Issuu

HIGH VOLTAGE

PRODUCT CATALOGUE COPPER AND ALUMINIUM CONDUCTOR MATERIALS FOR HIGH VOLTAGE CABLE MANUFACTURING

Profiles Center wires Round wires

ELCOWIRE.COM

ELCOWIRE SUSTAINABLE COPPER PRODUCTS Elcowire is a sustainable partner for companies that are key to the ongoing energy transition and electrification of our society. With an annual capacity of 300 000 MT Elcowire is one of the largest manufacturers in Europe of copper wire rod, wires, stranded conductors, profiles and overhead catenary systems made from copper, copper alloys and aluminium. Elcowire can offer Low-carbon Copper, standard materials and customized solutions aiming to support our customers in meeting their specific targets. Our high quality products offer a range of benefits, such as reduced energy loss, increased efficiency, enhanced reliability, longer lifespan and recyclability. These benefits make Elcowire an excellent choice that meets the energy needs of the society while minimizing environmental impact. As of today, we offer products less than half of the global average CO2 emissions, as confirmed by the International Copper Association (ICA), and we also see a large potential both in terms of improved efficiency in the processes and the increased use of renewable energy sources such as solar, wind and hydropower capacity. Business Unit High Voltage offer its services and products mainly to manufactures of high voltage and extra high voltage cables. Our conductor materials are being used in cables for interconnections, off shore wind parks, underground power links etc. We have a long tradition and know-how as a worldwide supplier of copper and aluminium materials. We are proud to count the main and leading cable manufacturing companies as our customers. The copper business is not just about the products at Elcowire. Our dedicated colleagues are like family, and many of Elcowire's staff is second or third generation. Every day, we strive to adopt more environmentally sustainable workplace practices, to fulfill corporate social responsibility, and because sustainability makes business sense in terms of improved employee health and well-being. The tradition of more than 200 years of knowledge is a torch that gets passed down from one generation to the next and we wish you will join us on our continuing journey to reach net zero carbon emission. We look forward to start a dialogue with you and explore how we can collaborate to achieve your goals.

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BYT FOTO

CONTENT Company Overview

4-5

Material Specifications Aluminium

17-21

Production Process

Packaging Overview

22-23

Sustainable products for specific purposes

Packaging Specifications

24-33

Material Efficiency

Our Commitments

34-35

Customer Benefits

36-37

Conductor Material

10-11

Customer Relationship

Material Specifications Copper

12-15

Company Overview

Customer Requirements

ELCOWIRE.COM ELCOWIRE.COM

COMPANY OVERVIEW Elcowire contributes to the global transition to renewable energy as a supplier of copper wire rod, wires, stranded conductors, profiles and overhead contact line systems made of copper, copper alloys and aluminium. We are a Swedish company with operations in Helsingborg, Sweden and Hettstedt, Germany with approx. 425 employees and an annual production of about 300.000 MT. Elcowire‘s five Business Units: Rod, Wire & Strands, High Voltage, Rail and Specials, are served from three Elcowire production sites, benefitting from many years of experience, a wide range of technologies, capacity, flexibility and a reliable supply chain. From electric vehicles to power transmission within and between countries, above and below ground, our solutions enable the efficient transport of energy. In short: everything related to electrification.

ELCOWIRE AB HELSINGBORG

ELCOWIRE GMBH HETTSTEDT

ELCOWIRE RAIL GMBH HETTSTEDT

4 4

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COMPANY OVERVIEW

With three production sites we can offer flexibility and a reliable supply chain.

SWEDEN Elcowire AB in Helsingborg serves North European market with Rod and has an annual capacity of 150.000 MT. Helsingborg also specializes in production of Profiles (extrusion process) and with an annual capacity of more than 50.000 MT we serve the whole European market.

GERMANY Elcowire GmbH in Hettstedt serves Central, East and South European market with Rod and has an annual capacity of 150.000 MT. Hettstedt also specializes in production of drawn wire, bunches and strands and have an annual capacity of more than 30.000 MT which are delivered in Europe, Middle East and Africa.

Elcowire Rail GmbH serves the worldwide market for overhead contact lines, offering a wide range of standards and customized solutions. Contact wires, dropper wires, catenary wires from Hettstedt are in commercial service around the world. Technologies with sustainable solutions, such as our contact and messenger wire “Valthermo” has a 70-year lifespan, (to compare with pure copper with a lifespan of 25 years).

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PRODUCTION

PROCESS

PRODUCTION PROCESS The Elcowire Production Process starts with the melting of Copper Cathodes. The melted copper is then casted into a bar which is rolled down to a wire rod of various dimensions and qualities. For the production of High Voltage conductor material the rod is then transformed to a profile through an extrusion process.

WIRE ROD PROCESS Cathode shaft furnace

Holding furnace

Rolling mill

Cooling

SMS 1)

OTT 2)

Casting wheel 1) Coiler for 8 mm Wire Rod 2) Coiler for Wire Rod over-dimension

EXTRUSION PROCESS

Decoiling

Extrusion

Cooling

Post-Processing

Take-up

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SUSTAINABLE PRODUCTS FOR SPECIFIC PURPOSES WE ARE DEVELOPING ADVANCED TECHNOLOGIES TO PROVIDE OUTSTANDING ENERGY SAVING PRODUCTS WITH LONG LASTING SERVICE LIFE TO ENABLE SUSTAINABLE SOLUTIONS – TAILOR-MADE TO OUR CUSTOMERS' NEEDS. ELCOWIRE CAN OFFER STANDARD MATERIALS, LOW-CARBON COPPER, RECYCLED COPPER AND CUSTOMIZED SOLUTIONS AIMING TO SUPPORT OUR CUSTOMERS IN MEETING THEIR SPECIFIC PURPOSES. TECHNICAL KNOW HOW Elcowire’s profiled conductor products are made of Elcowire’s own copper wire rod and comply with the highest quality requirements. We have a completely integrated and closed material cycle which we keep in our hands, starting with the production of our own wire rod which is further processed into an outstanding product variety of profiled conductors specifically dedicated for High Voltage purposes, with excellent conductivity, product flexibility and surface. Our upstream technologies to produce wire rod guarantee that every application receives exactly the right material. This sets a high standard in the market. The Elcowire High Voltage products are produced according to our customers specific demands in terms of electrical and mechanical properties, dimensions, packaging and delivery form. This allows our customers to conduct their own business flexibly and in their own way, thereby gaining a competitive advantage. Based on the experience for more than 70 years we manufacture copper and aluminium wire products in different shapes followed by testing, packaging and transportation. All our High Voltage conductor products are manufactured in machines with high flexibility allowing almost any kind of spools to ensure smooth and efficient handling for our customers. Our conductors are produced from pure copper, alternatively high conductivity aluminium according to European and international standards or to the specifications defined by our customers. And it’s a part of our mission to support our customers to develop new specifications and to optimize existing products. In that way we create significant opportunities to make products with outstanding characteristics made for specific purposes and targets. ELCOWIRE.COM

QUALITY Today we are a leading supplier in Europe, with our flexible and efficient manufacturing site in Helsingborg, Sweden. We installed all the test equipment and procedures needed to check fulfilment of most requirements of common wire standards and individual customer's specifications. Our activities, our business processes and structures are based on well-established management systems for quality ISO 9001:2015, environment ISO 14001:2015 and energy ISO 50001:2018 and we also meet the high requirements set by the automotive quality standard IATF 16949. LOW-CARBON COPPER Half of the carbon emissions over its production processes, compared to the global average footprint for standard copper. Low-carbon Copper is made possible through production that has undergone a substantial transformation due to electrification and automation of various stages of the process. The Low-carbon Copper has also been made possible by a very efficient ore concentration process, recycling of end-of-life materials and a world-class green energy mix. Resulting in new copper semi-finished products with low impact on nature and the climate. The significantly lower CO2 emissions of the Low-carbon Copper are verified through several validation processes. The reporting protocol that is used for verification is the Greenhouse Gas Protocol – Product Life Cycle Accounting and Reporting Standard. The product is also validated and reviewed against the general principles in ISO 14064-3 Standard. Environmental declarations Environmental declarations have been developed for Elcowire’s products, including Low-carbon Copper. Our footprint is verified through mass balance-based self-declarations for Low-carbon Copper Wire Rod and Low-carbon Copper Profiles, as per the framework in ISO 14021. This is a first important milestone for Elcowire and the next step is to perform calculations of the carbon footprint for drawn wire products. Elcowire aims to be a sustainability leader in its business, and therefore the carbon footprint is strategically important. For more information, please visit our website; elcowire.com 7

MATERIAL

EFFICIENCY

POWER CABLES The high voltage cable market consists of overhead, subterrain and submarine cables. Elcowire Business Unit High Voltage targets the subterrain and submarine cable conductor market in Europe and other markets are considered in case to case basis. The offered conductor solutions are either made of Copper or Aluminum in various alloys, qualities, shapes, sizes and compositions and are produced in either extruded or drawn processes. The offering also includes customized logistics and packaging arrangements. Furthermore Elcowire proudly offers Low-carbon Copper products made from either Recycled or Primary copper, both categories significantly lowering the CO2 emissions. Further to the conductor material and its insulation, the typical high voltage cable design differs in the conductor shape and arrangement. The conductor could either be based on trapezoidal profiles or compacted round wires. A conductor made up of trapezoidal profiles arrange the profiles in a compact, layered configuration. These profiles are typically wound in a way that maximizes the packing factor, reducing the amount of unused space in the conductor area.

Lower losses Higher Packing Factor Enhanced Mechanical Strength

A conductor made of compacted round wires uses individual round wires that are compressed to reduce air gaps and improve packing density, and they are typically wound in a circular pattern.

MATERIAL EFFICIENCY IMPROVEMENT

Higher Packing Factor: could result in 5-15 % material reduction. Calculated example: a 100 km cable that requires 500 MT of copper would (at 5 % material reduction) now only require 475 MT. With a copper price at 9,500 USD p/ton the saving would be approx. 237,500 USD on the copper alone.

Lower Losses: could result in 5-10 % reduced resistance (energy loss). Calculated example: 1,000 A, 500 kV, 100 km cable, copper resistivity 1,68Ω·m, conductor cross area 1000 mm² (and for the trapezoidal conductor the area is 10% greater due to higher packing factor). Power loss due to resistivity in the case of round-wire conductor would be 1,68 MW and in the case of a conductor made of trapezoidal profiles it would be 1,53 MW. For a year of operation (8 760 h) and at an energy cost of 30,00 EUR p/MWh the operational energy loss saving would be approx. 395,000 EUR p/y. For longer transmission lines or higher currents, the savings would be even greater.

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CUSTOMER

BENEFITS

BENEFITS OF USING TRAPEZOIDAL PROFILES • Higher Packing Factor: Trapezoidal wires fit together more efficiently due to their shape, allowing for better packing density. This results in a conductor that occupies less space while maintaining the same electrical capacity. The increased packing factor can reduce the overall size of the cable for a given current rating or allow for higher current carrying capacity in the same space. • Lower Losses: Due to the more efficient packing of trapezoidal wires, the conductor has a lower resistance for the same cross-sectional area, which leads to lower resistivity losses and improved efficiency. • Improved Flexibility: Trapezoidal wires, when compared to compacted round wires, may offer better flexibility for installation in certain situations, especially in underground or underwater applications where bending radius and maneuverability are important. • Reduced Skin Effect: The arrangement of trapezoidal profiles can potentially help reduce the skin effect, which is the tendency of current to concentrate on the outer surface of the conductor at high frequencies. The flatter shape can allow for better current distribution through the conductor, especially in HVDC systems. • Enhanced Mechanical Strength: The trapezoidal profile provides better mechanical strength and structural integrity because the conductors interlock more securely, which can be critical for the durability of the cable under mechanical stress (e.g., vibration, tension). • Long-Term Operational Savings: The enhanced efficiency and reduced losses of trapezoidal conductors often translate into long-term operational savings. Over the life of a high-capacity HVDC system, these savings can significantly outweigh the initial higher manufacturing costs. This is especially true in applications like underwater or underground cables, where space constraints and efficiency are critical.

Enhanced Mechanical Strength: could result in 5-10 % fewer damages or lower repair costs. Calculated example: If the total installation cost of a large HVDC cable system is 100 MEUR, and mechanical strength reduces the risk of damage and rework by 5%, this could result in savings of 5 MEUR in reduced repair and reinstallation costs.

Trapezoidal profiles ELCOWIRE.COM ELCOWIRE.COM

Compacted round wire 9

CONDUCTOR

MATERIAL

CONDUCTOR MATERIAL Elcowire Business Unit High Voltage specialises in designing and producing copper and aluminium conductors for high voltage cable manufacturers. Conductors are produced either by exrusion or drawn process. Elcowire High Voltage’s conductor materials are used for advanced cables in interconnections, offshore wind parks, underground powerlinks and other applications. In close collaboration with the customer, Elcowire High Voltage design and produce conductor solutions depending on external requirements, customer specification and installation environment. The available market is dependent on design of conductor (AC or DC, insulation type, laying depth etc). Regardless of cable design, Elcowire High Voltage has a suitable conductor solution.

Min. 2.8 1.1 4.1

mm) (mm) m2)

Max. 40 32 800

Product Overview

Process

Min Range

Max Range

Range unit

Cu-trapezoids

Extrusion

3,0

400

mm2

Max. 40 32 800Max.

Al-trapezoids

Extrusion

4,1

800

mm2

Cu-center

Extrusion

2,0

30,0

Al-center

Extrusion

4,0

32,0

Cu-wire

Drawing

1,1

4,0

Al-wire

Drawing

2,7

7,1

Drawing

24,0

30,5

mm2

f different types of profiles that we have manufactured

m) mm) m2)

Min. 2.8 1.1 4.1Min.

mm) 2.8 40 different types of profiles that we have manufactured s (mm) 1.1 32 o agreement. 2 mm ) 4.1 Min. Max.800

m) 2.8 40 f different types (mm) 1.1 of profiles 32 that we have manufactured 2 m ) Approx 4.1 Capacity 800

(kg)

different types 300of profiles that we have manufactured

1100

of delivery and types of package can be made by agreement

omposition:

agreement. ngth:

EN AW-1370 max 28.0 nm Rm 60-90 N/mm2 L200 min. 25 %

Al-trapezoids

Approx Capacity

019 + A1:2022 (kg) Aluminium and aluminium alloys – chemical oand agreement. form300 of wrought products

1100 4agreement. Aluminium for Electrical Engineering; Wires of pure Aluminium; of delivery and types 10 of package can be made by agreement

onditions of Delivery Approx Capacity

mposition: (kg)EN AW-1370 mate 15 meter long end is at the bottom of the drum, ie at max starting 28.0 nm Approx Capacity

ELCOWIRE.COM

CONDUCTOR

MATERIAL

The offered conductor solutions are either made of Copper or Aluminium in various alloys, qualities, shapes, sizes and compositions and are produced in either extruded or drawn processes. The offering also includes customized logistics and packaging arrangements. Furthermore Elcowire proudly offers Low-carbon Copper products made from either Recycled or Primary copper, both categories significantly lowering CO2 emissions. Elcowire has supported the High Voltage cable market with its conductor material for more than 50 years and our competence is deeply rooted in our people and our processes. The extrusion process, which Elcowire view as one of its primary and core competences and where Elcowire both design and manufacture its own machines and tools, is highly flexible and versatile. This makes the extrusion process suitable not only for high volume production but also for small production series with extraordinary demands and specific customer requirements. The conductor material produced by extrusion process is characterised by high tensile strength, low resistivity and being formable (soft).

Resistivity, nΩmm

Tensile Strength N/mm2

Elongation, %

220-260

Min 35%

Max 17,24

130

60-90

Min 25%

Max 28,0

230

220-260

Min 35%

Max 17,24

138

60-90

Min 25%

Max 28,0

238

min 200

Min 28%*

Max 17,24

121

(115-150)

(1,5-2,5%)

Max 28,265

220

(115-120)

(1,5-2,5%)

Max 28,265

220

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EK Spec.

MATERIAL SPECIFICATION

COPPER

EK SPEC 120 RE, HARD EK 120 CU-WI Cu-wire, Hard Dimensions:

ø 1.11 - ø 4.10 mm Dimensions: Ø 1.11 - Ø 4.10 mm

1 Dimensions

Tolerance of dimensions:

Tolerance of diameter: ±1%

2 Tolerance of dimensions

Deviation circularity: Tolerancefrom of diameter: 1 %max 2% Deviation from circularity: max. 2 %

Form of delivery: 3 Form of delivery

Packing Packing

Approx Capacity Wire diameter (kg) (mm) Approx Capacity Wire diameter (kg) (mm) 25

Coils Förpackning

1.11 – 3.75

Coils 25 1.11 - 3.75 EK560 560 250 1.11 – 3.75 EK 250 1.11 - 3.75 DIN 630 400 1.11 - 4.10 DIN630 400 1.11 – 4.10 Fibre barrel E500 300 1.20 - 2.50 Octabin 1200 1500 1.11 - 3.15 Fibre barrel E500 300 1.20 – 2.50 Other forms of delivery and types of package can be made by agreement. Octabin 1200

4 Requirements

1500

1.11 – 3.15

Copper Cu-ETP Other forms of8.93 delivery Density: g/cm³and types of package can be made by agreement. Wire diameter

Tensile Strength Resistivity Min. (N/mm 2) Max. (nm) 1.11 - 1.50 440 17.93 Density: g/cm3 (1.50) 8.93 - 2.00 430 (2.00) - 2.40 420 Wire diameter (2.40) - 3.00 400 Tensile Strength 17.76 (3.00) -(mm) 3.55 390 Min. (N/mm2) (3.55) - 4.00 380 440 – 1.50 (4.00) -1.11 4.10 370

Requirements: Copper(mm) Cu-ETP

(1.50) – 2.00

5 References

EN 13602

Resistivity Max. (nΩm) 17.93

430

17.76

Copper and copper alloys - Drawn. round copper wire for

(2.00) – the 2.40manufacture of electrical 420 conductors. (2.40) – 3.00

6 Miscellaneous

400

Deliveries can also be made by the following specification: (3.00) – 3.55 390 SEN 240102. Wrapping test and reverse bend test according to EN 13602 is not done. (3.55) – 4.00

380

(4.00) – 4.10

370

References:

EN 13602 - Copper and copper alloys, drawn round copper wire

for manufacture of electrical conductors

Miscellaneous:

Deliveries can also be made by the following specifications:

Author: Hill, Anton Documentno:

162

SEN 240102

Approved by:

Ciardi, Jonas

Issue: 8.0 Wrapping test and reverse bend according to EN 13602

Approved:

2021-11-02

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MATERIAL SPECIFICATION

COPPER

EK 121 CU-WIRE, ANNEALED & MULTIWIRE Dimensions:

ø 0.19 - ø 0.41 mm (x max . 8 wires)

ø 0.42 - ø 0.52 mm (x max . 4 wires)

ø 1.11 - ø 4.00 mm (single wire)

Tolerance of dimensions:

Form of delivery:

Wire diameter (mm)

Tolerance (mm)

Deviation from circularity

0.19-0.25

±0.003 mm

max 0.006 mm

(0.25) – 0.40

±0.004 mm

max 0.008 mm

(0.40)-4.00

±1%

Max 2 %

Packing

Approx Capacity (kg)

Wire diameter (mm)

EK 560

215

0.19 – 3.60

DIN 630

400

0.19 – 4.00

Fibre board barrel

300

1.38 – 2.50

Octabin 1200

1700

1.11 – 3.35

Coils

2.50 – 3.70

Other forms of delivery and types of package can be made by agreement.

Requirements: Copper Cu-ETP or Cu-ETP 1

Density: 8.93 g/cm3

Resistivity: 1 7.24 nΩm

Tensile Strength: Rm (min. 200) N/mm2 Wire diameter (mm)

Elongation L200 Min (%)

0-19

(0.32) – 0.50

(0.50 – 0.52

1.11 – 0.50

(1.50) – 3.00

(3.00) – 3.94

References:

EN 13602

manufacture of electrical conductors.

Miscellaneous:

Wrapping test and reverse bend test according to EN 13602 is not done

without special agreement

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Copper and copper alloys - Drawn round copper wire for the

13 13

MATERIAL SPECIFICATION

COPPER

EK 130 CU-PROFILE, SOFT Dimensions:

Min.

Max.

Width (mm)

Thickness (mm)

Area (mm2)

400

Examples of different types of profile:

Tolerance of dimensions: Form of delivery:

According to agreement

Packing

Appprox Capacity (kg)

GL 800

800

VKT 1250

3500

Other forms of delivery and types of package can be made by agreement.

Requirements:

Copper Cu-ETP, R200 Density: 8.93 g/cm3 Oxygen: max 600 ppm Resistivity: 1 7,241 nΩm Tensile Strength: Rm 220-260 N/mm2

References:

EN 13601

Copper and copper alloys - Copper rod, bar and wire for general electrical

purposes.

14 14

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MATERIAL SPECIFICATION

COPPER

EK 138 CU-WIRE, SOFT Dimensions: Diameter (mm) Area (mm2)

Tolerance of dimensions:

Min.

Max.

2.00

700

Wire diameter (mm)

Tolerance (mm)

2.00-2.25

±0.028

(2.25)-3.00

±0.03

(3.00)-6.00

±0.04

(6.00)-10.00

±0.05

(10.00)-18.00

±0.06

(18.00)-30.00

±0.07

Deviation from circularity: max. half the tolerance of diameter

Form of delivery:

Packing

Approx Capacity (kg)

Coils

BOB 630

200

GL 800

700

VKT 1250

3500

Coils

Max 4500

Other forms of delivery and types of package can be made by agreement.

Requirements:

Copper Cu-ETP Density: 8.93 g/cm3 Resistivity: 1 7,241 nΩm Tensile Strength: Rm 220-260 N/mm2* Elongation: L200 min. 35%*

References:

* Can only be measured up to 22.5 mm. EN 13601 - Copper and copper alloys, copper, bar and wire for general electrical purposes.

Miscellaneous:

An approx 15 meter long starting end is at the bottom of the drum, ie at the end of the length. There is a slightly discolored piece and a joint. It is recommended that the starting end is cut away since the tensile strength cannot be guaranteed. The profile is usually coated with a thin layer of white oil (paraffin oil), which facilitates uncoiling and reduces the risk of surface damage. Coarse dimensions can also be protected with a longitudinal crepe paper.

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15 15

CUSTOMER

REQUIRENENTS

CUSTOMER REQUIREMENTS

NEW PICTURE Business Unit

WIRE & STRANDS

At Elcowire we believe that an open dialogue with our customers is key to guiding material choices, ensuring the selected solution aligns with performance demands, sustainability goals and long-term value.

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MATERIAL SPECIFICATION

ALUMINIUM

SPEC 220 HARD AL-WIRE, EKEK 220 Al-wire, Hard

ø 2.65 - ø 7.10 mm Dimensions: 1 Dimensions Tolerance of dimensions:

Dimensions: Ø 2.65 - Ø 7.10 mm

Diameter

Tolerance

Ø 2.65 - Ø 2.99 2 Tolerance of dimensions Diameter

± 0.03 Tolerance

Ø 3.00 - Ø 7.10

Form of delivery: 3 Form of delivery

Ø 2.65 –can Ø 2.99 0,03 Other tolerances be made byagreement. Ø 3.00 – Ø 7.10  1% Other tolerances can be made by agreement. Packing

Approx Capacity (kg)

DIN 630 Octabin

Packing

145

Approx Capacity (kg)600

Förpackning DIN Other forms of630 delivery and types145 of package can be made by agreement. Octabin 600 Aluminium AW of delivery and types of package can be made by agreement. OtherEN forms

Requirements:

Density: 4 Requirements

2.703 g/cm3

Resistivity: max 28.265EN nΩm Aluminium AW-1350 or -1370 according to EN 573-3 Density: 2,703 g/cm³ Resistivity: Tensile max 28,265 nm Wire diameter Strength Elongation 1) Wire diameter Tensile Strength Elongation 2 (mm) Min. (N/mm ) 2 1) Min (%) Min. (N/mm ) (mm) Min. (%) 2.50 – 2.75 150150 2,50 - 2,75 1,5 1.5 2,76 - 3,00 145 1,6 2.76 – 3.00 145140 3,01 - 3,50 1,7 1.6 3,51 – 4,00 140 1,8 3.01 – 3.50 140130 4,01 – 4,50 1,9 1.7 4,51 – 5,25 2,0 1.8 3.51 – 4.00 140130 5,26 – 6,50 125 2,2 6,51 – 7,00 2,3 1.9 4.01 – 4.50 130120 7,01 115 2,5 4.51 – 1)5.25The Tensile Strength 130 is not according to ASTM. 2.0

5.26 – 6.50 5 References

125

2.2

SS-EN 573-3 Aluminium and aluminium alloys– Chemical compositions and 2.3 plastic 120 formed product types ASTM B230M Aluminium 1350-H19 wire for electrical purposes

6.51 – 7.00 7.01 -

6 Miscellaneous References:

Miscellaneous:

± 1%

115

2.5

Production on reels 630) gives the following: compositions and SS-EN 573-3 Aluminium and(DIN aluminium alloys - Chemical - Dimensions up to Ø 5,3 mm running with automatic spool change and the plastic formed product inner end istypes. pulled out. - Dimensions Ø 5,3 mm is manually, the. inner end inserted into ASTM B230M Aluminiumover 1350-H 19 wire forchange electrical purposes the hole in the center. Production on reels (DIN 630) gives the following: - Dimensions up to ø 5.3 mm running with automatic spool change and the inner

Author: Documentno:

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end is pulled out.

Hill, Anton Approved by: Curic, Zemka Approved: 198 - Dimensions over ø 5.3 mm Issue: is changed8.0 manually, the inner and inserted into

2022-11-02

the hole in the center. ůĐŽǁŝƌĞ ͕ Žǆ ϵϭϰ͕ ^ ͲϮϱϭ Ϭϵ ,ĞůƐŝŶŐďŽƌŐ͕ ^ǁĞĚĞŶ͕ dĞů нϰϲ ;ϬͿϰϮ ϭϵ ϱϯ ϬϬ͕ ĞůĐŽǁŝƌĞ͘ĐŽŵ͕ s d EŽ͘ ^ ϱϱϲϬϮϳϮϬϱϱϬϭ͕ KƌŐ͘Ŷƌ ϱϱϲϬϮϳϮϬϱϱ

17 17

MATERIAL SPECIFICATION

ALUMINIUM

SPEC 230 EKEK 230 AL-PROFILE, SOFT Al-profile, Soft

Dimensions: 1 Dimensions

Min. Width (mm)

2.8 Width (mm) Thickness (mm) 1.1 Thickness (mm) 2 Area (mm2) Area (mm4.1)

Max.

Min. 40 2.8 1.132 4.1800

Max. 40 32 800

of different types of profiles that we have manufactured ExamplesExamples of different types of profiles:

Tolerance of dimensions:

According to agreement.

2 Tolerance of

Form ofDimensions delivery:

Packing

3 Form of delivery

GL 800

According to agreement.

Appprox Capacity (kg)

300 Approx Capacity (kg) VKT 1250 1100 GL 800 300 VKT 1250 1100 Other forms of delivery and types of package can be made by agreement. Other forms of delivery and types of package can be made by agreement

Packing

4 Requirements Chemical Composition: EN AW-1370 Chemical Composition: EN AW-1370 Requirements: Resistivity: max 28.0 nm

Tensile Strength: max 28.0 nΩm Rm 60-90 N/mm2 Resistivity: Elongation: L200 min. 25 % Tensile Strength: Rm 60-90 N/mm2

5 References

References:

Elongation: L200 min. 25% EN 573-3:2019 + A1:2022 Aluminium and aluminium alloys – chemical composition andAluminium form of wrought products alloys - chemical composition and EN 573-3:2019 + A1:2022 and aluminium form of wrought products. DIN 40501:4 Aluminium for Electrical Engineering; Wires of pure Aluminium; Technical Conditions of Delivery

for15Electrical Engineering; ofbottom pure Aluminium: 6 Miscellaneous DIN 40501:4 AnAluminium approximate meter long starting end Wires is at the of the drum, ie at the end of the length. There is a slightly discolored piece and a joint. It is Technical Conditions of Delivery. recommended that the starting end is cut away since the tensile strength cannot be guaranteed. Miscellaneous: An approximate 15 meter longcoated starting end is atlayer the bottom drum,oil), i.e.which at the end The profile is usually with a thin of whiteof oilthe (paraffin facilitates uncoiling and reduces the risk of surface damage. of the length. There is a slightly discolored piece and a joint. Coarse dimensions can also be protected with a longitudinal crepe paper. It is recommended that the starting end is cut away since the tensile strength cannot be guaranteed. Author: Documentno:

Moses, Christian Approved by: Norlander, Zemka Approved: 2023-01-19 with a thin 202 The profile is usually coated Issue: 5.0layer of white oil (paraffin oil), which facilitates

uncoiling and reduces the risk of surface damage. ůĐŽǁŝƌĞ ͕ Žǆ ϵϭϰ͕ ^ ͲϮϱϭ Ϭϵ ,ĞůƐŝŶŐďŽƌŐ͕ ^ǁĞĚĞŶ͕ dĞů нϰϲ ;ϬͿϰϮ ϭϵ ϱϯ ϬϬ͕ ĞůĐŽǁŝƌĞ͘ĐŽŵ͕ Coarse dimensions can also be protected with a longitudinal crepe paper. s d EŽ͘ ^ ϱϱϲϬϮϳϮϬϱϱϬϭ͕ KƌŐ͘Ŷƌ ϱϱϲϬϮϳϮϬϱϱ 18 18

ELCOWIRE.COM ELCOWIRE.COM

MATERIAL SPECIFICATION

ALUMINIUM

EK238 SPEC 238 RE, SOFT EK AL-WI Al-wire, Soft

Dimensions:

Min.

Max.

Diameter (mm)

1 Dimensions

Area (mm2)

12-6 Min. Diameter (mm) 4 2 Tolerance of(mm diameter: ±1%12.6 Area )

Tolerance of dimensions: Form of delivery 2 Tolerance of dimensions

3 Form of delivery

800 Max.

32 800

Tolerance of dimensions: 1% Packing Approx Capacity (kg) Coils

BOB 630 Packing GL 800 Coils

50 Approx. Capacity (kg) 17 300 Bob 630 60 VKT 1250 1100 GL 800 300 VKT1250 1100 Other forms of delivery and types of package can be made by agreement.

Other forms of delivery and types of package can be made by agreement. Chemical Composition: EN AW-1370

Requirements: 4 Requirements

References: 5 References

Resistivity: max 0 nΩm Chemical Composition: EN AW-1370 Tensile Strength: Rm 60-90 Resistivity: max.N/mm2 28.0 nm 2 Tensile Strength: R 60-90 m Elongation: L200 min. 25% N/mm Elongation: L200 min. 25 % EN 573-3:2019 + A1:2022 Aluminium and aluminium alloys alloys - chemical composition and EN 573-3:2019 + A1:2022 Aluminium and aluminium – chemical and form of wrought products formcomposition of wrought products.

DIN 40501:4 Aluminium for Electrical Engineering; Wires of pure Aluminium; DIN 40501:4 Aluminium forofElectrical Technical Conditions Delivery Engineering; Wires of pure Aluminium: 6 Miscellaneous

Miscellaneous:

TechnicalConditions of Delivery. An approximate 15 meter long starting end is at the bottom of the drum, i.e. at the end of the length. There is a slightly discoloured piece and a joint. It is recommended that the starting end is cut away since the tensile strength An approximate 15 meter long starting end is at the bottom of the drum, i.e. at the end cannot be guaranteed. The profile is usually coateddiscolored with a thin piece layer of white oil (paraffin oil), which of the length. There is a slightly and a joint. It is facilitates uncoiling and reduces the risk of surface damage. recommended that the starting is cut away since the tensilecrepe strength Coarse dimensions can alsoend be protected with a longitudinal paper. cannot be guaranteed. The profile is usually coated with a thin layer of white oil (paraffin oil), which facilitates uncoiling and reduces the risk of surface damage. Coarse dimensions can also be protected with a longitudinal crepe paper.

Author: Documentno:

Moses, Christian 176

Approved by: Issue:

Norlander, Zemka 5.0

Approved:

2023-01-19

ůĐŽǁŝƌĞ ͕ Žǆ ϵϭϰ͕ ^ ͲϮϱϭ Ϭϵ ,ĞůƐŝŶŐďŽƌŐ͕ ^ǁĞĚĞŶ͕ dĞů нϰϲ ;ϬͿϰϮ ϭϵ ϱϯ ϬϬ͕ ĞůĐŽǁŝƌĞ͘ĐŽŵ͕ s d EŽ͘ ^ ϱϱϲϬϮϳϮϬϱϱϬϭ͕ KƌŐ͘Ŷƌ ϱϱϲϬϮϳϮϬϱϱ

ELCOWIRE.COM ELCOWIRE.COM

MATERIAL SPECIFICATION

ALUMINIUM

EK SPEC 260 Solidal, circular and sector shaped 1 Dimensions

EK 260

Circular conductor: 16 - 800 mm² Sector shaped conductor 90°: 25 - 300 mm² D SHAPE R SECTO AND SOLIDAL, CIRCULAR Sector shaped conductor 120°: 25 - 300 mm²

2 Tolerance of dimensions

25 35

Tolerance of 50 dimensions: 70 95 120 150 185 240 300 400 500 630 800

11,10 - 11,46 19,22 - 19,74 12,9 - 13,8 13,36 - 13,64 12,46 - 12,84 21,51 - 22,07 14,97 - 24,66 15,27 - 25,29 14,31 - 14,73

12,58 - 12,96

185

150 12,9 - 13,8 185 14,5 - 15,4 240

16,21 - 16,67

17,59 - 18,08 max 0,206 19,71 - 20,25 max- 0,164 22,60 23,20

240

300 16,7 - 17,6

16,06 - 16,52 27,59 - 28,28 17,16 - 17,50

18,18 - 18,68

25,31 - 25,96 mas 0,125

150

3 Form of delivery

300

18,8 - 19,8 According to agreement

179

19,22 - 19,60

14,11 - 14,53

max 0,100

400

21,2 - 22,2

max 0,0778

500

24,0 - 25,1

max 0,0605

According to agreement. Form of delivery: Author: Hill, Tony Approved by: Documentno:

See more details in the specification

Area (mm²) 16

Dimension Circular conductor: 16 Sector - 800 mm2 DIN VDE angle 120° Sector angle 90° Circular Sector shaped conductor Sector shaped conductor 0295 Sector shaped conductor 90 :̊ 25 - 300 mm2 conductor Area Thickness Width Thickness Width (mm) Sector shaped conductor 120 :̊ 25(mm) - 300 mm2 (mm2) (mm) (mm) (mm) 4,1 - 4,6 50 5,7 - 6,7 9,2 – 10,4 6,4 - 7,4 8,6 - 9,6 5,2 - 5,7 70 7,2 - 8.2 10,3 – 11,5 7,8 - 8,8 9,8 - 11,0 6,1 - 6.7 95 8,4 - 9,4 12,9 – 14,1 9,2 - 10,2 12,1 - 13,3 7,2 - 7,8 Circular Solid Conductor Shaped 90° and 120° All 120 9,4 - 10,6 14,9 – 16,1 10,5 - 11,7 13,9 - 15,1 8,7 - 9,4 150 10,4 - 11,6 16,9 – 18,1 11,6 - 12,8 15,4 - 16,8 Area, Resistance, 10,3 -(mm²) 11,0 (Ω/km) EN 60228 VDE 0295 BS 3988 VDE 0295 BS 3988 185 11,7 - 12,9 19,4 – 20,8 13,2 - 14,4 18,1 - 19,3 11,6 - 12,4 240 13,4 - 14,6 22,7 – 24,1 15,2 - 16,4 21,3 - 22,5 16 4,1 - 4,6 4,46 - 4,54 max 1,91 12,9 - 13,8 BS 3988 Sector angle 120° Sector angle 90° 14,5 - 15,4 Sector shaped conductor Sector shaped conductor 25 5,2 - 5,7 5,2 - 5,7 5,52 - 5,64 max 1,20 Area Area Thickness Width Thickness 16,7 - 17,6 35 6,1 - 6.7 6,1 - 6.7 max 0,868 (mm2) (mm2) 6,51 - 6,65(mm) (mm) (mm) 18,8 - 19,8 25 4,51 - 4,71 8,20 - 8,30 5,12 - 5,33 7,26 - 7,52 50 7,2 - 7,8 7,2 - 7,8 7,57 - 7,73 max 0,641 21,2 - 22,2 35 5,29 - 5,56 9,39 - 9,76 6,02 - 6,30 8,52 - 8,87 24,0 - 25,1 70 8,7 - 9,450 8,7 -6,19 9,4 - 6,489,11 - 9,29 max 0,443 10,90 - 11,31 7,04 - 7,35 9,93 - 10,31 27,3 - 28,4 70 7,49 - 7,78 13,09 - 13,49 8,51 - 8,81 11,95 - 12,32 95 10,3 - 11,0 10,3 - 11,0 10,72 - 10,94 max 0,320 30,9 - 32,1 95 8,78 - 9,19 15,39 - 15,84 10,60 - 10,40 14,08 - 14,49 120 11,6 - 12,4 11,610,02 - 12,4 - 10,35 12,06 - 17,29 12,30 - 17,78 11,35 - 11,71 15,85 max- 0,253 120 16,29 See more details in the specification

IEC

Dimensions: 60228

Issue:

Hendess, Viktor 7.0

Approved:

2024-10-28

ůĐŽǁŝƌĞ ͕ Žǆ ϵϭϰ͕ ^ ͲϮϱϭ Ϭϵ ,ĞůƐŝŶŐďŽƌŐ͕ ^ǁĞĚĞŶ͕ dĞů нϰϲ ;ϬͿϰϮ ϭϵ ϱϯ ϬϬ͕ ĞůĐŽǁŝƌĞ͘ĐŽŵ͕ s d EŽ͘ ^ ϱϱϲϬϮϳϮϬϱϱϬϭ͕ KƌŐ͘Ŷƌ ϱϱϲϬϮϳϮϬϱϱ 20 20

ELCOWIRE.COM ELCOWIRE.COM

MATERIAL SPECIFICATION

Requirements:

References:

Area (mm2)

Tensile Strength Min. (N/mm2)

-25

100 - 130

35 – 50

80 - 110

70 -

60 - 90

Density:

2.70 g/cm3

Chemical Composition:

EN AW - 1370

ALUMINIUM

EN 573-3:2019 + A1:2022 Aluminium and aluminium alloys - chemical composition and form of wrought products. DIN VDE 0295 Leiter für Kabel und isolierte Leitungen für starkstromanlagen. EN 60228 conductors of insulated cables BS 3988 Solid conductors for insulated cables

Miscellaneous:

An approximate 15 meter long starting end is at the bottom of the drum, i.e. at the end of the length. There is a slightly discolored piece and a joint. It is recommended that the starting end is cut away since the tensile strength cannot be guaranteed. The profile is usually coated with a thin layer of white oil (paraffin oil), which facilitates uncoiling and reduces the risk of surface damage.Coarse dimensions can also be protected with a longitudinal crepe paper.

ELCOWIRE.COM ELCOWIRE.COM

PACKAGING

Min. 2.8 1.1 4.1

mm) (mm) m2)

OVERVIEW

Max. 40 32 800

different types of profiles that we have manufactured

Product & Packaging Overview

m) mm) mm) 2) m(mm)

m2)

Process

Mb 560

Mb 760

DIN 630

Max. 40Max. 32 40 800 32

Cu-trapezoids

Extrusion

Al-trapezoids

Extrusion

Cu-center

Extrusion

Al-center

Extrusion

Cu-wire

Drawing

Al-wire

Drawing

Al-trapezoids

Drawing

Carrying capacity, Cu in kg

215

500

Carrying capacity, Al in kg

150

Wooden drum

Steel drum

Cardbox/wooden pallet

Min. Min. 2.8 1.12.8 4.11.1

4.1

800

different types that we have manufactured Min.of profiles Max.

m) 2.8 of profiles 40 that we have manufactured different types 1.1 32 omm) agreement. m2) 4.1 800

different types of profiles that we have manufactured

Approx Capacity (kg) 300 1100

of delivery and types of package can be made by agreement

agreement. omposition:

ngth: agreement.

EN AW-1370 max 28.0 nm Rm 60-90 N/mm2 L200 min. 25 %

Approx Capacity (kg) agreement. 300 Aluminium and aluminium alloys – chemical 019 + A1:2022 1100 andApprox form ofCapacity wrought products

(kg)types of package can be made by agreement of delivery and 4 Approx Aluminium 300for Electrical Engineering; Wires of pure Aluminium; Capacity mposition: EN AW-1370 onditions(kg) of Delivery 1100 max 28.0 nm 300 2 of delivery andRtypes of N/mm package can be made by agreement gth: m 60-90 mate 15 meter starting end is at the bottom of the drum, ie at 1100 long L200 min. 25 % he length.and There is a discolored piece and a joint. It is f delivery types of slightly package can be made by agreement omposition: EN AW-1370

ed that the starting end is cut away since the tensile strength max 28.0 nm

uaranteed. mposition: ENRAW-1370 19 + A1:2022 Aluminium and aluminium alloys – chemical 2 22 ngth: m 60-90 N/mm 22 s usually with a thin max 28.0 nmlayer of white oil (paraffin oil), which and form ofcoated wrought Lproducts 200 min. 25 2% MB gth: Rm 60-90 ncoiling and reduces theN/mm risk of surface damage. L200bemin. 25 % with aWires Aluminium Electrical Engineering; of pure Aluminium; ensions canfor also protected longitudinal crepe paper.

ELCOWIRE.COM

PACKAGING

OVERVIEW

Packaging Specifications Elcowire offers a variety of logistic and packaging solutions. The primary materials used for the packaging solutions (drums, spools and octabins) are steel, wood, polymere and paper. Steel, polymere and paper solutions are typically used in logistic loop set-ups and wooden solutions are typically used for one way delivery and at longer distances. The choice of packaging solution is dependant on the customer requirement and which solution that is most suitable given the product being supplied. The packaging solutions, particulary the steel and polymere solutions typically involves an investments and can be owned by either Elcowire or the customer. The chart below shows the most common packaging solutions but many more are possible and for any product and customer need, Elcowire will either have or find a suitable packning solution. Part of the packaging solutions Elcowire offers different kind of delivery protections. Such protections can be plastic foil applied on each individual drum and spool or can be a plastic bag covering multiple drums and spools. Further to the packaging solutions, and to ensure secure transport, the drums, spools and octabins are normally placed on a wooden pallet or a steel rack. There are multiple variants available and the most suitable one for each case is decided upon in dialogue between Elcowire and the customer.

TRV 3

E11FS

DIN 1250

VKT 1500

K18

M26

Octabin 1200

500

1600

3500

5000

3000

15000

2000

150

500

1000

1500

900

5000

600

ELCOWIRE.COM

23 23 MB

PACKAGING

SPECIFICATIONS

Mb 560/760 Facts:

Dimensions:

EK 560 Form of delivery:

Mb 560

Mb 760

Material:

Steel

Tare:

Appr. 52 kg

Appr. 111 kg

Capacity (normal):

215 kg copper

500 kg copper

Capacity (max):

250 kg

500 kg

Mainly suitable for:

Wire & profiles

Type

Returnable

Measuring point

Mb 560

Mb 760

L1 = Overall width:

324

330

L2 = Inner width:

280

D1 = Flange diameter:

560

760

D2 = Barrel diameter

305

405

D3 = Centre hole:

127

D4 = Drive pin hole:

R1 = Drive radius (CC):

127

152

We have 2 standard ways of packing the spools:

D4 D3

- On special steel racks

D1 D2

- On EUR-pallet with laths, max 3 pcs

Other info:

The reels are the so-called Mossberg type

1 Facts

Material: Tare: Capacity (normal): Capacity (max): Mainly suitable for: Type:

2 Dimensions

Measuring point L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

24 24

L1 L2

Steel about 52 kgs 215 kgs copper 250 kgs Cu-wire Returnable mm 324 280 560 305 127 25 127

ELCOWIRE.COM

PACKAGING

SPECIFICATIONS

DIN 630 Facts:

EK 560 Dimensions:

1 Facts

Material:

Steel

Tare:

Appr. 90 kg

Capacity (normal):

450 kg copper

Capacity (max):

500 kg

Mainly suitable for:

Fine wire, flexible cu-conductor,

drawn cu and al-wire and cu- and al profiles

Type:

Returnable

Measuring point

L1 = Overall width:

490

L2 = Inner width:

400

D1 = Flange diameter:

630

D2 = Barrel diameter

350

D3 = Centre hole:

127

D4 = Drive pin hole:

R1 = Drive radius (CC):

140

Material: Tare: Capacity (normal): We have 3 (max): ways of packing the reels Form of delivery: Capacity On EUR-pallet Mainly suitablewith for:laths On S2-pallet Type: - On small pallet with laths

D4 D3

D1 D2

L1 L2

Steel about 52 kgs 215 kgs copper 250 kgs Cu-wire Returnable

2 Dimensions Other info:

Measuring point mm L1 Overall width:to DIN 46395 324 The=reel is according The=wooden ISPM 15 L2 Inner pallets width:are treated in accordance with280 D1 = Flange diameter: 560 D2 = Barrel diameter: 305 Form of delivery: DIN630/EUR-I D3 = Centre hole: 127 - On a EUR-pallet D4 = Drive pin hole: 25 R1 = Drive radius (CC): 127 Note: One or two reels strapped on a EUR-pallet 3 Form of delivery We have standard DIN630/S2 ways of packing the spools. Form of2delivery: • On a small pallet. - On S2-pallet • On EUR-pallet with laths, max 4 pcs. One or two reels mounted on a steel pallet 4 Note: Other info. According to our drawing “reg with size of 0355-KO”. a EUR-pallet Only center hole and flange diameter are according to DIN 46397.

Packing name ELCOWIRE.COM EK560/1/fat On a small pallet.

Picture

Note One drum placed25 “eye-to-the-wall” on a

PACKAGING

SPECIFICATIONS

TRV 3 Facts:

Dimensions: EK 560

1 Facts

Material:

Wood

Tare:

About 45 kg

Capacity (normal):

800 kg cu-strip, 500 kg cu-strand

Capacity (max):

1000 kg cu, 350 kg al

Mainly suitable for:

Cu-strands up to 300 cm2, Cu-strips

Type;

Returnable

Measuring point

L1 = Overall width:

500

L2 = Inner width:

350

L3= Flange width:

D1= Flange diameter

900

D2 = Barrel diameter

450

D3 = Centre hole:

100

D4 = Drive pin hole:

D4 D3

D1 D2

L1 L2

Material: Steel R1 = Drive radius (CC): 130 Tare: about 52 kgs Capacity (normal): 215 kgs copper We have the following standard ways of packing the drums: Form of delivery:Capacity (max): 250 kgs Mainly suitable for: Cu-wire - On a small pallet, "eye-to-the sky Type: Returnable - On EUR-pallet, "eye-to-the sky" - On EUR-pallet with laths, "eye-to-the wall"

2 Dimensions

Other info:

- On Speedypoint -pallet "eye-to-the wall" Measuring cradle width: L1- In= aOverall L2- Lagged, = Innerplaced width:in a cradle D1 = Flange diameter: - Loose. (See picture above.) D2 = Barrel diameter: The=wooden and pallets D3 Centredrum hole: D4 Drive in pin hole: with ISPM 15. are=treated accordance R1 = Drive radius (CC):

mm 324 280 560 305 127 25 127

Form of delivery: On a small pallet 3 Form of delivery We have 2 standard ways of packing the spools. One drum placed "eye-to-the sky" Note: • On a small pallet. On a small pallet. No strapping • On EUR-pallet with laths, max 4 pcs. Forminfo. of delivery: On a EUR-pallett. 4 Other According to our drawing “reg 0355-KO”. One drum or two drums "eye-to-the sky" Note: Only center hole and flange diameter are placed according to DIN 46397.

Packing name EK560/1/fat 26 26 On a small pallet.

on an EUR-pallet. No strapping.

Picture

Note One drum placed ELCOWIRE.COM “eye-to-the-wall” on a

PACKAGING

SPECIFICATIONS

Form of delivery: On EUR-pallet with laths Note:

One or two drums placed and strapped "eye-to-the sky" On an EUR-pallet. Good solution for two drums with aluminium.

Form of delivery: On Speedy-pallet. Note:

One or two drums placed and strapped "eye-to-the wall" on an Speedy-pallet. Good solutions for two drums with copper.

Form of delivery: In a cradle. Note:

One drum placed "eye-to-the wall" in a cradle. Mp strapping.

Form of delivery: Lagged, placed in a cradle. Note:

Protected with wooden battens nailed to the flanges and secured with a plastic strapping. The drums is then placed "eye-to-the wall" in cradle.

ELCOWIRE.COM

PACKAGING

SPECIFICATIONS

E 11FS Facts:

Material:

Wood and steel

Tare:

About 116 kg

Capacity (normal):

1500 kg

Capacity (max):

1700 kgs

Mainly suitable for:

Copper conductor or profiles

Type:

One way

Cable drum with steel core and Plywood lined flanges.

Dimensions: EK 560

1 Facts

Measuring point

L1 = Overall width:

630

L2 = Inner width:

480

D1 = Flange diameter:

1100

D2 = Barrel diameter

570

D3 = Centre hole:

106

D4= Drive pin hole:

R1 = Drive radius (CC):

160

Material: Tare: Capacity (normal): The drum is placed in a wooden cradle Form of delivery: Capacity (max): Mainly suitable for: Type: The drum is placed "eye-to the-wall Note:

2 Dimensions

Measuring point L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

D4 D3

D1 D2

L1 L2

Steel about 52 kgs 215 kgs copper 250 kgs Cu-wire Returnable mm 324 280 560 305 127 25 127

3 Form of delivery We have 2 standard ways of packing the spools. • On a small pallet. • On EUR-pallet with laths, max 4 pcs. 4 Other info. According to our drawing “reg 0355-KO”. Only center hole and flange diameter are according to DIN 46397. 28 28

Packing name

ELCOWIRE.COM

Picture

Note

PACKAGING

SPECIFICATIONS

DIN 1250 Facts:

Dimensions: EK 560

Material:

Steel

Tare:

About 339 kg

Capacity (normal):

3200 kg copper

1050 kg aluminium

Capacity (max):

3000 kg

Mainly suitable for:

Big copper and aluminium conductor dimensions

Type:

Returnable

Measuring point

L1 = Overall width:

820

L2 = Inner width:

700

D1 = Flange diameter:

1250

D2 = Barrel diameter

650

D3 = Centre hole:

127

D4= Drive pin hole:

D4 D3

D1 D2

R1 = Drive radius (CC): 330 Steel Material: Tare: about 52 kgs Capacity (normal): 215 kgs copper Capacity (max): 250 kgs Form of delivery: One in a steel rack Mainly suitable for: Cu-wire Type: Returnable Material wrapped in plastic or optional crepe paper Other info:

1 Facts

2 Dimensions

Measuring point L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

mm 324 280 560 305 127 25 127

Packing name

Picture

Note

PACKAGING

SPECIFICATIONS

VKT 1500 Facts:

Dimensions: EK 560

1 Facts

Material:

Steel

Tare:

About 295 kg

Capacity (normal):

4500 kg copper, 1500 kg aluminium

Capacity (max):

5000 kg copper, 2000 kg aluminium

Mainly suitable for:

Big copper and aluminium conductor dimensions

Type:

Returnable

Measuring point

L1 = Overall width:

920

L2 = Inner width:

765

D1 = Flange diameter:

1500

D2 = Barrel diameter

750

D3 = Centre hole:

D4= Drive pin hole:

R1 = Drive radius (CC):

Material: Tare: Capacity (normal): Capacity (max): One insuitable a steel rack Form of delivery:Mainly for: Type:

Other info: 2 Dimensions

D4 D3

D1 D2

L1 L2

Steel about 52 kgs 215 kgs copper 250 kgs Cu-wire Returnable

Material wrapped in plastic or optional crepe Measuring pointpaper L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

mm 324 280 560 305 127 25 127

3 Form of delivery We have 2 standard ways of packing the spools. • On a small pallet. • On EUR-pallet with laths, max 4 pcs. 4 Other info. According to our drawing “reg 0355-KO”. Only 30 center hole and flange diameter are according to DIN 46397.

ELCOWIRE.COM

PACKAGING

SPECIFICATIONS

K 18 Facts:

Dimensions: EK 560

1 Facts

Material:

Wood

Tare:

Approx 220 kg

Capacity (normal):

2500 kg cu, 2500 kg al

Capacity (max):

3000 kg cu, 3000 kg al

Mainly suitable for:

Solidal Al and Cu conductors

Type:

Oneway

Measuring point

L1 = Overall width:

1018

L2 = Inner width:

850

D1 = Flange diameter:

1800

D2 = Barrel diameter

1100

D3 = Centre hole:

132

D4= Drive pin hole:

R1 = Drive radius (CC):

500

Material: Tare: Capacity (normal): Capacity (max): Form of delivery: The drum is placed in a wooden cradle Mainly suitable for: Type:

Note: 2 Dimensions

D4 D3

D1 D2

L1 L2

Steel about 52 kgs 215 kgs copper 250 kgs Cu-wire Returnable

The drum is placed "eye-to the-wall"

Measuring point L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

mm 324 280 560 305 127 25 127

31 31

PACKAGING

SPECIFICATIONS

M 26 Facts:

Dimensions: EK 560

1 Facts

Material:

Steel

Tare:

1000 - 1250 kg

Capacity (normal):

10000 kg cu. 5000 kg al

Capacity (max):

21000 kg cu theoretical 6400 kg al

Mainly suitable for:

Solid cu and al-conductors, Al-tubes

Type:

Customer owned

Measuring point

L1 = Overall width:

1404

L2 = Inner width:

1194

D1 = Flange diameter:

2800

D2 = Barrel diameter

1580

D3 = Centre hole:

132

D4= Drive pin hole:

R1 = Drive radius (CC):

400

D4 D3

D1 D2

L1 L2

Material: Steel Tare: about 52 kgs Capacity (normal): 215 kgs copper Form of delivery We have the following standard ways of packing the drums: Capacity (max): 250 kgs Mainly suitable for: Cu-wire - In a custom made steel rack Type: Returnable

2 Dimensions

- Loose.As per the illustration here below.

Measuring point L1 = Overall width: L2 = Inner width: D1 = Flange diameter: D2 = Barrel diameter: D3 = Centre hole: D4 = Drive pin hole: R1 = Drive radius (CC):

mm 324 280 560 305 127 25 127

Picture

Note ELCOWIRE.COM One drum placed

PACKAGING

SPECIFICATIONS

OCT. 1200 Facts:

Dimensions:

Material:

Corrugated paper

Tare:

32 kg (incl. Oct-pallet)

Capacity (normal):

1500 kg cu

Capacity:

2000 kg cu/600 kg al

Mainly suitable for:

Copper Wire/Aluminium wire

Type:

Oneway

Measuring point

Outside diameter

1050

Core diameter

Height

1250

Form of delivery: We have 2 standard ways of packing the octabins: - Normal packing Seaworthy packing. The octabin is placed in a plastic bag.

Other info:

The octabin is secured on the pallet with plastic-straps. Wooden boards are placed on the lid for safer and easier securing. The wooden pallets are treated in accordance with ISPM 15.

ELCOWIRE.COM

OUR

COMMITMENTS

COPPER ALTERNATIVES OUR SOLUTIONS ARE AN ESSENTIAL COMPONENT IN THE ELECTRICAL AND INFRASTRUCTURE INDUSTRIES. WITH RESPECT FOR THE ENVIRONMENT AND FUTURE GENERATIONS, WE ARE DEVELOPING ADVANCED TECHNOLOGIES TO PROVIDE YOU WITH OUTSTANDING ENERGY-SAVING PRODUCTS WITH MAXIMUM CIRCULARITY.

STANDARD COPPER Our copper is responsible sourced to prevent abuses of human rights, avoid contributing to conflicts, as well as safeguarding health and safety of miners in the supply chain. Our cathodes are LME Grade A and in accordance with the standard ASTM B115, or EN 1978.

LOW-CARBON COPPER The Low-carbon Copper has less than half of the CO2 emissions per kg copper compared to standard copper. The reduced CO2 emissions of our Low-carbon Copper have been validated scientifically and will play an important role in the transition, to achieve the goal of net-zero CO2 emission by 2050 set by the EU. The carbon emissions reduction by using Low-carbon Copper is based on using copper mines with electrified production, Elcowire's lean prodution methods, very efficient ore concentration process and a world-class green energy mix. Elcowire sets the example by producing semi-fiished and finished products that have a low impact on nature and climate.

RECYCLED COPPER One of the most significant benefits of copper is its recyclability. Copper is a highly sought-after material in the recycling industry because it can be recycled over and over again without losing its quality or purity. This means that copper can be reused in new products, reducing the need for mining and extraction of new copper ore. Recycling copper also reduces energy consumption and greenhouse gas emissions associated with copper production, making it an environmentally friendly choice. Elcowire's waste management and processing of materials are focused on going from linear flows to circular flows, supporting the core of a circular economy.

Metals are extracted with lowest possible impact from suppliers' mines

Mines

End-of-Life materials can be sent back to smelters to be refined in several process steps

Suppliers (smelters) Cathods (raw material) manufacturing

End-of-Life copper can be sent back to Elcowire to be recycled Internal metal scrap is recycled

Process scrap from customers can be recycled at Elcowire

End-of-Life At the material end-of-life Elcowire Customers - Wire, rod and conductor - Cable and other copper based there are several possibilities for the material to get a new life material manufacturing soluctions manufacturing

Elcowire's circularity process enables our customers to reduce their CO2 emissions. 34 34

ELCOWIRE.COM

OUR

COMMITMENTS

OUR COMMITMENT TO ENVIRONMENTAL SOCIAL GOVERNANCE & SUSTAINABILITY FOR THE EUROPEAN HIGH VOLTAGE CABLE INDUSTRY Copper is a sustainable material with unrivaled efficiency and recyclability. As a leading copper processing company we recognize the critical role copper plays in the Green Energy Transition and thus the European High Voltage Cable Industry. Our mission goes beyond producing high-quality copper products – we are dedicated to ensuring that every step of our process contributes positively to the environment and the society. Our journey towards sustainability begins with the responsible sourcing of copper. We collaborate with suppliers who meet the highest standards on environmental protection and social responsibility. Our commitment to ethical sourcing ensures that the copper we process is extracted and/or recycled with minimal environmental impact, preserving ecosystems and benefiting local communities. We apply the same level of responsibility throughout our own processing operations where we continuously seek ways to reduce energy consumption, water use and emissions. These efforts help to reduce the carbon footprint of the high voltage cables made from our copper, supporting the ambitious sustainability goals set by both our society and our customers. Through our green initiatives, we ensure that the copper used in high voltage cables contributes to a low-carbon, energy-efficient future. We understand that sustainability extends beyond environmental impact, it includes the people and communities that make our products possible. Our CSR initiatives focus on supporting local communities, promoting fair labor practices, and contributing to social development in areas where we operate. By ensuring ethical business practices and transparency throughout our operations, we create long-term value for society, supporting both economic growth and social well-being. Innovation is at the heart of our sustainability efforts. We continuously invest in new technologies and processes that improve the efficiency and environmental performance of our copper products. By embracing cutting-edge solutions, we help the European High Voltage Cable Industry to meet the growing demand for sustainable and renewable energy transmission while reducing its environmental impact. Our aim is to be a catalyst for the Green Energy Transition. Elcowire Business Unit High Voltage is proud to contribute to the Green Energy Transition and the European High Voltage Cable Industry’s sustainability journey. Our products are more than just materials—they are fundamental to powering Europe’s Green Energy Transition, enhancing efficiency, and reducing environmental impact. Through responsible sourcing, processing, and recycling, we are ensuring our part of the value chain in building a sustainable future.

ELCOWIRE.COM

CONTACT

CUSTOMER SERVICE CENTER HIGH VOLTAGE

CALLE CROONA Sales Manager

CHRISTIAN MOSES Sales & Application Engineer

TONY HILL Sales & Application Engineer

Markets: Sweden, Denmark, Norway, Finland Language: Swedish & English calle.croona@elcowire.com +46 (0)705 300 696

Language: German, English & Swedish christian.moses@elcowire.com +46 (0)730 894 765

Language: Swedish & English tony.hill@elcowire.com +46 (0)703 195 366

36 36 36

LOUISE OLSSON Helsingborg

DÖRTE LÛTHJE-FRISTEDT Helsingborg

Language: Swedish & English louise.olsson@elcowire.com +46(0)42 19 53 15

Language: German, Swedish & English dorte.fristedt@elcowire.com +46 (0)42 19 53 42

ISABELLE PERSSON Helsingborg

KAREN CARLSTRÖM Helsingborg

Language: German, Swedish, English & French isabelle.persson@elcowire.com +46 (0)42 19 53 40

Language: English & Swedish karen.carlstrom@elcowire.com +46 (0)790 890 350

ELCOWIRE.COM

CONTACT

”

MANAGEMENT HIGH VOLTAGE

With sustainability in mind, combined with wide technical knowledge and experience in establishing new areas of operation and business, we are looking forward to give you answers to your questions... ELCOWIRE TEAM

OUR PROMISE - We work deliberately to earn and maintan our customer’s trust. - We listen carefully to and do our utmost to live up to our customer’s wishes, demands and expectations.

MIKAEL JOHANSSON Helsingborg Language: Swedish, English & German mikael.johansson@elcowire.com +46 (0)702 190 165

- We act and do business in accordance with the Elcowire Code of Conduct. - Our business and business relationships are managed to be long term sustainable. - We shall continuously develop and strengthen our capabilities in order to stay competitve and relevant.

OUR REFERENCES

ELCOWIRE.COM

- North Sea Link:

Norway-UK

- Viking Link:

Denmark-UK

- Dogger Bank:

Scotland

- Neu Connect:

Germany-UK

- Sued Link:

Germany

- SüdOstLink:

Germany

- Champlain Hudson Express:

Canada-USA

37 37

CUSTOMER

RELATIONSHIP

SUSTAINABLE RELATIONSHIP WITH OUR CUSTOMERS

The Group has expanded and this has added production capacity, but perhaps even more importantly, sales capacity, technical competence and experience. Capacity is important, but even more so is the knowledge of our Elcowire colleagues.

ELCOWIRE.COM

COMPANY OVERVIEW

ELCOWIRE GROUP OUR BUSINESS UNITS

ROD

WIRE & STRANDS

BU Rod has an annual production capacity of 300 000 tons of pure and silver, tin- and magnesium-alloyed copper wire rod. BU Rod is one of the largest manufacturers in Europe with continuous cast and upcast in rod dimensions 8–30 mm.

Our drawn wire products cover a diameter range between 4,6 mm and 0,05 mm. They are made from Elcowire continuous cast wire rod. BU Wire & Strands manufactures our wires in compliance with European and international standards.

PRODUCT CATALOGUE Overhead Contact Line Systems Profiles

HIGH VOLTAGE BU High wires Voltage’s conductor materials are being Center

BU High materialsoff areshore being used inVoltage’s cables interconnections, Round wires forconductor used cablesunderground for interconnections, offand shore wind windinparks, power links other parks, underground power links and other applicaapplications. tions. BU High Voltage offers our extensive knowledge BU High Voltage offers to our extensive knowledge and products primarily manufactures of high and products primarily manufactures voltage and extra highto voltage cables. of high voltage and extra high voltage cables.

RAIL BU Rail serves the worldwide market for overhead conductor material, including catenary and contact wires, feeder, stitch, jumper and earthing wires. Our products are suitable for all speeds of operation and support sustainability in railway design.

HIGH VOLTAGE

ELCOWIRE GROUP

SPECIALS BU Specials is a leading provider of drawn and extruded profiles used in various applications for energy transmission. BU Specials is supporting our customers to build up renewable energy transmission systems.

ELCOWIRE.COM ELCOWIRE.COM

Centre eller center wires?

With an annual production of 300 000 MT Elcowire is one of the largest manufacturers in Europe of copper wire rod, wires, stranded conductors, profiles and overhead catenary systems made from copper, copper alloys and aluminium.

TRUST. RESPONSIBILITY. RESPECT. PASSION. CONTACT Elcowire Group AB Elektrogatan 20, 251 09 Helsingborg, Sweden

Elcowire Group | LinkedIn elcowire.com

Elcowire takes no responsibility for the information being correct, complete or current.