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JCC-HM Case Study 4: Four Times Longer Maintenance Intervals for High-Pressure Pumps

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CASE STUDY FOUR

Micro Bubble Coolant Cleaning and Purification Unit | JCC-HM Four Times Longer Maintenance Intervals for High-Pressure Pumps. 75% Lower Costs. CUSTOMER OVERVIEW A manufacturer that cleaned and deburred cast iron components was experiencing excessive wear on high-pressure pump components. Metal chips and brush wear particles were entering the cleaning solution and circulating through the pump, accelerating wear on gaskets and plungers. The resulting maintenance requirements increased equipment downtime and operating costs.

DETAILS CLEANING DEVICE High Pressure Water Jet Parts Washing and Deburring

TARGET WORKPIECES Cast Iron Parts

KEY CHALLENGES

Premature Wear of High-Pressure Pump

Excessive Maintenance Costs and Downtime

Components

The customer was performing pump maintenance

Metal chips and debris in the cleaning solution were

approximately every three months, resulting in

accelerating wear on pump gaskets and plungers,

frequent service interruptions and high annual

reducing equipment life and reliability.

maintenance expenses.


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