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Elcowire Rail Presentation

Page 1


Business Unit Rail

Hettstedt, 05.09.2022

Liljedahl Group

“Participatory ownership combined with financial strength to give us the freedom to act.”

• Creating stable conditions for long-term profitable growth at each holding

• Focused on development, driven by the joy of finding new ways to make our business better and better

• A family company that wants to deserve our reputation by behaving responsibly and working in harmony with the surrounding community

• Taking an active role as a long-term owner by providing expertise and opportunities for continuous development of each holding

Welcome to Elcowire

“Together for the sustainable design of our future.”

We are a dynamic international Group with strong attention to our customers’ demands. We work directly with you, providing excellent customer support, the highest quality products, reliability, a focus on detail and a close-knit technical partnership.

Continous Movement For Over 200 Years

Our history of innovations, high-quality products, reliability and attention to details has taken us to where we are today. We are driven by the power of permanent improvement, with our customers always in focus. Now we have channelled all of our combined knowledge and offerings into one unified entity – the Elcowire Group.

Our Mission & Vision

Our Mission

• We are the leading supplier in Europe, developing products and services based on wire rod for the electrical and infrastructure industry with copper and aluminium solutions.

• By challenging ourselves and continuously improving our processes, we provide solutions for a sustainable world.

Our Vision

• Together with our customers, suppliers and partners, we develop and build a sustainable society based on our history, know-how and passion.

Our Values

These key-words describe how the Elcowire Group views enterprise, business development and the relationships to customers, suppliers, employees and the surroundings:

Responsibility

We build on and nurture long-term relationships and we act responsibly towards customers, coworkers, partners, our owner and society.

Respect

We listen to and show consideration for one another. We recognize each other’s differences.

Trust

We are committed and dedicated to fulfilling our promises. We act in a trustworthy and reliable manner.

Passion

Our customers’ success is our passion. It is our priority to meet the needs and challenges of our customers.

Solutions to move society forward!

• Europe’s leading supplier of wire rodbased products and services

• Sustainably sourced copper and aluminium solutions for a modern, eco-friendly infrastructure

• Advanced technologies and alloys, developed in close cooperation with customers – according to their needs

• Enabling new possibilities within e-mobility, clean energy, transportation, infrastructure, communication and more!

From cathodes …

• High-quality, Grade A Cathodes

• Supplied only from the most trusted sources, with our copper coming from the eco-friendliest mines and smelters in the world

• Part of a responsible supply chain, with sustainable transportation throughout the product journey

• Certified low CO2 footprint and high recycled material content

• Re-melted at end of lifecycle, producing new cathodes to close the loop

Elcowire Rail

Solutions to move society forward!

• Europe’s leading supplier of wire rod-based products and services

• Sustainably sourced copper and aluminium solutions for a modern, eco-friendly infrastructure

• Advanced technologies and alloys, developed in close cooperation with customers – according to their needs

• Enabling new possibilities within e-mobility, clean energy, transportation, infrastructure, communication and more!

Stranded Conductors and Contact Wires

GERMANY | SWEDEN | SWITZERLAND | AUSTRIA | NORWAY
SPAIN | FRANCE | BULGARIA | ROMANIA | TURKEY
GREECE | GREAT BRITAIN | DENMARK | MALAYSIA
INDONESIA | BOLIVIA | USA | CHINA | AUSTRALIA …

Serving the overhead contact line market

Catenary Wire, Feeder Wire, Stitch Wire

Dropper Wire

Contact Wire

Jumper Wire

Earthing Wire

System Design for Customer Benefit

Operation Speed & Transport Capacity

Customer Benefit

TCO Total Cost of Ownership

LCC Low Carbon Copper

CO2 Reduced carbon dioxide emissions

R Reduced wear during operation

A Extended temperature range, safety

M Reduced maintenance

S Extended system availability

RAMS: Reliability, Availability, Maintainability, Safety; applicable standard: EN 50126

Improve RAMS of your infrastructure and reduce Life-Cycle-Cost

Sicher reisen! Safe travel!

Valthermo

• Contact and Catenary Wires for maximum conductivity, wear resistance, thermal performance

Valcond

• Contact and Catenary Wires for required high tensile strength combined with high conductivity

• Dropper Wires for maximum flex life at high conductivity

Valreel

• Service offering for your reels including training and measurement

Valflex

Selected sales references from our portfolio

World’s longest railway tunnel (double tube each 57 km length), operated up to 250 km/h. Supplies include Contact Wire CuAg 120 mm² (170 km), Catenary Wire BzII 70mm² (170 km), Conductors (Cu 850 km, Al 100 km).

Supply of 500 km of 150 mm² CuMg contact wire, designed for 350 km/h. First line in Europe with automatic tensioning devices up to 31,5 kN mechanical force. Deliveries 2001 – 2003.

Network of 2.060 km with 900.000 travelers per day. Overhead contact line system operated at DC 1.500 V.

Route length 25 km replacing busiest bus line in Helsinki.

Daily ridership increase from 40.000 to 91.000 by 2030

expected: >1,2 km Dropper wire, >50 km of Valthermo contact wire, >50 km 70 mm² Cu Catenary wire.

GOTTHARD BASE TUNNEL
MADRID-BARCELONA HIGH SPEED
SYDNEY & NEW SOUTH WALES
FINLAND RAIDE-JOKERI TRAM

David & Goliath: How to handle 8 MW at 330 km/h

High Speed Line OCL

Horizontal Cross Section

ICE 3, BR 403+406 Power8 MW Train8 Wagons,201m length 16 Bogies

ICE 3: DEUTSCHLANDS ERSTER ZUG FÜR TEMPO 300 (BAHN.DE)

Selected application references from our portfolio

RIGID OVERHEAD CONDUCTOR BEAM

Ulm-Wendlingen (DE)

• Catenary BzII 120 mm²

• Dropper BzII 10 mm²

• Contact CuMg0.5 AC120 mm²

Ceneri Base Tunnel (CH)

• Length (total) 30 km

• Contact Valthermo AC107mm²

+ CONTACT WIRE

DVB Dresden (DE)

• Catenary (2) 150 mm²

• Dropper BzII 10 mm²

• Contact Valthermo AC100 mm²

Technical Aspects

Our support for all project phases: Delivery, Sustainability, Support and Expertise

Specification

Construction

Operation

Elcowire

Support

Contracting and Delivery of Goods

• Timely Delivery on-site including shipping notification (avis)

• Traceability of deliveries

• Delivery plan adjustment considering future hedging conditions

• Trusted and evaluated Freight Forwarders

• “Drum-Empty” web interface for drum recollection

• Storage of material upon request if necessary e. g. due to project delays

Sustainability Improvement

• Innovative Valthermo, Valcond, Valflex offering material properties beyond standard

• Low Carbon Copper (“LCC”) offering reduced CO2-Emissions in mining operations

• Certified CO2 footprint for all products manufactured by Elcowire

• Calculation of CO2 savings and energy savings based on application of a.m. innovative products

• Calculation of cost saving potential and LifeCycle-Cost comparing standard and innovative materials and processes

Support For Your Project

• Selection of suitable drum type and packaging

• Material selection and specification support considering design requirements (e. g. mechanical requirements, traffic density, ampacity, compatibility with components)

• Material Handling Training for Installation Teams

• Measurement Service “post installation” and “during operation” covering geometrical stability and wear

• Material investigation after adverse mechanical or electrical effects

Reduction of energy consumption and CO2 emissions using

Low Carbon Copper LCC

Electrification of Mining Processes

Valthermo, Valcond: innovative materials to reduce energy consumption and CO2 emissions

Elcowire Rail Product Portfolio

Choose the best material for your application!

Leading in Performance

Leading in Conductivity, Wear Resistance, Performance and Life-Time:

Valthermo

• Contact and Catenary Wires for maximum conductivity, wear resistance, thermal performance

Valcond

• Contact and Catenary Wires for required high tensile strength combined with high conductivity

Catenary Wires for all speeds and applications made of standard and innovative alloys

• Ampacity acc. EN 50119

• Cross Section 120 mm² (19x2,8)

• 80 °C max (Cu-ETP)

• 100 °C max (Bz II, Valthermo)

• Wind speed 1 m/s

• Sun radiation 1000 W/m²

• Ambient temperature 35 °C

Valthermo and Valcond catenary wires to increase traffic density!

Improved Valflex Dropper Wires contribute significantly to overhead contact line system RAMS

• Dropper Wire DIN 43138 10 mm² 49x0,5

• BzII processed using sophisticated manufacturing processes

• Resulting in improved fatigue behaviour with significant higher number of load cycles

• Connection area fitting accessories to wire requires special attention

Increased Reliability, Availability, Maintainability and Safety to ensure seamless operation!

Dropper Wire principal arrangement
Valflex Load Cycles
BzII Valflex based on BzII

Re 250: Valthermo approved for high speed OCL

Valcond recommended as Catenary Wire

Valthermo Contact Wire approved for Re 250 of DB Recommendation: Valcond as Catenary Wire

Catenary Wire 70 mm²

BzII

Recommended: Valcond

Dropper Wire 10 mm² BzII

Recommended: Valflex

Contact Wire 120 mm² CuAg0,1

Approved: Valthermo

• Ampacity acc. EN 50119

• Cross Section 120 mm² (19x2,8)

• 80 °C max temperature (Cu-ETP)

• Ambient temperature 35 °C + 10,4 %

• 100 °C max temperature (Bz II, Valthermo)

• Wind speed 1 m/s

• Sun radiation 1000 W/m²

Valcond as catenary wire provides 10,4 % higher ampacity and 18 % less electrical losses!

Re 330: Valcond Catenary + Contact Wire providing significant higher Ampacity for OCL system of DB

Valcond for Re 330 of DB

Catenary Wire 120 mm² Bz II

Recommended: Valcond

Recommendation: Valcond as Catenary Wire

Dropper Wire 10 mm² BzII

Recommended: Valflex Contact Wire 120 mm²

Recommended: Valcond

Valcond as catenary + contact wire provides 11 % higher ampacity and 16 % less electrical losses!

Transportation Systems

benefitting

from

innovative

materials and processes around Valthermo, Valcond, Valflex

Elcowire Contribution

Conductivity

Wear Resistance

Thermal Resistance

Fatigue Resistance

Material Quality

Creep Characteristics

Installation Characteristics

Energy Consumption Supply Chain + Production

Transportation

Other Contribution System Design

Components and Fittings

Valthermo and Valcond Customers around the world

Canberra LRT

Service from Elcowire

Our service portfolio to support your project

Measurement and technical support

• Gauging of contact wire

• Measurement of remaining cross section

• Estimation of remaining life-time (contact wire)

• Creep measurement of contact and catenary wire

• Ampacity calculation reflecting customized environmental conditions

• Recommendations to select appropriate materials

Installation attendance for advice and measurement

• Specialist advice during installation regarding drawing forces, angles and radii, breaking forces, handling of material and drums

In-house training

• Product characteristics

• Product and material selection

• Production process of conductors

• Tests and test certificates content

• Installation and handling recommendations

• Pre-settings for installation of overhead contact lines

Certifications

Certified according to ISO 9001, 14001, 45001 and 50001

Certification passed for

• ISO 9001:2015 Quality Management Systems

• ISO 14001:2015 Environmental Management System

• ISO 45001:2018 Occupational Health and Safety Management System

• ISO 50001:2018 Energy Management Systems

Certifying Body

• TÜV Rheinland

Relevant Dates

• Certification passed 30 June 2022

• Certificates valid from 25 July 2022

• Certificates valid until 24 July 2025

SPC Certificates ProRail, The Netherlands

Elcowire Rail GmbH has again passed the Surveillance Audit according to

• SPC00069, 00070 and 00071

• Contact Wire for Overhead Catenary Systems in accordance with SPC00069 version 003 dated 1-62004

• • Low-Alloy Copper Cables for Overhead Catenary Systems in accordance with SPC00070 version 003 dated 1-6-2004 and

• Non-Alloy Copper Cables for Overhead Catenary Systems in accordance with SPC00071 version 003 dated 1-6-2004

Date passed: 5 September 2022

Certified according to Criteria for Securing Load (cable drums on trucks)

Certificate for Securing Load

• Safe transportation of cable drums on trucks

• Drums are being fixed on specific racks

• Friction coefficient between racks and truck increased

• Connection through lashing straps, edge protectors and positive locking

Validity

• 24 August 2024

Useful links – add/remove as necessary

Website Elcowire

https://elcowire.com/ https://elcowire.com/railway/

Elcowire Rail Product Catalogue

ELCOWIRE RAIL PRODUCT CATALOGUE

Interview: Core Values of our Company

Interview with Jan Siebert, MD and Head of Business Unit Rail, Elcowire Rail (globalrailwayreview.com)

Questions & Answers: Why are Overhead Contact Line Systems necessary?

ELCOWIRE RAIL: LET US MAKE YOU READY FOR YOUR PROJECT WITH THE MOST SUSTAINABLE SOLUTION! (GLOBALRAILWAYREVIEW.COM)

Maria Streckenbach

+49 173 6195257

maria.streckenbach@elcowire.com

AndreaSehnert

+49 3476871467

andrea.sehnert@elcowire.com

AndréPreller

+49 3476871468

andre.preller@elcowire.com

Jan Siebert

Dr.-Ing.

Managing Director Head of Business Unit Rail

Phone +49 (0)3476 8714 10 Mobile +49 (0)152 5873 4951 jan.siebert@elcowire.com

Elcowire Rail GmbH Lichtlöcherberg 40 D-06333 Hettstedt, Germany elcowire.com Elcowire | LinkedIn

Elcowire Rail GmbH Registered office: Hettstedt Company Registration No.: HRB 26635 | Registration Court: Amtsgericht Stendal | VAT Reg. No: DE 322 762 645 | Board of Management: Dr. Jan Siebert, Paul Gustavsson

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