Supplemento a TecnAlimentaria N째8/9 Agosto-Settembre 2012 - Spedizione in abb.to postale -45% Art.2 comma 20/B Legge 662/96 DCI
Italian Technology for the
BEVERAGE
INDUSTRY
TECNOLOGIE A MEMBRANA MEMBRANE TECHNOLOGY Design / Tecnologia / Innovazione
Design Design // Technology Tecnology // Innovation
IMPIANTI DI FILTRAZIONE TANGENZIALE VELO ACCIAI Innovativi impianti a fibra cava per filtrazioni di mosti e vini fermi e frizzanti. Basso consumo energetico, qualità e brillantezza del prodotto filtrato eccellenti. CROSS FLOW FILTERS BY VELO ACCIAI Innovative hollow fiber plants for musts and wines filtration. Low power consumption, quality and excellent brightness of the filtered product.
Velo Acciai Srl › Via S. Lorenzo, 42 › Ca’ Rainati 31020 S. Zenone degli Ezzelini (TV) ITALY tel. +39 0423 968966 › fax +39 0423 968982 www.veloacciai.com › info@veloacciai.com Impianti di Osmosi Inversa / Reverse Osmosis plant
Impianti di Stabilizzazione Tartarica / Tartaric Stabilization Equipment
Via San Lorenzo, 42 - 31020 San Zenone degli Ezzelini ( Treviso ) Italy Tel: +39 0423 96 89 66 / Fax: +39 0422 96 89 82 info@veloacciai.com / www.veloacciai.com
Velo Acciai has over 20 years experience in the stainless steel industry. It was born from the entrepreneurial spirit of its founder Mr. Giovanni Velo, with the aim to design, test and propose new products for the winemaking and agro-food sectors in general. Over the years the company made a name for itself thanks to its growth as a company and in the market. Both the company and its sales distribution network have seen considerable growth. Attention to product quality has always remained a constant at Velo Acciai, and despite the large scale production methods, its products have always stood out for the customised work made to meet specific client requirements using state of the art technologies and methods. All Velo Acciai production is entirely made of AISI 304 and AISI 316 stainless steel and comes from plate or hot forged materials. Velo Acciai always guarantees the quality of its production and buys quality certified, carefully selected materials while performing full, effective testing during the production phase. The company is totally committed to bringing ever new technologies to the market, by investing in resources and energy for new product research and development. All the built components are entirely made using 3D CAD applications,
Velo Acciai Srl
and are tested at internal and external labs in order to comply with CE Standards and current legislation. Velo Acciai engineers and builds precise, optimal solutions to meet the practical needs of its clients’ productive systems. This surely contributes to the success of the company’s products and to best satisfying market requirements. The company has developed an advanced production line of stainless steel machines and fittings, employing CAD CAM technology and is ISO 9001:2000 VISION certified. The products range offers all types of fittings for winemaking, agrofood, milk, cheese and chemical/pharmaceutical production plants. It uses AISI 304 and AISI 316 stainless steel guaranteed by quality certificates and an ISO-backed production process. The engineering department proposes a wide range of filtration plants, filters press, kieselguhr filters, microfiltration plants, rotary vacuum filters and specific equipment for the wine-making industry, including a range of feet for both machinery and storage tanks. The company has also developed the stainless steel range of gangways, ladders, winding stairs, ramp stairs, all made to clients’ orders and built using a robot-driven system.
Italian Technology for the BEVERAGE industry
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SMI Spa
SMIGroup: high technology, innovation and flexibility. With over 4,500 packaging machines installed worldwide, SMI ranks among the top manufacturers of complete systems for bottle blowing, filling and end-of-line packaging for production plants up to 36,000 bottles/hour. With a strong commitment to innovation, in its 25-year activity SMI has launched many hi-tech products, making headway in its market segment. All main manufacturers of the food & beverage industry taking into serious consideration the price/quality ratio can now rely upon the highly automated packaging systems supplied by SMI. SMI successfully combines technology and culture, design and innovation, efficiency and social responsibility: a mix of factors which, together with the flexible approach to the customer’s needs, has allowed the company to set new standards in the packaging world and to establish long-lasting collaborations with many top players in the food & beverage industry, such as Nestlé, Danone, Unilever, Coca-Cola, PepsiCo, Diageo, Heinz, Heineken, SABMiller, Inbev and Carlsberg. Thanks to this corporate style SMI was awarded by Giorgio Napolitano, the President of the Italian Republic, with the “Prize of Prizes”, a prestigious award through which the Italian government highlights the importance conferred on companies as major players in the innovation process and joins their efforts towards the social, economic and scientific development of the country. A market-oriented and flexible organization SMIGroup consists of SMI, the group’s parent company, with its internal divisions (SMIFlexi, SMIForm, SMILine, SMIPal and
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Italian Technology for the BEVERAGE industry
Via Piazzalunga, 30 - 24015 San Giovanni Bianco ( Bergamo ) Italy Tel: +39 0345 40 111 / Fax: +39 0345 40 209 info@smigroup.it / www.smigroup.it
SMIMec), of the four subsidiary companies SMIPACK, SMILAB, SMITEC and SMIENERGIA and of a network of branches providing sales and after sales support to SMI and SMIPACK clients. SMIGroup is the ideal partner for a number of applications in the packaging sector. Each SMI division is in fact specialized in a certain type of production, which is marketed through dedicated brands. SMIFlexi brand is associated with the production of hi-speed secondary packaging machines (shrinkwrappers, traypackers, wrap-around casepackers, cardboard sleeve multipackers and combined machines) capable of a maximum output of 450 packs/ minute in triple lane; SMIForm is a leading manufacturer of rotary stretch-blow moulders for PET/PP containers with outputs up to 36,000 bottles/hour available both in their stand-alone version and as part of integrated systems of stretch-blowing, filling, capping and labelling; SMILine is specialized in the design and manufacture of conveyor belts to move products within bottling and packaging lines; SMIPal sets a new standard in the market of automatic palletisers; SMIMec makes moulds for stretch-blow moulders. The subsidiary company SMITec designs and produces integrated control systems and industrial automation for all the machines produced by SMIGroup’s factories. This diversified approach to the business bears many advantages, especially when it comes to ensure flexibility and a fast response to the customer’s needs; a strategy which allowed SMIGroup to grow a lot in a highly competitive market. Ample synergies have been achieved among the group’s companies and divisions, with the sole aim of exploring new horizons for its own products and of ensuring the same high
Via Piazzalunga, 30 - 24015 San Giovanni Bianco ( Bergamo ) Italy Tel: +39 0345 40 111 / Fax: +39 0345 40 209 info@smigroup.it / www.smigroup.it
SMI Spa
quality approach to technological innovation. For this reason, in 2008 the subsidiary company SMILAB was set up; a research laboratory confirming that Research and Innovation are essential principles of SMIGroup’s economic, cultural and social growth. SMIGroup and the technological innovation SMIGroup considers applied research a strategic activity for the creation of innovative solutions and services which can effectively satisfy the countless requirements of a global market in continuous evolution. In 2011 SMI invested in Research & Development projects about 8% of its sales revenues, well over Italian industry’s average (1.5%) and European industry’s average (3% > Lisbon Treaty objective). As a result of its innovation strategy, SMI is playing an increasingly important role with regard to the development of new technologies, improving the balance between economic growth, environment protection, energy saving and social responsibility. SMI has designed a series of products capable of fully meeting these requirements; among them, it is worth mentioning the new ECOBLOC® PLUS systems developed by Smiform division, which brings together, in one single machine, the functions of stretch-blow moulding, filling/ capping and labelling of PET containers, thereby optimizing space, efficiency, packaging material and energy consumption. SMIGroup’s commitment to protecting the environment is also proved by the UNI EN ISO 14001:2004 certification, which shows how an industrial machines manufacturer can run its activities in perfect harmony with the nature and in line with its customers’ innovation needs.
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Via Piazzalunga, 30 - 24015 San Giovanni Bianco ( Bergamo ) Italy Tel: +39 0345 40 111 / Fax: +39 0345 40 209 info@smigroup.it / www.smigroup.it
SMI Spa
Italian Technology for the BEVERAGE industry
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Pietribiasi Srl
Pietribiasi Michelangelo Srl was established between the end 1960 and the beginning of the next decade. From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realization of “turn-key” projects regarding process of liquid foods. Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the process of milk (HTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, labneh, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filatapizza cheese” (such as mozzarella, caciocavallo, etc.) and other products processed from cow, sheep and goat milks. In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc. Complete equipment means starting from milk receiving or recombination to final product including packaging. The same for
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Italian Technology for the BEVERAGE industry
Via del Progresso, 12 - 36035 Marano Vicentino (Vicenza) Italy Tel: +39 0445 62 10 88 / Fax: +39 0445 62 16 31 www.pietribiasi.it / pietribiasi@pietribiasi.it
juice processing, from juice preparation to filling. Pietribiasi designs and produces plate and tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others). Skid mounted pasteurizers can be completed with degassing unit, separator, homogenizer. In the beverage field, the range includes pre-mix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling. These kinds of plants are “tailor-made” and designed according to customer’s specific demands. The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semi-automatic butter forming machines. Its fifty-year experience in the food-stuff field, its long lasting cooperation with many European organizations and companies, the specialized knowledge in these processing fields, equipment and technologies, skilled level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.
Via del Progresso, 12 - 36035 Marano Vicentino (Vicenza) Italy Tel: +39 0445 62 10 88 / Fax: +39 0445 62 16 31 www.pietribiasi.it / pietribiasi@pietribiasi.it
Pietribiasi Srl
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MARANO VICENTINO [VI] Via del Progresso, 12 - 36035 TEL: +39 0445 62 10 88 / FAX: +39 0445 62 16 31 E-mail: pietribiasi@pietribiasi.it
www.pietribiasi.it
COMPLETE PLANTS FOR LIQUID FOOD PROCESSING
n
io Revolut
Your filling room NOTHING UNDER THE BOTTLES! Ultra clean - Easy Access and Maintenance
Via Mercalli, 4/a - 43122 Parma (Italy)
Metalnova Spa
Tel: +39 0521 60 75 68 / Fax: +39 0521 60 75 76 info@mnmetalnova.it / www.mnmetalnova.it
BASELESS Rinsing filling capping monoblock
LAVADO 5 Gallons washing machine 5
5
METALNOVA SpA has been engineering and producing bottling machines since 1981. The company’s greatest news of recent years has been the BASELESS project, the new philosophy of engineering and making bottling machines. The new design features the machine carrousels hanging from an upper structure where motorization and gear elements are installed; hence, there is nothing below the bottles for remarkably easy interventions and cleaning operations to be carried out. The following filling solutions are present in different beverage sectors: • SCS gravity-level filling machines for non-carbonated products have been developed as to reduce contamination risk in sensible products like still water. A version for PET bottles of 5 to 8 litres is also available. • LG isobaric filling machines for carbonated products has been studied to fill various kinds of soft drinks as to avoid foam. • VMAG electronic volumetric filling machines for conductive noncarbonated products, studied to guarantee highly precise dosing and avoid any contact between bottle and filling valve. Versions for
PET bottles of 5 to 8 litres and 5 gallons are also available. • LG-VMAG electronic isobaric volumetric filling machines for carbonated products have been studied to guarantee filling precision, simplify operations of change of formats and sanitization. • VMAS weight filling machines with mass meters for oil, studied to guarantee filling precision and reduce any cleaning problem about oil. • HVR/LVR vacuum recirculation filling machines with external tanks for hot and/or highly viscous filled products; they have been studied to guarantee even filling temperature and ease CIP operations. METALNOVA range of products also consists of complete lines for 5-gallon bottles, for which special washing systems have been studied, and turnkey bottling lines for which METALNOVA provides an engineering line lay-out service and integration with machines from specialized subcontractors. Attention to cleaning operations in its filling machines, and accurate and flexible customer service from purchase right to after-sales assistance are the pivotal points of the corporate strategy.
Italian Technology for the BEVERAGE industry
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Mas Snc
MAS Snc is an Italian company headquartered in Veneto that has been designing and manufacturing small and medium capacity water tube and smoke tube steam generators for many years. The company has constantly developed its products owing to its remarkable experience in the design and manufacture of steam boilers (at Officine Boldrin) gained in the various sectors where steam is used from the textile to chemical industries, from dairy to agro-food industries, to the confectionery industry, to heat-welded plastics for the food and non-food industry. The experience gained at industrial equipment level, use of the best materials and accessories, as well as constant technical-normative update, are a guarantee of quality to the final customers. The certification of the final product is carefully controlled by the ISPESL (reliable body at European level) for goods for the EV and non-European Countries; in addition, in 2007, the company attained Certification ISO 9001 for the design, manufacture and repair of steam generators. Great attention is usually paid to the standard process operations to realize finished products, through intermediate controls certified by leading companies, which carry our non-destructive tests as a guarantee for the sealed joints. Non-resident partners cooperate with MAS in the making of finishing parts (frameworks, boxes, plates) through cnc laser cutting, production of mechanical particulars in cnc work centres. Backing on non-resident cooperators gives the company enough flexibility to increase its production upon market’s demand without weakening its quality. MAS can satisfy end-users with proper technical support encompassing single items, engineering and installation of steam generators. Product range: Steam generators; electric steam generators; food and preserve industry; chemical and galvanic industry; laundries, ironing rooms and dry-cleaners’; industrial plants (equipment). Vertical steam tube economizer In the world, decreasing footprint and less consumption are constant issues, which translate into a better yield of the machinery produced. Upon specific request of some Swiss customers (since Switzerland is very aware of these issues), MAS has developed a vertical steam tube economizer, which is an innovative product combining low
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Italian Technology for the BEVERAGE industry
Via Cornara, 2/N int.2 - 35010 Massanzago ( Padova ) Italy Tel: +39 049 93 60 441 / Fax: +39 049 55 64 184 info@masgdv.it / www.masgdv.it
purchase price and running costs with good production yield. The Economizer can be installed in both new and already existing models, as well as being tailored upon request. It can provide with feed-water preheating or hot water production. The Economizer is composed of 2 tube sheets that combines to make a single body welded with the vertical tube bundle. All that is completed with an outside plating welded with the plates in order to hold the water to be preheated or overheated. Housing for water inlet and outlet stub pipes and safety valve can be installed in the tube bundles. Smokeboxes are housed on the edges of the tube sheets for connections with steam generator, chimney and support frame of the exchanger. All that is insulated with glass wool 25-mm thick and sealed with stainless steel sheet metal. Total weight: Kg. 250; footprint: diam. 415, height 800 mm. Example of application in a steam generator “STA 30 RE” Without economizer, max throughput and feed-water at 70° C: 400 Kg/h with combustion yield 88%, methane consumption will be of about 32,8 m3/h; With economizer, max throughput and feed-water at 70°C; 400 Kg/h with combustion yield 93%, methane consumption will be of about 31 m3/h; The smoke temperature is blasted from 80 to 100° C. The saving will be of about 1,8 m3/h. Hypothetically speaking, if we use about 10 h/day for 250 d/year, we will save 4500 m /year total. If we calculated a discontinuous functioning of the throughput equal to 50%, we would theorize a saving of some 2250 m3/year for the sample model of steam generator. This calculation is based on a regular functioning of the sample steam generator, but the application can be more advantageous if we apply a circulation pump in a accumulation of open vessel for hot water production and, indirectly, heating hot-air heaters. The economizer has been designed for MAS generators, for old and new models, without either interfering with the burner or generating unwelcome backpressure in the combustion chamber; moreover, it does not requires special maintenance, other than the treatment of the water flowing in the inside which needs having the very same characteristics as the boiler. The footprint can vary its height depending on the application.
Via Cornara, 2/N int.2 - 35010 Massanzago ( Padova ) Italy Tel: +39 049 93 60 441 / Fax: +39 049 55 64 184 info@masgdv.it / www.masgdv.it
Mas Snc
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Makro Labelling Srl
Although Makro Labelling is not yet very well-known, it has already stood out on the labelling market due to its products. Owing to thirtyyear experience of its partners, gained in this sector, Makro can guarantee reliable and efficient machines and services. The company can offer a comprehensive range of labelling machines that ranges from the classic cold-glue applications to the innovative self-adhesive machines. These two labelling systems can be easily combined with each other and integrated in one single machine. Besides, hot-melt applications cannot be missed: paper and pre-cut plastic wrapping labels can in fact be applied on PET or glass containers. Makro Labelling engineers have developed labelling machines in order to offer an innovative product able to improve both quality and performances. Hence, Makro has therefore focused on the following three fundamental principles: modularity, flexibility and practicality. These concepts have been developed after careful and accurate technical and commercial research, which has enabled and will enable Makro products to be on the cutting-edge of worldwide labelling market. All the models offered by Makro Labelling, from the smallest to the biggest, feature some basic elements in common: stainless steel Aisi 304 basement structure, “roof” table, transmission to the stars and scrolls by brushless motors, niploy treatments for the components that are not made in stainless steel. Many other customizations need mentioning as they give the machines sturdiness and long life. Makro range of labelling machines includes the small Mak-0 and Mak1 featuring a carousel of 520 mm’s diameter in aluminium alloy which is then coated with a double-layer epoxy varnish.
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Italian Technology for the BEVERAGE industry
Via Don Doride Bertoldi, 91 - 46045 Marmirolo (Mantova) Italy Tel: +39 0376 187 22 03 / Fax: +39 0376 187 21 97 info@makrolabelling.it / www.makrolabelling.it
The machines can be broadly used in small-sized businesses with no particular packaging requirements but requiring levels of excellent quality. Mak-0 and Mak-1 can be equipped with mechanic plate rotation or step-by-step motors, but 4, 6, 8 plate optical centring can be installed upon request. Production speed ranges from 1500 b/h min. to 8000 b/h max. This range of machines also consists of Mak-2, 3, 4, 5 and 6, whose carousel diameter is as follows: • Mak-2 – 780 mm diameter • Mak-3 – 1040 mm diameter • Mak-4 – 1350 mm diameter • Mak-5 – 1560 mm diameter • Mak-6 – 1800 mm diameter The divisions of the carousel range from 4 plates minimum to 40 maximum. The labelling units, glue and self-adhesive, can be divided as follows: • N. 4/5 units in 780 diam. • N. 6 units in 1040 diam. • N. 7 units in 1350 diam. • N. 8 units in 1800 diam. The whole range covers production speeds from 3000 b/h to 36000 b/h. The main applications, with different systems, are: body label, side steady rest, wrapping collar, back seal and any kind of I-, L- or U-shaped guarantee seal. Makro Labelling, along with its technical department, can offer its customers tailored applications as to meet any requirements.
Via Don Doride Bertoldi, 91 - 46045 Marmirolo (Mantova) Italy Tel: +39 0376 187 22 03 / Fax: +39 0376 187 21 97 info@makrolabelling.it / www.makrolabelling.it
Makro Labelling Srl
Italian Technology for the BEVERAGE industry
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Lita Srl
Strada Provinciale Chieri, 19/3 - 10046 Poirino ( Torino ) Italy Tel: +39 011 94 31 004 / Fax: +39 011 94 31 900 info@lita.to.it / www.lita.to.it
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This year, LITA has been celebrating 50 years of activity and this important anniversary is evidence of efficient industrial policy, which turns into great satisfaction to all the customers who have entrusted LITA in these years. Excellent performance, accurate design and high reliability characterising LITA machinery are excellent guarantee for anyone wanting to make an important investment. The engineering of every model is entirely developed through cuttingedge CAD in 3D environment and is constantly developed as to improve the product, always paying great attention to keep the cost competitive. LITA machinery can be used in a many sectors, such as: food and beverage, chemical, cosmetic and pharmaceutical. The company is producing models for both low capacities, which are usually used for high added value products, and high-capacity models for staple commodities. Although LITA machinery can be found on the premises of internationally renowned companies, Europe is still their major market where 80% of the company’s turnover is invested, in particular in the United Kingdom and France. LITA – Case History GKKZ– Gatchinsky St. Petersburg - Russia Leader in the pet food sector, Gatchinsky GKKZ has asked LITA to automate its main production line. This plant required the palletization of 25-kg bags consisting of 15 piece/min. LITA provided a Kawasaki anthropomorphous robot equipped with a pincer suitable for this kind of product. In addition, this system is also provided with independent device for interlayer and empty pallet insertion. (photo 1) CJSC L’OREAL – Dobrino - Kaluga Region - Russia World leader in cosmetics and personal care products, CJSC L’Oreal has increased its production in its new Russian factory; on account
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Italian Technology for the BEVERAGE industry
of excellent market feedback, the company has invested in 3 highcapacity palletizing lines. For this important investment, L’Oreal has again trusted LITA, which is one of the group preference suppliers. LITA supplied three high-speed, Cartesian-axis palletizing robots JOLLY equipped with digital servodrives and brushless motors, able to perform 14 cycles per minute, change pallet included. The plants are provided with empty pallet cabinet and pallet conveyor for automatic pallet change, which can also be handled with manual transpallet. The mechanical parts are entirely in aluminium, combined with accurate linear sliding on guides which makes the system highly flexible, quick and accurate. The machines are equipped with a gripping device as to handle boxes of up to 20 kg. The feeding system has been designed to perform the robot gripping in single, double or multiple ways. The systems guarantees production of 40 6-piece crate/m. (photo 2) Pasta Berruto – Carmagnola, Torino, Italy In terms of innovation, LITA has always expressed itself at the best level and its commitment to searching for target solution able to meet customers’ specific requirements is evidenced by a palletization system for bags of pasta in pallet-box. Palletization plant for bags of pasta in pallet-box, installed on the premises of Pasta Berruto SpA, an important producer of Torino, has been especially designed to handle 5-kg bags of pasta, mainly for the catering sector and centres, in different size and with production capacity of 25 bag/m by means of an anthropomorphous robot. To guarantee suitable protection during the transport, this product is usually placed inside a pallet-box, which is a big tray with sides 700 mm high, laid on pallets. In order to put the packages inside the container at the requested rate a special picking place has been designed to handle two overlaid bags per cycle. To perform this product positioning, the picking place is equipped with a two-level feed conveyer system. It is also possible to install a box centering device for an accurate positioning during the filling phases. (photo 3)
Strada Provinciale Chieri, 19/3 - 10046 Poirino ( Torino ) Italy Tel: +39 011 94 31 004 / Fax: +39 011 94 31 900 info@lita.to.it / www.lita.to.it
Lita Srl
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GEA Niro Soavi High Pressure Homogenizer the efficiency technology for daily life Totally committed to customers satisfaction • Continuous development and innovation • State-of-the-art, reliable technologies • Tailor made and customized solutions • Internal production cycle for total quality control • Fully compliant with pharmaceutical requirement
GEA Mechanical Equipment GEA Niro Soavi
Via A.M. Da Erba Edoari 29, 43100 Parma, Italy Tel.: +39 965411, Fax: +39 242819 www.gea.com
engineering for a better world
The homogenizer that guarantees quality. GEA Niro Soavi, world leader in the production of high pressure homogenizers, continues to invest in R&D to develop cutting edge technologies to keep in the forefront of the art field and actually anticipate customer demands. The application of high pressure homogenizers is a widely used solution in the food and dairy industry. The use of this technology offers the major advantage of maintaining consumers’ perception of taste and viscosity unchanged. In the latest generation of food products containing probiotics and functional ingredients the results are quite exceptional and many producers are investing in high pressure homogenization technology to obtain increasingly innovative products with beneficial effects on health, high digestibility and longer shelf life guaranteed thanks to enhanced product stability. Efficiency makes the difference! GEA Niro Soavi homogenizers offer competitive and exclusive benefits in terms of professionalism, experience and production efficiency with reduced energy consumption, lasting durability of machine parts, and rapid maintenance procedures. The exclusive patented NanoVALVE® epitomises the efficiency of GEA Niro Soavi homogenizers. This special homogenizing valve profile makes it possible to achieve a reduction in power consumption while optimising the product formulation, guaranteeing the same results with a reduced quantity of costly ingredients. The high efficiency NanoVALVE® is today available for all areas of application, from milk to functional foods, probiotics, chemical products and pharmaceuticals (for pressures of up to 700bar). The valve can be installed without any major plant modifications as a retrofit kit, in both sanitary and aseptic process systems. Customization is the key to innovation. The relationship of collaboration and direct interaction with customers is the long-standing hallmark of our company’s mission and remains one of our core values in which we continue to invest. From the initial feasibility study and throughout the entire life cycle of the machine our customers are flanked by our skilled personnel, offering customized solutions, product tests (FAT-SAT) on the machine, and the documentation required to secure the most stringent certifications (cGMP). A widely distributed aftermarket support network and scheduled maintenance programmes accompany the customer throughout the working life of the machine. GEA Niro Soavi supports customers with its in-house laboratory and Innovation Centre, equipped with complete pilot plants. The facility guarantees the possibility of advance evaluation of the effect of the homogenization process, with consequent customization of process parameters able to optimise production efficiency and suitable for replication on an industrial scale. GEA Niro Soavi is the company that brought Ariete NS5355 to the market, an example of customization performed for a customer and a machine that immediately assumed a position at the apex of the entire range. Ariete NS5355 combines versatility, high power and performance, reliability, ease of use and savings in consumption. This homogenizer makes it possible to extend the application range to include new products that call for high production outputs with high operating pressures. The touch screen control panel allows users to monitor operating parameters while simultaneously providing access to an integrated and remote controlled diagnostic system. GEA Niro Soavi is currently the only company on the market able to deliver tailored homogenization solutions tested and customized on the basis of the real needs of the end user.
Via da Erba Edoari, 29/A- 43123 Parma - Italy Tel: +39 0521 96 54 11 / Fax: +39 0521 24 28 19 info.geanirosoavi@gea.com / www.gea.com www.niro-soavi.com
GEA Niro Soavi GEA Mechanical Equipment Italia Spa
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October 10th - 11th 2012 St. Regis Doha, Qatar www.hotelexpansion.com
CAPITALISE ON THE FLOURISHING MIDDLE EAST HOSPITALITY INDUSTRY With as many as 497 new projects and more than 140,000 rooms predicted between 2012 and 2013, the Middle East is the fastest growing global hotel industry. MEHEC gives you direct access to key contacts in the region in a business-focused environment. PRE-SCHEDULED ONE-TO-ONE MEETINGS Allow project holders and suppliers to know exactly who they are meeting in advance and plan accordingly. All attendees are thoroughly researched to ensure you only meet with those who are interested in discussing business deals during the 2 days. NETWORKING DINNER Held on the evening of day one for hospitality buyers and solution providers, it allows you to network and explore business opportunities late in to the evening.
HOSTED BUYER PROGR AMME To qualify as a hosted buyer, individuals have to meet a few strict criteria. If met, the programme offers significant benefits, such as the opportunity to stay at the venue and discuss potential business after hours.
CONFIRMED SPONSORS
Bailly Prestige GENEVA - PARIS - DUBAI
For more information or to reserve your place, contact: madhukard@naseba.com or call +971 4367 1383.
Fimer Tecnologia “DOC” per l’imbottigliamento
Via Pierino Testore, 39 -14053 Canelli (Asti) Italy
Srl
FIMER was established in 1970 in the heart of one of the most ancient and renowned Italian wine areas, origin of top-class wines. Founder Bruno Mogliotti initially put his expertise and innovative ideas to the local wine companies’ disposal by creating a line of smalland medium-sized fall filling machines for modest and high capacity productions. Immediately Fimer machines stood out in the market for their advanced technology and great attention to details. Excellent market feedback for Fimer first products and growing customers’ satisfaction spurred Mr. Bruno Mogliotti to study and produce increasingly elaborate and integrated models. Hence monoblocs, multipurpose machinery able to perform rinsing or blowing operations, filling and closing operations from one single production station, were created. Technological performances combined with perfect synchronism, to name some of the many operations that these multipurpose machines, had immediate huge success, also on account of better considerable cost reduction and operation space saving guaranteed than three separate machines. FIMER’s constant construction success encouraged the demand of machinery also from producers who do not work in the wine sector, but also in the soft drinks, distillates, beer, oil, water sectors as well as chemical sector, even if in smaller size. From small-sized mechanic firm, throughout the years FIMER has become a leader of the sector and thanks to some 9,000 indoor square meters’ factory it can provide bottling solutions to any part of the world and Italian market (18-20%). FIMER designs and produce upon customer’s requirements, backing on its knowledge and expertise gained in many years of successes. The company’s young and dynamic staff is always willing to experiment
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Italian Technology for the BEVERAGE industry
Tel: +39 0141 82 34 04 / Fax: +39 0141 83 45 04 info@fimer.it / www.fimer.it
and optimize the most recent technologies in any engineering stage, optimizing the resources available in its processing, material management and control departments thanks to skilled and qualified personnel. Fimer machinery are greatly appreciated and chosen on account of their being carefully realized down to the finest details, their high reliability, cost-effectiveness and low-cost maintenance. They offer high-quality technology, state-of-the-art solutions, and a moderate production capacity: Fall and high-vacuum (for dense and viscous liquids) filling machines, volumetric machines (as to assure the exact quantity of product inside a container), isobaric machines (for carbonated liquids in particular), capping machines, special machines and monoblocs. Monoblocs are FIMER’s historic products, multipurpose machines performing rinsing, filling and capping (cork closures, aluminium screw closures, mushroom and T- shaped corks, pressure plastic closures, crown closures, plastic screw pre-threaded closures), as well as deaeration for products like wine that does not mind oxidation, and for small production, also capping, labelling and rear-labelling. Such machines offer great compactness, synchronism of all mechanics, flexibility and cost-effectiveness, thus solving the problems of the most demanding bottlers perfectly well and meeting the most diverse production requirements. FIMER product range has been enriched with electronic and isobaric electronic systems especially for the beer and soft drinks industry. Owing to the cooperation with other companies of the sector specializing in the production of ancillary machines, FIMER staff is also committed to studying and producing entire bottling lines for any production requirement, for small-sized wine-growing and producing firms requiring high production and high speed.
Via Pierino Testore, 39 -14053 Canelli (Asti) Italy Tel: +39 0141 82 34 04 / Fax: +39 0141 83 45 04 info@fimer.it / www.fimer.it
Fimer Tecnologia “DOC” per l’imbottigliamento
Srl
Italian Technology for the BEVERAGE industry
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Fillpack Snc
Via G. Olindo, 18/20 -14053 Canelli (Asti) Italy Tel: +39 0141 83 53 88 / Fax: +39 0141 83 36 67 info@fillpack.it / www.fillpack.it
Through its long experience in conveyance Fillpack developed the new range of modular conveyors COMBILINK, a smooth and flexible system strictly made of stainless steel that offers many planning solutions. COMBILINK can be used in any industrial field, even where aluminium can’t be employed. The wide range of COMBILINK allows Fillpack technical staff to offer proper and economic answers to the requests of each customer, from small companies to great industries.
In the land of Canelli, famous all over the world for its first-class vineyards, for Spumante and for the production of high quality wine machinery, the company Fillpack is known as a reputed manufacturer of conveyor belts and conveying systems. Originally established back in the 80’s as a little workshop, Fillpack has since grown into an important company with interests in national as well as international markets. Within Europe Fillpack systems are present in France, Holland, Belgium, Austria, Greece, Spain and important feedback comes also from Eastern Countries, Middle East and South America. Fillpack offers to customers various conveying solutions in many applications: beverage industry, mechanical and chemical divisions, food industry, packaging industry, for the handling of packed and unpacked products. The company provides skilled technicians who can evaluate any kind of problem concerning conveyance and submit the best solution, in order to ensure the final product meets all aspects of the customer’s specification in term of usage and quality. Quality is in fact an integral part of Fillpack culture and plays central role in production processes, customer service, product development, purchasing policies and marketing strategies. By continually improving its internal processes and encouraging
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Italian Technology for the BEVERAGE industry
innovation Fillpack is able to offer competitive products to its customers. Fillpack systems are built using the latest technology. Components are chosen among the best brands to assure reliability and confidence; programmable softwares for the logic management can control the conveyance of items in the different working phases. From initial sales contact through to commissioning, Fillpack experienced staff can fulfil the needs both of small companies and great industries, always assuring high standard of quality in design, supply and installation. Fillpack manufactures transport and movement plants for containers (such as bottles, cans, cases, bundlers, wooden cases, cartons, pallets) which include: • one or multi ways conveyors • angle groups • rotary tables • accumulation / decompression tables • conveyors equipped with gravity / driven rollers • conveyor belts / chains • modular conveyor belts. Fillpack products are manufactured using stainless steel frames.
Via G. Olindo, 18/20 -14053 Canelli (Asti) Italy Tel: +39 0141 83 53 88 / Fax: +39 0141 83 36 67 info@fillpack.it / www.fillpack.it
Fillpack Snc
Italian Technology for the BEVERAGE industry
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Handling and conveying systems
for bottling and packaging plants
FILLPACK snc - Via G. Olindo 18/20 - 14053 CANELLI (AT) ITALY TEL +39 0141 835 388 FAX +39 0141 833 667 info@fillpack.it - www.fillpack.it
The same quality as home-made juice
Syrup Room
Pasteurizing Tunnel
Via Prampolini, 40 - 43044 Lemignano di Collecchio ( Parma ) Italy
Fenco Spa
Tel: +39 0521 30 34 29 / Fax: +39 0521 30 34 38 fenco@fenco.it / www.fenco.it
UHT line
Piston filler group with 24 piston and capper
Fruit juices Aseptic filler
Sterilizer
Fenco SpA, established in 1984, has been producing food processing plants for the food industry for over 25 years. The company’s today’s activity includes not only the manufacture of machines and complete lines to process fruit and vegetables into semifinished products, but also process lines for finished products. Close interaction and experience sharing with its customers have enabled Fenco SpA to offer always to best technical solution. The company’s offer includes the following: Lines for semi-finished products • Tomato processing for the production of all its by-products such as concentrate, pulp, peeled tomatoes and cube tomatoes; • Processing of European and tropical fruit, and carrots into natural and concentrated purées, and into clarified or turbid concentrated juices: • Vegetables processing lines to produce preserves in any preserving liquid • Processing of fruit and vegetables for following deep-freezing or drying
Lines for finished products • Production and packaging lines for tomato-based juices and sauces • Fruit juice production and packaging lines • Jam and marmalade production and packaging lines • Candied fruit production and packaging lines • Milk and milk by-products (cheese and yogurt) production and packaging lines • Air and water pasteurizing and cooling lines for packed ready meals • Fluid and spiral deep-freezing plants Fenco SpA banks on a team of qualified technicians and technologists who are at the customers’ disposal from the design stage right through the installation, start-up and personnel training. Fenco’s flexibility guarantees tailored solution upon customer’s requirements.
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FBF Italia Srl
FBF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers, dosing systems and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sale services but also continuous relationship with constant, direct post-sale technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries; • food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants, beauty creams, tooth paste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent
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Italian Technology for the BEVERAGE industry
Via Are, 2 - 43038 - Sala Baganza (Parma) Italy Tel: +39 0521 54 82 00 / Fax: +39 0521 83 51 79 info@fbfitalia.it / www.fbfitalia.it
acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: • high pressure homogenizers: The homogenizer is often necessary to mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Millennium Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi) • positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc. • laboratory homogenizers: manufactured to replicate the same homogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. • positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups.
Via Are, 2 - 43038 - Sala Baganza (Parma) Italy Tel: +39 0521 54 82 00 / Fax: +39 0521 83 51 79 info@fbfitalia.it / www.fbfitalia.it
FBF Italia Srl
Italian Technology for the BEVERAGE industry
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Via per Cedrate, 476 - 21044 Cavaria con Premezzo ( Varese ) Italy Tel: 0331 21 45 11 chiaravalli@chiaravalli.com / www.chiaravalli.com
Chiaravalli Group Spa is a primary European manufacturer operating in the field of Mechanical Transmission. The company was established in 1952, and over the years it has produced a continuous and increasing development both in the dimensions, and in the range of built and marketed products. Chiaravalli brand is synonymous with quality and it’s well recognized all over the world thanks to its reliability, competence and continuous technological innovation. To be a partner of Chiaravalli Group for the purchase of standard material for Transmission Components, as well as for the realisation of some special high-precision particulars as per drawing, means to be open to cooperation with a primary international company with a technical culture and professional skills of the highest profile. The offer of Chiaravalli Group is diversified into four different sectors: • Open Standard Transmission • Motors and Gearboxes • Mechanical Screw Jacks • Special Components as per drawing Company Chiaravalli is organized on the basis of the most modern Automation and Computerization Systems.
Chiaravalli Group
Spa
For each field it has been realised a specific pole of Manufacturing and Storage which are interacting each other fully in computer manner. The distribution of products is made in over 52 European, African and American countries, carried out through a network of local distributors connected with the company Chiaravalli using informatics networks. At any time, 24 hours per day, 365 days per year, Chiaravalli distributors are connected with the company’s modern Logistic Centre of Cantalupa (Cavaria). Inventory, costs, methods of delivery as well as the timing delivery for each mechanical component manufactured or marketed by the company Chiaravalli, are available in real time. For special products manufactured upon customer specifications, Chiaravalli has a modern and sophisticated plant of CNC Machine Tools that allows it to build with technical of 3/5 axes any components that fall within a size of 2.5 cubic meters. The Chiaravalli Group Spa is certified ISO 9001 and it is equipped with several metrological rooms that allow it to carry out any dimensional product inspection and to certify the quality of row materials used. Chiaravalli Group Spa, a strong ally to compete in the field of Mechanical Transmission.
Italian Technology for the BEVERAGE industry
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Via dell’Artigiano, 3 - 36013 Piovene Rocchette ( Vicenza ) Italy Tel: +39 0445 55 02 00 / Fax: +39 0445 55 00 14
Cidiesse Engineering Srl
info@cidiesse.com / www.cidiesse.com
Cidiesse Engineering has designed and produced internal conveying equipment since 1976; the systems are especially conceived and particularly used in the chemical, pharmaceutical, ceramic, agricultural, milk and dairy sectors as well as in the food and beverage industry and publishing trade. Vertical elevators, bucket elevators-conveyers, belt and modular conveyers, revolving tables, conveyers with deviators. Thanks to its remarkable experience gained over the years and the use of high-quality materials, Cidiesse Engineering can produce systems which are highly appreciated for their design and performances. Cidiesse’s Bucket Elevators, especially designed for the transport of fragile, granulated, powder and sticky products, can keep products unaltered and prevent contamination and leakages. They are supplied with one or more loading and unloading stations. Thanks to their modern design, they can be adapted to the different logistic needs of every single client. The Vertical Elevators are especially studied to be used in the chemical and publishing sectors, canteens, ceramics, food and beverage
industry, milk and dairy fields, etc. These systems move the products upwards and downwards. They are characterised by high speed and synchronized blows reaching up to 1,500 loading units/hour. The Revolving Tables, with variable or fixed speed, can be supplied with a speed reducer on request. The frame in Aisi 304 stainless steel, ensures safe use in the food industry, and milk and dairy sector. The Belt and Modular conveyers are flat, inclined conveyers equipped with deviators; they are built with utmost attention to the cleaning needs and ordinary maintenance. Reliable and modular, they convey any kind of product whose characteristics and features are always respected. From single elements to complete conveying systems, Cidiesse Engineering studies together with its clients the most appropriate solutions in compliance with the standard regulations and according to the industrial and logistic requirements. A specialized staff of technicians and designers is always at the client’s disposal to offer know-how and innovative ideas.
Italian Technology for the BEVERAGE industry
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THE CHOICE THAT REWARDS QUALITY Numerous installations worldwide in filling and packaging
plants,
confirm
the
quality
of
our
technologies. Our wide range of solutions and stateof-art technologies provide the right answer to our customers’ needs and to the evolution of the market. We want to thank once again all the companies that have chosen our technologies and solutions.
OUR PRODUCTION Case packer mod. IAB 04
Depalettizers
Case erector mod. FC 30
Carton erectors Case packers Machines for insertion of partitions and interlayers Machines for closing and sealing of cartons and boxes Palettizers and wrappers Conveyors for bottles, cases, boxes, cartons and pallets
Partition inserter mod. MA 91/2
Packaging monoblock mod. 3 EST
Depalettizer with automatic shrink film removal system mod. SP 02 V
Palettizer mod. PAC 2000
Crossed bottles case packer mod. IAM 2T BI
Hot melt case sealer mod. MARA HM 80
bortolinkemo.com +39 0434 92 20 10 • sales@bortolinkemo.com ITALIE
C.so Lino Zanussi, 34/b - 33080 Porcia (Pordenone) Italy Tel: +39 0434 92 20 10 / Fax: +39 0434 92 17 33 info@bortolinkemo.com / www.bortolinkemo.com
Bortolin Kemo Spa
1. Case packer, Mod. IAB 04
3. Sheet feed pressing plant mod. PP 200
2. Palletizer, Mod. PAC 2000
4. Wadding/Lining machine mod. IG-NB
A family owned company with a tradition of continuous development of technology and tailored solutions, with reliable equipment and full service capabilities for demanding customers. Mario Bortolin, the founder, started his adventure in 1945. He was between the first in Italy to develop solutions for automatic filling evolving in the years to rotary technology developed in co-operation with other Italian pioneers. With the constant growth of the Italian market and continuous demand for automatic packing, in the 70’s the company Bortolin decided to develop a full range of solutions for automatic packing and pallettizing. In the same years, the company invested in the business of Metal Closures and acquired the company Kemo, specialised in automatic Metal Closure Production Lines. The company name became Bortolin Kemo and from that point on two parallel businesses have been developed in two Divisions: Packaging and Closures. The Packaging Division is involved in design, manufacturing and supply of equipment and engineering and supply of turn-key lines for filling and packing in the industries of beverage, food, pharmaceutical, detergents
and chemicals in turn wherever there is a need for filling, packing and pallettising. The wide range of equipment produced by Bortolin Kemo comprises: Depallettizers- Pallettizers - Carton erectors - Carton sealers - Carton and case un-packers and packers - Partition inserters – Conveyors. The Closure Division is involved in design, manufacturing and supply of equipment and engineering and supply of  turn-key lines for the production of Metal Closures (Pilfer Proof, roll-on, flavour-lock, twistoff closures, in particular Aluminium closures) and for the finishing and assembly of Plastic Closures. The range of equipment produced by Bortolin Kemo comprises: Aluminium closures pressing plants - Rolling and lining machines - Punching, embossing and side-milling machines - Curling Machines - Slitting and folding machines - Assembly and lining machines - Conveyors - Packing machines. The technologies of Bortolin Kemo are covered by several patents. Distribution and assistance around the world is guaranteed directly or through agents and representatives. In any case direct line with customers is always guaranteed for any technical assistance or sales support.
Italian Technology for the BEVERAGE industry
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Bottling systems by AVE Technologies: precise, reliable, and innovative Reliability and precision are the key words for describing AVE Technologies innovative bottling systems. Fully engineered systems designed and manufactured to each and every customer’s order for treating all kinds of product (water, still and carbonated soft drinks, milk, wine...). Their reliability and precision take shape in a new EFS-Evo isobaric filling system suitable for bottling sparkling and still products in glass bottles. With its special hybrid valves, the EFS-Evo system combines a traditional mechanical sturdiness and reliability with the flexibility and precision of the most advanced electronic solutions.
AVE Technologies srl Via della Costituzione 127 - 30038 Spinea (Venice - Italy) t. +39 041 5412624 - f. +39 041 5089 100 info@ave-technologies.com - www.ave-technologies.com
You won’t spill a drop
Via della Costituzione, 127 - 30038 Spinea ( Venezia ) Italy Tel: +39 041 54 12 624 / Fax: +39 041 50 89 100
AVE Technologies Spa
info@ave-technologies.com / www.ave-technologies.com
Della Toffola was established in the 1960’s. Though the company had only just got started, its distinctive dynamism and manufacturing ability immediately gave it the impetus to compete with far larger industries operating in the sector. The 1990’s were characterized by the company’s strong growth, achieved by means of mergers with other Italian companies as Sirio Aliberti, the Italian company that takes the merit for producing the first pressure tank. Ever since 1996, it has been treading the path towards a global dimension, growing larger and larger, opening Della Toffola branches in France, Spain, Argentina, Chile and Australia. Della Toffola USA in Windsor, California, was officially opened early in May 2009. In the last two years, three new companies have also come to join the Della Toffola Group: AVE Technologies, a well-known company much appreciated for its systems for use in the foodstuffs sector, joined Della Toffola in January 2010. The business is well known and has been operating for more than 45 years on the Italian domestic market, but far more abroad, where it has sold the majority of its products, exporting about 90% of its production to over 75 countries. In 2011, the Group was also joined by Gimar, a company with registered offices in Occimiano in the province of Alessandria. The GIMAR brand has been known for nearly fifty years now as a leader in the design and construction of the most widely-acclaimed wine-
makers and storage systems. Finally, again in 2011, Priamo Food Technologies arrived on the scene with its well-known range of machines and systems, including turnkey solutions, for processes used in the foodstuffs and beverages industries, the dairy sector, and the chemical and pharmaceutical sector. The latest acquisitions will also lead to a considerable increase in the Della Toffola Group’s turnover, which now reaches €100 million, 70% of which comes from exports, achieved with a total workforce of more than 400 employees. In fact, the Della Toffola Group’s production range is now distinctive in its unrivalled quality and completeness, based on a variety of technological solutions capable of serving the needs of the entire production and packaging cycle, be it for wines or other foodstuffs. The level of the company know-how and the expertise it has gained in 50 years of activity now enable Della Toffola to provide turnkey systems, competing as a leader in its sector on all the markets of Europe, Africa, Asia, the Americas and Oceania, and spreading the name of Della Toffola all around the globe. Della Toffola Group’s large production range is for several sectors, such as: Wine, Water, Beverages, Juices, Milk and dairy products, Oil, Sauces, Liquors, Distillates.
Italian Technology for the BEVERAGE industry
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Via Verde, 7/b - 40012 Calderara di Reno (Bologna) Italy Tel: +39 051 72 27 92 / Fax: +39 051 72 16 30 info@atlantapackaging.eu / www.atlantapackaging.eu
Atlanta Srl
Via Verde, 7/b - 40012 - Calderara di Reno (Bologna) Tel: +39 051 72 27 92 - Fax: +39 051 72 16 30 info@atlantapackaging.eu - www.atlantapackaging.eu
The experience of ATLANTA guarantees optimum solution to any packaging challenge. Atlanta is a significant and important company engaged in the production of packaging machines for food, beverage, pet food, brik, detergents, lubricants and personal care products. The extensive range of wrap-around case packers and shrink wrapping machines from Atlanta has established them in the marketplace thanks to performance, versatility, efficiency, reliability and low maintenance. The Ambra range of shrink wrappers has been designed to supply customers with simple, innovative and economical machines.
The Ambra series consists of multiple models and different lengths that can range from 5 metres, for machines with container infeed at 90° and mechanical or pneumatic pusher, up to 8 metres “in line� feeding models. The packaging of products in shrink film may be on pad, in tray or film only. The Ambra series is recommended for outputs ranging from 15 to 35 packages per minute. Thanks to the simplicity of design, the Ambra series machines can be constructed of stainless steel for food sectors such as dairy production of milk, yogurt, etc. or for the packaging of corrosive substances such as vinegar or salt. Different products, different solutions.
Italian Technology for the BEVERAGE industry
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Viale De Gasperi, 72 - 20010 Bareggio (Milano) Italy Tel: +39 02 90 36 34 64 / Fax: +39 02 90 36 34 81 labellers@altech.it / www.altech.it
ALtech Srl ALcode
ALcode P
ALstep
ALline C
ALTech – Advanced Labelling Technologies – is one of the major European producers of self-adhesive label applicators. Established in 1991 it has designed and developed a wide range of systems for automatic labelling of all types of product, self-adhesive labelling systems, for decoration, product coding and identification and other material in general. On its 3500-square-meter premises just outside Milan, the company manufactures a thousand systems a year, which through 80 distributors reach 50 Countries, from New Zealand to Argentina, from Iceland to South Africa, for a eight-million Euro turnover, 80% of which are destined to the foreign market. About forty people work to manufacture sophisticated models, which are often customised, to economically and promptly respond to the most demanding requirements in terms of labelling: from small and lowcost automatic ALstep applicators; to the high-performance ALritma heads, equipped with touch screen control boards, up to complete
linear ALline labelling systems for flat, oval and cylindrical bottles, and to print-apply systems ALcode equipped with SATO printing groups. Sato is a leader company in this sector and ALTech is the distributor of Sato products in Italy. The latest innovations introduced by ALTech are: ALsleeve, a unit designed for the automatic application of heatshrinkable protection seals on closures of foodstuff; ALmatic, a bench unit for semi-automatic labelling of cylindrical products. The ALpharma self-labelling systems have been specially devised by ALTECH for the packages of pharmaceutical products. This line has been recently added with some Linerless labelers, for higher savings and respect for the environment. Many important companies, such as 3M, BASF, Campari, Coca Cola, Colgate Palmolive, Danone, Ferrero, Lavazza, L’Oreal, Nestlé, Philips Morris, and Unilever, have decided to use ALTech systems to meet the labelling requirements of their production lines.
Italian Technology for the BEVERAGE industry
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Frazione Diolo, 15/D - 43019 Soragna (Parma) Italy Tel: +39 0524 59 90 97 / Fax: +39 0524 59 90 12 info@akomag.com / www.akomag.com
The automatic washing of returnable bottles has today reached a level of high specialization. AKOMAG is a young, flexible and dynamic company that bases its organizational strategy on Customer Satisfaction, the quality of its systems, its assistance services and technological innovation. The company has been working in the bottling sector for many years, and boasts a long construction experience, which allows it to guarantee maximum yields for the client, together with the highest level of operational practicality, minimum working costs and long lasting equipment, due mainly to the fact that the machines are built using certified, top quality materials. This experience and the company research are made available to the clients who demand only the best. The simple, modular structure of the company’s production range has allowed for the progressive increase in the functions and level of sophistication, including special washing and sanitization sections,
Akomag Srl
automatic process parameter control, system security devices, energy saving devices, the reduction of exhaust waste and automatic sanitization of the most important parts in terms of hygiene. During the design the utmost attention has been paid to ensuring the adoption of all details for health protection and operator accident prevention, along with all the necessary protective devices for noise reduction. Great efforts have also been made to reduce the size of these traditionally large and awkward machines, in order facilitate space optimization in bottling plants. The AKOMAG production range includes bottle washers, rinsers and sterilizers for glass and PET bottles and for large 3-4 and 5 gallon bottles, crate washers and various complementary machine accessories. The company’s operational site is in Soragna (Parma), and has a covered surface area of more than 1,500 m2 for production, plus a spare parts warehouse and technical, administrative and sales offices.
Italian Technology for the BEVERAGE industry
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BoĆŠling and packaging systems
www.acmispa.com
Solutions to handle your
mineral water Specialists in palletising and packaging equipment ent
Via G. Di Vittorio, 60 - 43045 Fornovo di Taro (Parma) Italy Tel: + 39 0525 40 18 11 / Fax: + 39 0525 40 13 18 info@acmispa.com / www.acmispa.com
Acmi Spa Worldwide references (the production speed is referred to the filler)
Fenix shrinkwrapper Ferrarelle, Boario, Italy Mineral water sector, two complete bottling lines, production 32.500 b/hr (compact line) and 44.000 (multiformat line)
Compakt palletiser Danone Liquimex Bonafont, Mexico Mineral water sector, compact line, production 24.000 b/hr Cartoning and crating Condor robot Evian, Badoit, France Mineral water sector, one way and returnable glass bottling line, production 32.000 b/hr
5 gallon Condor robot Sorgenti blu - Italy Mineral water sector, 5 gallon bottling line, production 1.200 b/hr
Bottle conveyors, cabling and automation Parmalat Spa - Italy Fresh milk sector, two PET lines (0,5 and 1 Lt.), production 28.000 b/hr
Twisterbox Coca Cola Enterprises, Wakefield, UK Soft drinks sector, high speed canning line, production 120.000 c/hr
Condor robot (multiliner) with Twisterbox Pepsi - Britvic, Rugby, UK Soft drinks sector, 2 litres PET bottling line (multiliner), production 18.000 b/hr
Italian Technology for the BEVERAGE industry
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Acmi Spa
Via G. Di Vittorio, 60 - 43045 Fornovo di Taro (Parma) Italy Tel: + 39 0525 40 18 11 / Fax: + 39 0525 40 13 18 info@acmispa.com / www.acmispa.com
Acmi’s business sectors
Acmi Spa – The Company Acmi Spa was founded in 1984 with the objective of manufacturing palletising systems for the beverage and food industry. From that date the rapid and constant growth of the market and the correct managerial choices allow the company to affirm themselves on an international scale and reach a position which allows them to compare to the main manufacturers in the packaging industry. In the year 2000 the company built its new headquarters in the province of Parma (Italy) and reached a productive capacity of 15.000 s.q.m. During this time the sales network also underwent considerable development with the creation of sales subsidiaries and technical assistance in Mexico, England and the United States of America. As a result of these investments, today Acmi is recognised by the most important multinational companies of the beverage industry as being a highly dynamic and innovative company capable of handling the role of main contractor for the projection, installation and commissioning of complete lines in the bottling and packaging sector. From a technical point of view, Acmi is an industrial reality at the forefront, continuously orientated towards researching efficient solutions amongst which the “Twisterbox” deserves a special mention, an ingenious robotised system for the continuous layer formation, along with the low consumption “Fenix” shrinkwrapper and the extraordinary “Compact Line”. The Acmi product range is completed with the vast series of palletisers and depalletisers, the faster models are capable of palletising 140.000 cans per hour, the robotic pallet stretch wrappers along with the compact models that are equipped with automatic change over, the multifunction carton and cratering robots, the electro-mechanic handle applicators, the new multipack machines, craters, conveyors, cabling and automation systems. To conclude Acmi is a company with an international organisation capable of handling complete line for bottling and packaging in various sectors and various countries, ranging from mineral water to chemical sectors, from Mexico to Australia, targeting on quality and innovation never forgetting the deep bond with its territory. Acmi’s market Acmi plays a leading role in the worldwide market of packaging systems and has matured considerable experience in the mineral water, soft drinks, alcoholic beverages, milk, edible oil and food product sectors. Acmi began supplying its machinery to mineral water producers in the distant 1984 and during the course of time has constantly improved its skills gaining the role of main contractor for “Turn-key” complete lines in all sectors of the food
11
Italian Technology for the BEVERAGE industry
and beverage industry. Acmi has built thousands of machines and projected, constructed, installed and commissioned numerous complete lines. The years of experience along with the expertise acquired have allowed Acmi to gain the trust of large multinational groups and occupy a prominent position on a world wide scale. Main installations carried out in Turkey, Middle East, North Africa and Asia The most important installations carried out by Acmi are: • SEEM, Tunisia • AL RAWDATAIN, Kuwait. PET complete line, production 12.000 b/hr • AUJAN ENTERPRISE, Saudi Arabia • ZULAL WATER FACTORY, UAE • ARWA WATER, Yemen • NESTLÉ QATAR, Qatar • S.S.E.M. (Mecca project), Saudi Arabia. Packaging line for 10 Lt PET bottles • NESTLÉ WATERS, Turkey • COCA-COLA ICECEK, Turkey. Complete line for brik, production 7.000 brik/hr; complete line for PET and glass bottles; PET complete line, production 39.900 b/hr • COCA-COLA PAKISTAN, Pakistan • COCA-COLA HBC, Armenia • SOCEM, Tunisia. 10.800 b/hr bottling line • THE COCA COLA CO., Bahrain • PEPSICO BEV., Turkey. PET complete line, production 20.000 b/hr; complete line for one way and returnable glass bottles • COCA-COLA EGYPT, Egypt. Complete line for cans, production 36.000 c/hr; three lines for returnable glass bottles, production 10.000 b/hr • PEPSI LEBANON, Lebanon • NESTLÉ WATERS, Saudi Arabia. PET complete line, production 40.000 b/hr. Installations in progress (2012): • COCA-COLA PAKISTAN, Pakistan. PET complete line, production 28.000 b/hr • COCA-COLA EGYPT, Egypt. Two bottling lines for glass bottles, production 18.000 b/hr • COCA-COLA ALMATY BOTTLERS LLP, Kazakhstan. PET complete line, production 36.000 b/hr • COCA-COLA ICECEK, Turkey. PET complete line, production 20.000 b/hr.
Via G. Di Vittorio, 60 - 43045 Fornovo di Taro (Parma) Italy
Acmi Spa
Tel: + 39 0525 40 18 11 / Fax: + 39 0525 40 13 18 info@acmispa.com / www.acmispa.com
Acmi’s Headquarters
The offices
Italian Technology for the BEVERAGE industry
10
A.Water Systems
Località Piana, 55/D -12060 Verduno (Cuneo) Italy
Srl
Tel: +39 0173 61 56 36 / Fax:+39 0173 61 56 33 info@watersystems.it / www.watersystems.it
WATER SYSTEMS and DRINK SYSTEMS come from a several years’ experience of process equipment manufacturing in the food and beverage industry. The companies are aimed to the design and manufacturing of plants to be integrated in production lines requiring a flexible and reliable supplier together with a technical support guaranteeing the user in terms of components quality and devices reliability. At the very beginning of its activity WATER SYSTEMS concentrated its production on water purification plants and ozone generators expressly conceived, designed and manufactured for the beverage industry. In just few years the company developed its technical, commercial and productive activity in order to propose itself as a sole supplier for all those equipments which are most commonly used in the beverages production and meet new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety at all time. Hence a new brand, DRINK SYSTEMS, has been recently introduced to better communicate to customers the wish to propose the company as a sole supplier of plants for the whole process in beverages production. As a single specialist in beverages production, WATER SYSTEMS and DRINK SYSTEMS together can provide a wide and complete range of advanced processing technologies which can be readily combined for a complete turnkey solution: from the water spring to the product ready for bottling, all the company’s processing equipment is perfectly suited for use in the beverage industry. Acting as an experienced and progressive engineering company, the company offers process solutions in the form of complete process
9
Italian Technology for the BEVERAGE industry
Località Piana, 55/D -12060 Verduno (Cuneo) Italy Tel: +39 0173 61 56 36 / Fax:+39 0173 61 56 33 info@watersystems.it / www.watersystems.it
plants, process lines and components for liquid processing: The company always provides cutting-edge process solutions, fulfilling customers’ needs, including ancillary equipment directly purchased on the market from the best specialists. WATER SYSTEMS’ and DRINK SYSTEMS’ solutions are based on a deep understanding of each producer’s need in combination with extensive beverage industry knowledge and outstanding engineering skills. Products WATER SYSTEMS’ and DRINK SYSTEMS’ most common products for beverage industry are: • complete, tailor made water purification plants (mechanical filtration, microfiltration, reverse osmosis, disinfection, sterilisation, storage, etc.) designed according to the customer’s exigencies and the chemical analysis of the water to be treated; • steam sterilisable microfiltering systems (i.e. for juices, beer, wine, etc.); • premix units; • carbonating equipment for water, wine, beer, soft drinks; • ozone generators and automatic water ozonising devices; • sugar dissolving systems and syrup rooms; • in line syrup blending systems; • in line ingredients mixing systems; • UV light radiation disinfection devices; • tubular flash pasteurising units; • mineralising equipment; • equipment for the preparation of non-chemical bottles rinsing and disinfecting solutions (such as ozone generators) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.) • equipment for the preparation of sterile water by means of microfiltration or pasteurization; • manual and automatic CIP systems. Customized solutions and quality warranty Customized and advanced solutions for beverage production make WATER SYSTEMS able to satisfy needs of little, middle and large users alike, through the supply of semiautomatic and fully automatic equipment; key benefits of this customization are guaranteed performance, exceptional life-cycle economy, significant cuts in consumption and waste of water, ingredients and energy and major cuts in product loss.
A.Water Systems
Srl
The design and process engineering philosophy of WATER SYSTEMS and DRINK SYSTEMS is developed to meet new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety at all time. Plant reliability and performance are given the highest priority and at WATER SYSTEMS they are continuously working to further improve all the components and processes involved: components reliability, product properties, ease of operation and state-of-the-art technology are built into all WATER SYSTEMS beverage processing plants. After Sales Service WATER SYSTEMS consider customer service one of the greatest keys to success: entire business, marketing, sales and profits depend on customers’ satisfaction. The company treat every service situation as unique and interact with each customer as an individual; understanding the customer’s needs is the essence of after sales service in order to improve performances both in terms of quickness and job quality. The after sales team is permanently trained to perform the simplest solution in the shortest possible time and support customer’s business through world-class customer service committed to provide clients with the foundation for a successful start: it is crucial that the equipment is installed correctly and efficiently, that the customer’s staff has the right competence and that best practice standard operating procedures are in place.
Italian Technology for the BEVERAGE industry
8
www.watersystems.it one partner,
many solutions A complete range of beverage process equipments: - premix equipments for CSD production - mineral water carbonating units - syrup rooms and sugar dissolving units - CIP and SIP for best cleaning and sanitizing - ozone generators and ozonising equipment - sterile water production for aseptic lines - sterilising solutions automatic preparing devices - minerals and flavours dosing devices - tailor made water treatment plants - qualified pre-sale technical support - competent after sales servicing
A. Water Systems S.r.l.
Loc. Piana, 55/D – 12060 VERDUNO (CN) – ITALY Tel. +39 0173 615636 – Fax +39 0173 615633 www.watersystems.it – info@watersystems.it
LocalitĂ Piana, 55/D -12060 Verduno (Cuneo) Italy Tel: +39 0173 61 56 36 / Fax:+39 0173 61 56 33 info@watersystems.it / www.watersystems.it
A.Water Systems
Italian Technology for the BEVERAGE industry
Srl
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Management, Editorial Office: Editrice EDF Trend srl Via Bianchetti 11, 31100 Treviso - ITALY Tel. + 39 0422 410 076 Fax + 39 0422 574 519 e-mail: info@tecnalimentaria.it redazione@tecnalimentaria.it www.tecnalimentaria.it
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Febbraio 2012
Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996 In questo numero la pubblicità non supera il 45% Sped. in abbonamento postale 45% Art. 2 Comma 20/B Legge 662/1996 DCI-TV Publisher: Editrice EDF Trend srl Via Bianchetti 11 31100 Treviso - Italy
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All right reserved. Reproduction in whole or in part without written permission is prohibited. The Publisher is not responsible for any materials, nor for writers’ nor contributors’ expressed or implied opinions.
Informativa ex D.lgs 196/03 Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Via Bianchetti 11 Treviso. Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso Via Bianchetti 11 per i diritti previsti dalla legge 675/1996.
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BEVERAGE INDUSTRY INDEX / Field
Website
Pages
Company
Beverage Industry
www.watersystems.it
6-9
Beverage Industry
www.acmispa.com
10-13
Beverage Industry
www.akomag.com
14-15
AKOMAG srl
Beverage & Food Industry
www.altech.it
16-17
ALTECH srl
Beverage & Food Industry
www.atlantapackaging.eu
18-19
Beverage Industry
www.ave-technologies.com
20-21
AVE TECHNOLOGIES srl
Beverage Industry
www.bortolinkemo.com
22-23
BORTOLIN KEMO spa
Beverage & Food Industry
www.cidiesse.com
24-25
CIDIESSE ENGINEERING srl
Beverage Industry
www.chiaravalli.com
26-27
CHIARAVALLI GROUP spa
Beverage Industry
www.dellatoffola.it
3
Beverage & Food Industry
www.fbfitalia.it
1, 28-29
Beverage & Food Industry
www.fenco.it
30-31
FENCO spa
Beverage & Food Industry
www.farck.com
32
FARCK spa
Beverage Industry
www.fillpack.it
33-35
FILLPACK snc
Beverage Industry
www.fimer.it
36-39
FIMER Tecnologia dell’Imbottigliamento srl
Beverage Industry
www.gea.com
42-43
Beverage Industry
www.lita.to.it
2, 44-45
Beverage & Food Industry
www.makrolabelling.it
II Cover, 46-47
Beverage & Food Industry
www.masgdv.it
49-51
MAS snc
Beverage Industry
www.mnmetalnova.it
52-53
METALNOVA spa
Beverage Industry
www.pietribiasi.it
55-57
PIETRIBIASI srl
Beverage Industry
www.smigroup.it
58-61
SMI GROUP spa
Beverage Industry
www.veloacciai.com
62-63
VELO ACCIAI srl
A.WATER SYSTEMS srl ACMI spa
ATLANTA srl
DELLA TOFFOLA spa FBF ITALIA srl
GEA NIRO SOAVI LITA srl MAKRO LABELLING srl
Technological integration is in our dna Inside a bottle of wine there is a whole world of technology that demands an integrated approach. For fifty years now, the Della Toffola group has been offering innovative solutions for managing the whole wine-making production line: from receiving the grape harvest to pressing, vinification and bottling. Choosing Della Toffola means opting to work with a strongly-integrated group of 9 industries and 5 commercial and customer support branches that have technology in their DNA. Choosing Della Toffola means going for a custom, turnkey solution studied specifically to meet the needs of your winery. You provide the passion, and Della Toffola will handle the technology.
www.dellatoffola.it
FOCUS
ON YOUR NEEDS
Here are our proposal Low maintenance costs, machinery efficiency, easy management, system flexibility, investment return. LITA will celebrate 50 years in business, this year and is the right partner to have by your side that guarantees and offers expertise and experience in order to attain your objective.
LITA srl 10046 Poirino (To) - Italy tel.+39 011 94.31.004 fax +39 011 94.31.900 www.lita.to.it email info@lita.to.it
www.fbfitalia.it
What we do best are High Pressure Homogenisers.
H
We have already done it more than 3000 times and still keep on doing so.
. .P
ge o m Ho
nizers
A complete range to suit a wide variety of applications and products
FBF Italia S.r.l. Via Are, 2 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 Fax: +39 0521 835179 www.fbfitalia.it info@fbfitalia.it
MODULARITY, FLEXIBILITY AND PRACTICALITY
Labelling machines from 1,000 to 36,000 bottle/h
Makro Labelling srl Tel.:
+ 39 0376 1872203
•
91 • 46045 Marmirolo (Mantova) Italy Via Don Doride Bertoldi, • www.makrolabelling.it Fax: + 39 0376 1872197 • info@makrolabelling.it
Supplemento a TecnAlimentaria N째8/9 Agosto-Settembre 2012 - Spedizione in abb.to postale -45% Art.2 comma 20/B Legge 662/96 DCI
Italian Technology for the
BEVERAGE
INDUSTRY