CASE STUDY ONE
Micro Bubble Coolant Cleaning and Purification Unit | JCC-HM 3X Longer Fluid Life. Cleaner Parts. Lower Costs. DETAILS
CUSTOMER OVERVIEW A manufacturer using a parts cleaning system experienced declining cleaning performance as oil and fine metal chips accumulated in the cleaning solution. As contamination levels increased, required cleanliness standards could no longer be maintained. To restore performance, the cleaning solution had to be replaced every month, resulting in significant maintenance and disposal costs.
CLEANING DEVICE High Pressure Water Jet Parts Washing and Deburring
TARGET WORKPIECES ADC Components
KEY CHALLENGES
Declining Part Cleanliness Due to Contaminated Cleaning Solution As contaminants accumulated in the cleaning solution, part cleanliness deteriorated and failed to meet specifications after only one month of operation.
High Cost of Frequent Cleaning Solution Replacement To maintain cleanliness standards, the cleaning solution was replaced monthly. With multiple cleaning systems in operation, annual fluid replacement and disposal costs became a significant expense. Fluid Costs
USD $1K per month/PER MACHINE
Cleaning With Dirty Liquid
Still Dirty
USD $12k per year Fluid Replacement Cost