these contacts often protrude slightly from the insulating body, there is an inherent risk of short circuits. The targeted use of heat shrink tubing ensures reliable insulation, effectively protecting exposed areas and significantly enhancing the overall safety and reliability of the connection.
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TTI, Inc., – A Berkshire Hathaway Company
TTI, Inc. Headquarters Europe
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Algeria, Egypt & Tunisia
IS
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Eindhoven T: +31 (0) 40 290 1616 E: sales.benelux@nl.ttiinc.com
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Baar T: +41 (0) 41 76741 90 E: sales.swiss@ch.ttiinc.com
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Switzerland
EN
Belgium
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Published 2026