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INSTALLATION, MAINTENANCE AND OPERATING MANUAL Informative note

RANGE SD76 Tipo C

Models: ROOF - WALL - FLAT EN 795:2012 CEN/TS 16415:2013 UNI 11578:2015 Rev 02_ 05/15

Rev.02_05/15

TABLE OF CONTENTS SD76 Range 04

DEVICES COVERED IN THIS MANUAL

MANUFACTURER REFERENCES

INTRODUCTION AND GENERAL WARNINGS

COMPLIANCE WITH STANDARDS, CERTIFICATIONS AND FIELD OF APPLICATION

FEATURES OF THE DEVICES FOR ANCHORING AND ASSEMBLY OF SUPPORTS 09 ROOF Model 23 WALL Model 29 FLAT Model

INSTALLATION MODE

34 Installation of the supports 35 Assembly of heads 35 Installation of the linear system 47 Checks after installation and seal 47 Completion of the File 48 Recommendations

MARKING

DESIGN OF ANCHORING SYSTEMS and FILE FOR ANCHORING SYSTEM

USE OF ANCHORING DEVICES

INSPECTION, MAINTENANCE AND DURATION

PACKAGING, TRANSPORT AND STORAGE

WARRANTY

APPENDIX A

APPENDIX B

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Installation, operating and maintenance manual, SD76 RANGE Type C

Sicur Delta S.r.l. anchoring devices SD76 Range Type C covered in this manual SD76 ROOF

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Rev.02_05/15

SD76 WALL

SD76 FLAT

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Installation, operating and maintenance manual, SD76 RANGE Type C

MANUFACTURER REFERENCES

Sicur Delta S.r.l. Via C.Colombo, 4 - 56029 - Santa Croce sullâ€™Arno (PI) Tel. +39 0571 33588 Tel. +39 0571 367677 Fax +39 0571 367599 Share Cap. Euro 115,000.00 fully paid up Fisc. Code and Vat. No. 05738810489 Reg. No. in the Company Register of Pisa 05738810489 REA no. PI - 158714 info@sicurdelta.it www.sicurdelta.it www.sicurdelta.net

For any doubts, technical information and any other needs, contact the manufacturer at the above mentioned references. It is forbidden to reproduce this manual, even partially without authorisation from Sicur Delta srl.

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INTRODUCTION AND GENERAL WARNINGS • •

This manual is for information only. It is not intended as a manual for working at height. This manual contains instructions on the correct assembly, use, maintenance and inspection of the Sicur Delta SD76 range of anchoring devices (ROOF WALL - FLAT Models). It is important to keep this manual for the entire service life of the device since it is an integral part thereof.

READ AND KEEP THIS MANUAL AND MAKE IT AVAILABLE TO FUTURE USERS AND MAINTENANCE TECHNICIANS OF THE ANCHORING DEVICE • •

The person in charge of managing the device / anchoring system (property owner, director, employee, PPSM, etc...) must ensure that this operating manual, together with the system design and the installation documentation, is kept in good condition, and is made available to the user or inspector / maintenance technician. If this manual is lost, it can be consulted and downloaded from the website www.sicurdelta.it, or contact the manufacturer to obtain a digital or paper copy.

YOU MUST READ AND UNDERSTAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL BEFORE INSTALLING, PERFORMING INSPECTION / MAINTENANCE OR USING THE ANCHORING DEVICE(S).

• •

Working at height where anchoring devices are used is high risk in which an incorrect selection, use or maintenance of the equipment could cause serious damage, injuries or death. Since it is essential for the safety of users, if the product is sold outside of Italy, the seller must provide this manual, the technical data sheets and the information on the stresses and behaviour of the anchoring point (for example, on deflections), and the certifications of conformity, in the language used in the country where the product is to be sold or used.

THE FAILED OBSERVANCE OF THAT WHICH IS REPORTED IN THIS MANUAL, IMPROPER USE OR LACK OF CAUTION, ENDANGERS THE SAFETY OF PEOPLE, CREATING THE LIKELIHOOD OF ACCIDENTS WITH SERIOUS PHYSICAL CONSEQUENCES OR DEATH!

• • • • •

Devices must be used only for their intended purpose, as described in this manual. In addition to that reported in this manual, always follow the regulations provided by law on accident-prevention/health and safety in the workplace, giving particular attention to the assembly, use, maintenance and inspection of equipment. In the event of doubt during any phase (design or drafting of documents for installation / periodic inspection, maintenance and disposal / use), do not proceed and contact the manufacturer. The anchoring devices in question require assembly. It is strictly forbidden and extremely dangerous to assemble the device in a manner different that described below and/or to modify components. Do not make any alterations or additions, even if deemed insignificant. Do not perform any unauthorised repairs, as specified in the chapter covering inspection and maintenance operations. Do not use an anchoring device component in any combination other than that/those intended and authorised by the manufacturer. Only use components that have been tested and approved together in the allowed configuration(s).

In addition to the general warnings given in this paragraph, others warnings are listed in the relevant paragraphs.

RISK OF ELECTRIC SHOCK / ELECTROCUTION Once installed, Sicur Delta anchoring devices may be subject to atmospheric discharges. On the basis of this, the owner, or whoever is responsible for managing the anchoring/fall arrest system (property owner, director, employee, PPSM, etc...), is responsible for checking, according to the standards in force, whether the building is protected with the system installed. In any case, this person takes the responsibility to adopt measures and suitable equipment to ensure safe conditions. The anchoring devices must be installed away from high voltage cables and electrical systems. Do not connect anchoring devices to high voltage cable or electrical systems, nor to antennas or other systems that may become live and act as a conductor. Devices from the SD76 range can become live and a careful evaluation of the risk involved must be performed.

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Installation, operating and maintenance manual, SD76 RANGE Type C

COMPLIANCE WITH STANDARDS, CERTIFICATIONS AND FIELD OF APPLICATION The SD76 Range linear anchoring devices - "Roof" model - "Wall" model - "Flat" model manufactured by Sicur Delta and described in this manual, are certified compliant with UNI 11578:2015, EN 795:2012 and the technical specification CEN/TS 16415:2013, with regard to type C of each of these by the DOLOMITICERT Laboratory. The tests carried out in compliance with UNI 11578: 2015 and CEN/TS 16415: 2013 prove that the product may be used by 4 operators at the same time. Below is the combined use option of the pole-type supports as type C linear anchoring devices and as type A single-point anchoring devices. Refer to the instructions in this manual as well as the specific manual, Sicur Delta range SD76 type A which covers single-point devices where pole-type supports are installed for the described combined operation. Pay particular attention to the limitations on the maximum number of operators that can be connected at the same time. In the uses allowed as type A single-point devices, these devices are certified compliant with UNI 11578:2015, EN 795:2012 and technical specification CEN/TS 16415:2013, in relation to type A of each of these regulations. The compliance certifications can be consulted and downloaded from the website, www.sicurdelta.it, while data on the stresses and displacement of the anchoring points (system arrow) are indicated on the network configurator www.sicurdelta.net Refer to the standards of reference for the definitions of "type C anchoring device" and "type A anchoring device", and for any other specification reported. Sicur Delta srl is a company with Quality Management System Certificate UNI EN ISO 9001 - Quality Requirements Extended for Welding UNI EN ISO 3834-2. Both the ISO 9001:2008 and the ISO3834-2:2006 certifications have been issued by RINA Services SpA, with certificate No. 30436/14/S and No. 3834-601/14/S, respectively.

FIELD OF APPLICATION The Sicur Delta anchoring devices described in this manual, once correctly put in place, are reliable anchors in individual systems for protection against falls - if appropriately designed, in compliance with EN 363 (refer to the chapter on the common features of the devices, for specifications/warnings concerning use in Rope access systems and Rescue Systems) - and can accommodate several users connected simultaneously (refer to the chapter on the features of the anchoring devices in which different cases and the maximum number of corresponding operators are described). Any other use is strictly prohibited; the anchoring device must not be used outside its limitations or for purposes other than protection against the risk of falling from a height. Note that the devices described in this manual, are not deemed compliant as: •

Anchoring devices for any type of sports or recreational activity, for example, adventure parks and playgrounds;

•

Equipment designed to be compliant with EN 516 or EN 517

•

Elements or parts of structures that have been installed for use other than that of an anchorage point or anchoring device, such as beams, columns, etc...

•

Devices for lifting equipment, for example lifting, moving or transporting equipment or materials

The anchoring devices described in this manual are not PPE (Personal Protective Equipment). Please refer to Italian Legislative Decree 81/08 and subsequent amendments and additions (art. 74, paragraph 1 and art. 76, paragraph 1) and Italian Legislative Decree 475/92 (art. 1, paragraph 2) for the definitions of Personal Protective Equipment. In brief, these anchoring devices include those that accompany the worker, who puts them in place, installs them and removes them once the work has been completed: they are not permanently installed, and hence are removable and transportable. Where Italian Legislative Decree 81/08 and Italian Legislative Decree 475/92 are not applicable, refer to the definition indicated in the European Directive on Personal Protective Equipment 89/686/EEC. The anchoring devices described in this manual are intended to be PERMANENTLY INSTALLED, EVEN IF THE DEVICE ITSELF OR SOME COMPONENTS CAN BE REMOVED. Removing the device (or its components) can depend on the how it is fastened to the structure or its shape and, in some cases, removal may be necessary for inspections or replacements. In compliance with the instructions provided, it follows that: In accordance with the definition and for the purpose and field of application of EN 795: 2012, the devices described in this manual can be removed

•

from the structure In accordance with the definition and for the purpose and field of application of UNI 11578:2015, the anchoring devices described in this manual can be

•

permanently installed on or in the structure This type of application is decided by the designer on the basis of need. Therefore, a fixing system must also be designed, as well as being suitable for the loads transmitted and compatible with the support structure, with reference to the purpose and type of installation.

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FEATURES OF THE ANCHORING DEVICES and ASSEMBLY OF THE SUPPORTS Anchoring devices for structural applications: the suitability of the support structure and the type of fixing are the subject of assessment by the designer in charge. Anchoring devices EN 795:2012 Type C (1 operator) + CEN/TS 16415:2013 Type C and UNI 11578:2015 type C with tests for simultaneous use by 4 operators.

EN 795:2012 type C CEN / TS 16415:2013 type C

UNI 11578:2015 type C

The maximum allowed number of simultaneous users can be decreased by the designer or by the inspector/maintenance technician for reasons not foreseeable in the design and construction of the device, for example for reasons relating to the place of installation or to the fixing or support hold.

SD76 "ROOF" model Single and multi-span device, with which it is possible to obtain lines with length from 3 to 100 metres: greater lengths make it difficult to stretch the cable. The maximum achievable single-span line is 15 metres, the minimum is 3 metres (measured from the head bolt centre of the end support). For lines longer than 15 metres, install intermediate supports, which will form spans with a minimum length of 3 metres and a maximum of 15 metres (measured from the centre of the support, intermediate and end). Multi-span lines shorter than 15 metres are possible, provided that each span is at least 3 metres. This system allows up to 3 curves of the cable, even consecutive.

End anchoring

Intermediate anchoring End anchoring

(fig. 1) Mount the absorber on the end anchoring and the tensioner on the opposite one.

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Installation, operating and maintenance manual, SD76 RANGE Type C

Curves are directional changes of the cable on the plan view, with a maximum angle of 90째. As can be seen in the image below, the intermediate/curve head element (section divider) code SD00410Z/A is required to bend the cable.

(fig. 2)

STRESSES AND INDICATORS

The load peak at the anchorage point, the maximum deflection of the anchoring line and the loads on the ends of the anchoring line, obtained from the tests carried out in the field test and which are variable depending on the conformation of the system, can be consulted and downloaded from the network configurator www.sicurdelta.net. The tensile strength of the flexible anchoring line is 36 kN, which includes the end trimming of the cable.

FIELD OF INSTALLATION AND USE

Suitable for installation on horizontal and tilted surfaces (maximum gradient of 50%), wall and ceiling installations are not allowed. As for the installation surfaces, the user can work on horizontal and sloped roofs/workplaces, with a maximum gradient of 50%, or in any case with an inclination that allows the user to walk on the work surface, without the need to operate suspended on ropes. The direction of use of the linear anchoring device is perpendicular to the cable of the device itself, in the slope direction of the work surface (range allowed 0% - 50%) as shown in figure 3. With this configuration, it is possible to prevent falling for work in restraint or stop falling along the layer slope or into voids.

(fig. 3) Below are some examples of allowed configurations and others not to be used.

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The system configuration (installed device + user work area) must be designed ensuring that the connection system between the anchor point and the hold system for the user's body is used in conformity with the manufacturer's instructions for the connection system. Based on the state of the places, pay particular attention to any sharp edges or obstacles with which the operator's PPE and the cable or other components of the life line, could collide, creating damage and serious danger. This situation must be avoided.

YES

Installations on a flat roof (fig. 4 and fig. 5)

YES

Installation on a sloped roof (fig. 6)

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Installation, operating and maintenance manual, SD76 RANGE Type C

YES

Installation at top on double sloping roof (fig. 7)

NO Installation on vertical surface (fig. 8) As per the definition from EN 795:2012 and UNI 11578:2015 of type C anchoring devices, even the "Roof" flexible anchoring line can deviate from the horizontal by no more than 15째, if measured between the end and intermediate anchors at any point of its length (fig. 9). Despite the maximum allowable angle of 15째, for a correct use of the product with the EN 362 connector, we recommend installation with the cable angle as close as possible to 0째, i.e. creating configurations parallel to the horizontal line.

(fig. 9) 12

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SINGLE-SPAN LINE COMPOSITION: •

2 POLE TYPE SUPPORT

•

2 END HEAD ELEMENT

•

1 LINE KIT (code SD001000)

•

no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorberwhich are respectively assembled on a different end head

MULTI-SPAN LINE COMPOSITION: •

2+Y POLE TYPE SUPPORT

•

2 END HEAD ELEMENT

•

1 LINE KIT (code SD001000)

•

no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorber which are respectively assembled on a different end head

•

Y INTERMEDIATE HEAD ELEMENT / CURVE (code SD00410Z/A)

where Y = Number of spans - 1

POLE TYPE SUPPORT

The “Roof” model supports have a pole conformation with outer diameter of 76 mm, heights and bases vary depending on the model. The pole type supports are part of the “Roof” range:

FLAT POLE BASE

Stainless steel supports Code

Description

Dimension

SD76015A

Flat base pole

15cm

SD76035A

Flat base pole

35cm

SD76050A

Flat base pole

50cm

SD76060A

Flat base pole

60cm

Hot dip galvanised S235 supports

RIDGE POLE BASE

Code

Description

Dimension

SD76015Z

Flat base pole

15cm

SD76035Z

Flat base pole

35cm

SD76050Z

Flat base pole

50cm

SD76060Z

Flat base pole

60cm

Code

Description

Dimension

SD76C35A

Ridge pole

35cm

SD76C50A

Ridge pole

50cm

SD76C60A

Ridge pole

60cm

Stainless steel supports

Hot dip galvanised S235 supports Code

Description

Dimension

SD76C35Z

Ridge pole

35cm

SD76C50Z

Ridge pole

50cm

SD76C60Z

Ridge pole

60cm

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Installation, operating and maintenance manual, SD76 RANGE Type C

PITCH POLE BASE

Stainless steel supports Code

Description

Dimension

SD76F35A

Pitch pole

35cm

SD76F50A

Pitch pole

50cm

SD76F60A

Pitch pole

60cm

Hot dip galvanised S235 supports Code

Description

Dimension

SD76F35Z

Pitch pole

35cm

SD76F50Z

Pitch pole

50cm

SD76F60Z

Pitch pole

60cm

The choice of suitable pole base for the specific installation must be made on the basis of the fastening and clamping support. The features and the assembly and use instructions provided for the Roof model are the same regardless of the type of pole base, reason for which the images all refer to poles with flat base.

HEAD ELEMENTS

The head elements of the "Roof" model are:

End heads Single head code SD00200A (AISI 304 stainless steel element) code SD00200Z (Hot dip galvanised S235 element)

(fig. 10)

It consists of a plate with a central hole for installing the pole-type support element, using the locking bolt provided. It is used to realise the end supports of the TYPE C linear anchoring device (horizontal flexible anchoring line). The punched end in the front of the element allows for the insertion of the energy absorber and/or of the stretcher.

(fig. 11)

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Double head code SD00300A (AISI 304 stainless steel element) code SD00300Z (Hot dip galvanised S235 element)

(fig. 12)

It consists of a plate with a central hole for installing the pole-type support element, using the locking bolt provided. It is used in two cases: â€˘ To realise the end supports of the TYPE C linear anchoring device, whereby an anchoring line ends and another starts on the same pole-type element, as the element has two drilled ends, one in the front and one in the rear, which allow for the insertion of the energy absorber, on the one hand, and of the tensioner, on the other hand.

(fig. 13) â€˘ To realise the end supports of the TYPE C linear anchoring device from a punched end, while the other, free end, can be used for a direct connection using an EN 362 connector, which, in turn, makes the device function as a TYPE A single-point anchoring device.

(fig. 14)

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Installation, operating and maintenance manual, SD76 RANGE Type C

Section breaking head Intermediate head / bend code SD00400A (AISI 304 stainless steel element) code SD00410Z (galvanised S235 element)

(fig. 15)

It consists of a double plate with inserted pulleys that allow the cable to pass through. The lower plate has a central hole for installing the pole-type support element, using the countersunk head locking bolt provided. It is used to realise intermediate supports of the linear anchoring device of TYPE C, at it allows the cable to pass through continuously. With this intermediate head it is possible, beyond the standard configuration in which the cable runs straight, to change the cable direction if seen in plan view, since it can rotate as it exits the element.

(fig. 16)

RECOMMENDATIONS

The "Roof" model includes supports and head elements made with S235 steel with galvanic-type anti-corrosion treatment and in AISI 304 stainless steel (stainless steel version of the section breaking head SD00410A is in stainless steel AISI 316L not 304). The AISI 304 stainless steel supports must be combined with the AISI 304 stainless steel head elements (or AISI 316L stainless steel for the head SD00410A). The S235 steel supports with galvanic-type anti-corrosion treatment must be combined with the S235 steel head elements with galvanic-type anti-corrosion treatment: the section breaking head element in the galvanised version (code SD00410Z), even if with galvanising anti-corrosive treatment different from the other galvanised heads and supports, is suitable for installation in combination with the supports or galvanised head elements. Do not assemble supports, heads and assembly nuts and bolts in material having different features. The assembly bolts and nuts between the heads and supports is supplied with these by Sicur Delta. The support and head element material can also be identified by the product code provided with micro-impulse marking: all stainless steel supports and elements end with the letter A (e.g. SD00200A), while those galvanised end with the letter Z (e.g. SD00200Z). In addition, the galvanised pole type support differs from the stainless steel pole because it is equipped with a pole cover cap, which must remain assembled at the end of installation, as shown in the following image.

(fig. 17)

(fig. 18)

The product technical data sheets for Sicur Delta devices, including those in the "Roof" line, can be consulted and downloaded from www. sicurdelta.it.

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ASSEMBLING THE HEAD ELEMENTS ON THE POLE TYPE SUPPORTS For a suitable tightness, we recommend assembling the heads on the supports after completing their installation on the structure. Remember that the clamping forces must be applied according to the manufacturer's instructions for the same fixing, therefore depending on the type (for example, with the use of chemical anchoring), waiting times are required: the clamping of the heads in their assembly on the supports must be carried out after tightening the fastenings used to install the supports.

End heads

In the galvanised version, place the head element required for the installation in question, on the top of the pole with pole cover cap, which must not be removed. The stainless steel version, even if without pole cover cap, requires the same manoeuvres by resting the head element directly on top of the pole.

Single head

(fig. 19 A, B, C)

Double head

(fig. 20 A, B, C) Orientate the major axis of the head in the direction of the future axis of the cable and tighten by means of bolt M14X60 with washer supplied with the pole: A2-70 bolt on stainless steel pole, class 8.8 on galvanised pole. 80 Nm Tightening torque.

(fig. 21)

It is possible to tighten the end heads on the support, orientating them in any direction on 360째 of the pole-type support, with the point of assembly for the absorber or the tensioner directed towards the cable. Example of possible tightening of the end head in various directions with respect to the base of the pole.

(fig. 22)

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Installation, operating and maintenance manual, SD76 RANGE Type C

Section breaking head

Intermediate head element/curve (code SD00410Z/A) is supplied assembled as shown in figure 23, therefore complete with all its components, including the countersunk bolt M14x40 (class 8.8 on galvanised pole, A4-70 on stainless steel pole).

(Fig. 23) The orientation of the head during assembly on the support is subject to the future angle of the cable: before the assembly procedures, it is necessary to refer to figure 2 and remember that the through axis for the upper bolts must be aligned with the bisecting line of the angle that forms the cable (a discrepancy of a few degrees is allowed, however, maximum of 10°). If the cable passes directly through and the head has an intermediate function, the upper bolts' axis must be perpendicular to the cable as previously indicated in figure 16. 1) Unscrew the self-locking nuts on the intermediate head element/ curve, remove the top plate and the 2 washers. The intermediate head element/curve is therefore made up of the lower plate and the 2 pins (figure 24). Make sure that the latter are tightened, otherwise secure them with the Allen wrench.

(Fig.24)

2) By means of the supplied M14 countersunk bolt block the head base to the pole as shown in figure 25 by tightening with the Allen wrench, with a 80Nm tightening torque. In the galvanised version, place the base of the section breaker head on the top of the pole with pole cover cap, which must not be removed. The stainless steel version, even if without pole cover cap, requires the same manoeuvres by resting the section breaker head base directly on top of the pole.

Assembly galvanised version ⇥ Assembly stainless steel version (Fig 25 A, B) 3) Proceed with the assembly of the curve head element by performing the operations in reverse order with respect to those performed previously, as shown in figure 26, so insert in the pins the 2 wheels, the upper plate and proceed to tightening the self-locking nuts (tightening torque 50 Nm). Figure 27 shows the completed assembly.

Assembly galvanised version ⇥ Assembly stainless steel version (Fig 26 A, B)

Assembly galvanised version ⇥ Assembly stainless steel version (Fig 27 A, B)

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ASSEMBLY OF MORE HEAD ELEMENTS ON THE POLE TYPE SUPPORTS It is possible to install more head elements on the same support, up to a maximum of 3, except when the section breaker head is mounted, below which only one end head can be installed. The rotary kit head element (SD00100Z/A) cannot be installed together with the section breaker head (SD00410Z/A) on the same support. For obvious reasons of design, only one section breaker head can be installed on a support. Make sure to use the device with the maximum number of operators allowed based on the type of reference, since the pole-type support can be used as a component for type C linear devices and for type A single-point devices: where a support with double option is used (type A and type C), the maximum number of operators that can be connected to the device is 2. If the operators are anchored to the linear device cable only (life line), therefore, with the device used only as type C, the maximum number of people that can be connected at the same time is 4.

(Fig. 28) If the operators are anchored to the linear device cable (used as type C device) and directly to the double head (SD00300Z/A) or rotary head (SD00100Z/A) installed on the pole-type support (use as type A device), the maximum number of simultaneous users is 2. Both users can be connected to the head elements of the pole-type supports with the use of single type A configuration.

(Fig. 29) As shown above, to use the pole support as type A (single-point anchoring device), install the double head element (SD00300Z/A) or the rotary kit head element (SD00100Z/A), both illustrated in its functions in the manual, Sicur Delta range SD76 type A manual which covers the single-point devices and to which reference is made with regard to completeness. Where it is necessary to assemble more than 2 end head elements, the assembly bolt length must be increased on the basis of the thickness increase given by the head elements: with the M14x60 bolt, supplied as standard, it is possible to tighten up to 2 stacked heads, specify during the order the need to install further head supports and their model, so that a suitably sized bolt can be supplied. The countersunk bolts supplied with the intermediate heads are suitable even where an end head is installed under the intermediate head. It is possible to assemble the rotary kit head SD00100A/Z on the poles, in addition to the end heads (maximum 3 head elements, up to 2 rotary kit head). For installation, use and maintenance, refer to the specific manual (information note) covering it: Sicur Delta range manual SD76 type A manual. To choose the length of the tightening bolt necessary to correctly assemble this rotary kit head on the pole with the end heads, please always refer to that stated above, that is, increase the length of the same, according to the greater thickness given by the heads. Below are the steps, similar to those of the end heads, to assemble the rotary kit head.

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Installation, operating and maintenance manual, SD76 RANGE Type C

(fig. 30 A, B, C) The following is an example assembly of three heads on the pole-type support.

Assembly of double head + single head + rotary kit

Assembly finished (fig 31 A, B)

CONFIGURATION OF ASSEMBLIES OF LINEAR ANCHORING DEVICES "ROOF" TYPE The installation of more head elements on the same pole-type support is allowed to create the configuration with double type (type A and type C) or to use a single support in common with several anchoring devices, forming a set of linear anchoring devices: a set of type C devices (set of flexible anchoring lines), is when there are several type C devices connected to each other, as there is at least one support in common. For each unit the rules reported for a single anchoring device apply, i.e. a maximum of 4 simultaneous users in the group if the unit is used as type C, or a maximum of 2 simultaneous users in the group if the set of lines is used with type A supports. The use of the double head element (code SD00300Z/A) on which a linear anchoring device ends and another starts, as both linear devices have the head element and the pole-type support in common on which it is assembled and form a group of anchoring devices and should be treated as such. A device or set which is designed/installed to allow use with double type (type A and type C), if used only as type C it still allows a maximum of 4 simultaneous users.

(fig 32) Example of linear anchoring systems that, sharing at least one support, form a set of linear anchoring devices

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LINE KIT SD001000 In addition to the supports and the heads, the type C horizontal flexible line is made up of the following elements:

Energy absorber (code SD00500A): helical shape with 9 mm stainless steel AISI

302 or AISI 316 spirals according to the constituent elements, it has the function of absorbing the stress created by a user falling, by reducing the impact force on the supports. Necessary 1 energy absorber for each flexible line. It is fitted with a system of pins and cotter pins, an end anchoring and the part of cable integrated with thimble.

(Fig. 33)

If the device is used to stop a fall, the energy absorber tends to open its spirals and stretch with plastic deformation.

Tensioner:

(Fig. 34)

2 models can be used.

1) (code SD00600A) Model with two welded forks with closed duct, made of AISI 316 stainless steel, which is necessary to adequately regulate the cable tension. 1 Tensioner necessary for each flexible line. It is installed directly between the end head of one of the two end supports and the cable clamping terminal (code SD00610A).

(Fig. 35)

2) (code SD00605A) Model with cable clamping terminal incorporated, made of AISI 316 stainless steel, which is necessary to adequately regulate the cable tension and secure it in the free end. 1 Tensioner necessary for each flexible line. It is installed directly between the end head of one of the two end supports and the free end of the cable. This model does not require the cable clamping terminal (code SD00610A).

(Fig. 36)

Cable clamping terminal (code SD00610A): in AISI 316 stainless steel. System to block the free end of the 8 mm/49 wire cable.

(Fig. 37)

Security seal:

it indicates the progressive and unique number, which the installer must indicate in the installation documents and inspection records.

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(Fig. 38)

Installation, operating and maintenance manual, SD76 RANGE Type C

Identification plate: to be used as a warning sign Its compilation is the responsibility of the installer and then of the auditor/maintenance technician. As requested in some local standards, or to comply with that described in point 6 of the UNI 11578:2015, the plate must be placed near each access, but can also act as additional marking when, after installation, the one stamped by the manufacturer is no longer visible. The plate contains important warnings relative to use and suitability of the system, such as respect for the inspection intervals. Where there is a system of anchors consisting of various anchoring devices, several plates can be used. The identification plate must always be kept clearly visible when the device is installed, to be replaced in case of need. To the right is an example of the plate compiled for the 60 metre long multi-span type C linear anchoring device, galvanised roof model, intended for permanent installation with flat base H35 pole-type supports and double and intermediate head elements. Model: in the case of the type C line, the codes are marked with the relative quantities that make up the type C line. In the Notes is the device lot number (week / year) or the lot number for the element or component with date prior to the others, in order to highlight the start date / validity to calculate the maximum service life of the device. (Please refer to the chapter on inspections / maintenance operations for details on the service life duration of the device.)

(fig 39)

Cable by linear metre, with one crimped end included SD00700A AISI 316 stainless steel cable with nominal diameter of 8 mm and with 7 strands, each of which is made up of 7 wires. The cable is delivered with a crimped end, while the other end must be integrated with a thimble using the cable clamping terminal when laying the cable or tensioner with cable clamping incorporated. Product identification and traceability: to vouch for the high quality and hold ratio of the product, the cable is internally equipped with a strip marked by Sicur Delta; on the workshop-manufactured crimp the SD trademark is engraved, along with the lot number of the cable and the measurements.

(Fig. 40)

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SD76 "WALL" model Single and multi-span device, with which it is possible to obtain lines with length from 3 to 100 metres: greater lengths make it difficult to stretch the cable. The maximum achievable single-span line is 15 metres, the minimum one is 3 metres (measured from the central hole of the end support). For lines longer than 15 metres, install intermediate supports, which will form spans with a minimum length of 3 metres and a maximum of 15 metres (measured from the centre of the support, intermediate and end). Multi-span lines shorter than 15 metres are possible, provided that each span is at least 3 metres. This system allows up to 3 curves of the cable, even consecutive.

(fig. 41) Curves are directional changes of the cable on the plan view, with a maximum angle of 90째. As can be seen in the image below, the intermediate/curve head element (section divider) code SD00410Z/A is required to bend the cable.

(fig. 42)

STRESSES AND INDICATORS The load peak at the anchorage point, the maximum deflection of the anchoring line and the loads on the ends of the anchoring line, obtained from the tests carried out in the field test and which are variable depending on the conformation of the system, can be consulted and downloaded from the network configurator www.sicurdelta.net. The tensile strength of the flexible anchoring line is 36 kN, which includes the end trimming of the cable.

FIELD OF INSTALLATION AND USE Suitable for installation on vertical surfaces Once connected to the "Wall" model linear anchoring device, the user can operate on horizontal roofs/workplaces (perpendicular to the installation surface of the line supports) and inclined, with a maximum gradient of 50%, or in any case with an inclination that allows the user to walk on the work surface, without the need to operate suspended on ropes. The allowed direction of application of the load is perpendicular to the flexible anchoring line cable, whether parallel, perpendicular or oblique to the axis of the fixing screws of the supports. In the diagrams below is a summary of the admissible range, in the extreme configurations of warping of the cable (parallel and perpendicular) with respect to the major axis of the support.

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Installation, operating and maintenance manual, SD76 RANGE Type C

(fig 43 A,B) Below are some examples of allowed configurations. The system configuration (installed device + user work area) must be designed ensuring that the connection system between the anchor point and the hold system for the user's body is used in conformity with the manufacturer's instructions for the connection system. Based on the state of the places, pay particular attention to any sharp edges or obstacles with which the operator's PPE and the cable or other components of the life line, could collide, creating damage and serious danger. This situation must be avoided.

YES

YES (fig 44 A,B) 24

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As per the definition from EN 795:2012 and UNI 11578:2015 of type C anchoring devices, even the "Wall" flexible anchoring line can deviate from the horizontal by no more than 15°, if measured between the end and intermediate anchors at any point of its length (fig. 45). Despite the maximum allowable angle of 15°, for a correct use of the product with the EN 362 connector, we recommend installation with the cable angle as close as possible to 0°, i.e. creating configurations parallel to the horizontal line.

(fig. 45)

SINGLE-SPAN LINE COMPOSITION: • • • •

2 VERTICAL PLATE TYPE SUPPORT 2 END HEAD ELEMENT 1 LINE KIT (code SD001000) no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorber which are respectively assembled on a different end head

MULTI-SPAN LINE COMPOSITION: • • • • • •

2+Y VERTICAL PLATE TYPE SUPPORT (can also be used as section breaker supports of external corner plate code SD00923Z and internal corner plate code SD00924Z) 2 END HEAD ELEMENT 1 LINE KIT (code SD001000) no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorber which are respectively assembled on a different end head Y INTERMEDIATE HEAD ELEMENT / CURVE (code SD00410A) where Y = Number of spans - 1

PLATE TYPE SUPPORTS The "Wall" model supports have a rectangular plate shape, which may have a central 90° bend for the corner models.

Vertical plate support, code SD00182Z

It is used as a component for "Wall" model type C linear anchoring devices. Rectangular plate with housing for assembling the head element necessary to realise a complete support: it is possible to assemble both the End Heads and the Section Breaker Heads. In combination with an end head it acts as the end support of the line, while assembled with the section breaker head it acts as an intermediate support. Hot dip galvanised S235 only. One size.

(fig 46)

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Installation, operating and maintenance manual, SD76 RANGE Type C

External corner plate support, Internal corner plate support, code SD00923Z code SD00924Z

(fig 47)

(fig 48)

Used as components for the "Wall" model type C linear anchoring devices. Rectangular base plates with an angle of 90° in central position, facing the inside or outside of the installation surface, according to the model. They have housing for assembling the section breaker head element necessary for forming the complete intermediate support: as it is a support with the exclusive intermediate function, the only head that can be installed is the intermediate head / curve SD00410Z. Hot dip galvanised S235 only. One size.

HEAD ELEMENTS The "Wall" model head elements are the same as the "Roof" model, please refer to the description already provided in the manual, with the exception of the following: •

As the supports for the "Wall" range are exclusively in hot dip galvanised S235, the usable heads are also galvanised. Do not assemble supports, heads and assembly nuts and bolts in material having different features. The assembly bolts and nuts between the heads and supports is supplied with these by Sicur Delta. The support and head element material can also be identified by the product code provided with micro-impulse marking: all galvanised supports and elements end with the letter Z (e.g. SD00200Z).

•

The Double head code SD00300Z can only be used to realise end supports of the TYPE C linear anchoring device, where on the same vertical platetype element an anchoring line ends and another starts, as it has two drilled ends, one in the front and one in the back, for the insertion of the energy absorber on one side, and the tensioner on the other (as shown in figure 13). The Double head cannot be used as type A if installed on a Vertical Plate. The product technical data sheets for the Sicur Delta devices, including those in the "Wall" line, can be consulted and downloaded from the website www.sicurdelta.it.

ASSEMBLING THE HEAD ELEMENTS ON THE PLATE TYPE SUPPORTS For a suitable tightness, we recommend assembling the heads on the supports after completing their installation on the structure. Remember that the clamping forces must be applied according to the manufacturer's instructions for the same fixing, therefore depending on the type (for example, with the use of chemical anchoring), waiting times are required: the clamping of the heads in their assembly on the supports must be carried out after tightening the fastenings used to install the supports.

End heads Place the head element necessary for the installation in question on the shelf with fixing hole. Orientate the major axis of the head in the direction of the future axis of the cable and tighten using the class 8.8 bolt M14X60 equipped with double washer and self-locking nut, supplied with the plate. 80 Nm Tightening torque.

Single head

(fig. 49)

(fig. 50)

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(fig. 51)

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It is possible to tighten the single end head on the support, orientating it in any direction on 180째 available on the front of the vertical plate, with the point of assembly for the absorber or the tensioner directed towards the cable.

Double head

(fig. 52A)

(fig. 52B)

It is possible to tighten the double end head on the support by orienting it with its major axis perpendicular to the axis of the fixing screws, as shown in figure 52.

Section breaking head Intermediate head element/curve (code SD00410Z) is supplied assembled as shown in figure 53, therefore complete with all its components, including the countersunk bolt M14x40 in class 8.8.

(fig. 53)

(fig. 54)

The orientation of the head during assembly on the support is subject to the future angle of the cable: before the assembly procedures, refer to figure 42 and remember that the through axis for the upper bolts must be aligned with the bisecting line of the angle that forms the cable (a discrepancy of a few degrees is allowed, however, maximum of 10째). If the cable passes directly through and the head has an intermediate function, the upper bolts' axis must be perpendicular to the cable as previously indicated in figure 16. 1) Unscrew the self-locking nuts on the intermediate head element/curve, remove the top plate and the 2 washers. The intermediate head element/curve is therefore made up of the lower plate and the 2 pins (figure 54). Make sure that the latter are tightened, otherwise secure them with the Allen wrench. 2) By means of the M14 countersunk bolt supplied with the head, block the head base to the plate support as shown in figure 55. To tighten. use the washer and the self-blocking nut supplied with the bolt of the plate. 80 Nm Tightening torque.

(fig. 55a)

(fig. 55b)

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(fig. 55c)

Installation, operating and maintenance manual, SD76 RANGE Type C

3) Proceed with the assembly of the curve/intermediate head element by performing the operations in reverse order with respect to those performed previously, as shown in figure 56, so insert in the pins the 2 wheels, the upper plate and proceed to tightening the self-locking nuts (tightening torque 50Â Nm). Figure 57 shows the completed assembly.

(fig. 56a)

(fig. 56b)

(fig. 56c)

(fig. 57a)

(fig. 57b)

(fig. 57c)

ASSEMBLY OF MORE HEAD ELEMENTS ON THE VERTICAL PLATE TYPE SUPPORTS. CONFIGURATION OF ASSEMBLIES OF "WALL" MODEL LINEAR ANCHORING DEVICES It is possible to install more head elements on the same support, up to a maximum of 3, except when the section breaker element is necessary, below which only one end head can be installed. For obvious reasons of design, only one section breaker head can be installed on a support. Where it is necessary to assemble more than 2 end head elements, the assembly bolt length must be increased on the basis of the thickness increase given by the head elements: with the bolt, supplied as standard, it is possible to tighten up to 2 stacked heads, specify during the order the need to install further head supports and their model, so that a suitably sized bolt can be supplied. The galvanised countersunk bolts supplied with the intermediate heads are suitable even where an end head is installed under the intermediate head. The assembly of several heads is done in the same way as the assembly of a single head, tightening the overlapped heads with the central bolt. The installation of more head elements on the same vertical plate-type support is allowed to use the same support in common with several anchoring devices, therefore, forming a set of linear anchoring devices: a set of type C devices (set of life lines), is had when there are several type C devices connected to each other, as there is at least one support in common. For each unit, the rules reported for a single type C anchoring device apply, i.e. a maximum of 4 simultaneous users in each group. The following is an example of "Wall" model type C linear anchoring devices, which have at least one support in common, forming a set of linear anchoring devices.

(fig 58)

LINE KIT SD001000 and CABLE SD00700A

In addition to the supports and the heads, the "Wall" model type C horizontal flexible line is made up of the LINE KIT SD001000 and the Metre Cable SD007000A, previously described in the manual in the "Roof" model paragraph to which reference is made.

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SD76 "FLAT" model Single and multi-span device, with which it is possible to obtain lines with length from 3 to 100 metres: greater lengths make it difficult to stretch the cable. The maximum achievable single-span line is 15 metres, the minimum one is 3 metres (measured from the connection eyelet for the tensioner or the absorber). For lines longer than 15 metres, install intermediate supports, which will form spans with a minimum length of 3 metres and a maximum of 15 metres (measured from the section breaker support taken from the centre of the intermediate head). Multi-span lines shorter than 15 metres are possible, provided that each span is at least 3 metres. The system does not allow cable bends: the definition of a bend can be found in the paragraphs of the "Roof" and "Wall" models.

(fig. 59)

STRESSES AND INDICATORS

FIELD OF INSTALLATION AND USE

Model suitable for the installation of the supports, whether end or intermediate, on vertical, sloping and horizontal surfaces, and can be fastened on the latter at the intrados or at the intrados of the structure.

(fig. 60a) (fig. 60b) Supports on vertical surfaces

(fig. 61a) (fig. 61b) Supports on horizontal surface, at the extrados of the same

(fig. 62a) (fig. 62b) Supports on horizontal surface, at the intrados of the same www.sicurdelta.it

Installation, operating and maintenance manual, SD76 RANGE Type C

The user connected to the device cable can work on roofs/workplaces whether horizontal or sloped, with a maximum gradient of 50%, or in any case with an inclination that allows the user to walk on the work surface, without the need to operate suspended on ropes. The allowed direction of application of the load is perpendicular to the flexible anchoring line cable, whether parallel or perpendicular to the axis of the fixing screws of the supports. In the diagrams below is a summary of the admissible range in the installation configurations on horizontal surfaces (extrados and intrados) and vertical. For installation on a sloped surface, the allowed direction is perpendicular to the flexible anchoring line cable along the inclination of the surface itself.

(fig 63 A,B,C) Below are some examples of allowed configurations. The system configuration (installed device + user work area) must be designed ensuring that the connection system between the anchor point and the hold system for the user's body is used in conformity with the manufacturer's instructions for the connection system. Based on the state of the places, pay particular attention to any sharp edges or obstacles with which the operator's PPE and the cable or other components of the life line, could collide, creating damage and serious danger. This situation must be avoided.

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YES (fig 64)

YES (fig 65) As per the definition from EN 795:2012 and UNI 11578:2015 of type C anchoring devices, even the "Flat" flexible anchoring line can deviate from the horizon by no more than 15°, if measured between the end and intermediate anchors at any point of its length (fig. 66). Despite the maximum allowable angle of 15°, for a correct use of the product with the EN 362 connector, we recommend installation with the cable angle as close as possible to 0°, i.e. creating configurations parallel to the horizontal line.

(fig 66)

SINGLE-SPAN LINE COMPOSITION: • • •

2 DOUBLE RIB TYPE SUPPORT 1 LINE KIT (code SD001000) no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorber which are respectively assembled on a different end support

MULTI-SPAN LINE COMPOSITION: • • • •

2 DOUBLE RIB TYPE SUPPORT Y INTERMEDIATE SUPPORT FOR RIB 1 LINE KIT (code SD001000) no. of CABLE metres (code SD00700A) to be able to connect without interruptions or junctions on the same, the tensioner/cable clamp and the energy absorber which are respectively assembled on a different end support

where Y = Number of spans - 1

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Installation, operating and maintenance manual, SD76 RANGE Type C

SUPPORTS Double Rib end support, code SD00910Z

Used as an end support for "Flat" model type C linear anchoring devices, it does not require any assembly with head elements. Hot dip galvanised S235 only. One size.

(fig. 67)

Intermediate support for rib, code SD00920Z

(fig. 68) Used as an intermediate support for "Flat" model type C linear anchoring devices, with a pre-installed head element: the head element is the same intermediate head in galvanised version used for "Roof" model poles (code SD00410Z), for indications on the conformation and assembly of the same, refer to the relevant paragraphs in the paragraph "Roof". During the installation, before passing the cable, reopen the assembled head to check the tightness of its components and of the head itself on the tubular forming the intermediate for the rib. It should be noted that as part of the "Flat" line, it is not possible to use it as curve, but only as an intermediate section breaker in which the cable passes through straight; also, it is suitable for installations on vertical, sloping and horizontal surfaces, as shown in the schematisations of figures 60, 61 and 62. It is not possible to install more head elements or different head elements. Hot dip galvanised S235 only. One size. The product technical data sheets for the Sicur Delta devices, including those in the "Flat" line, can be consulted and downloaded from the website www.sicurdelta.it.

CONFIGURATION OF ASSEMBLIES OF "FLAT" MODEL LINEAR ANCHORING DEVICES It is possible, on the same end support, to start up to two lines: in this case, the absorber must be installed on an end eyelet and the tensioner on the other. This forms a group of anchoring devices. A group of type C devices (group of horizontal flexible lines) is when there are several type C devices connected to each other, as they have at least one support in common. For each unit, the rules reported for a single type C anchoring device apply, i.e. a maximum of 4 simultaneous users in each group.

(fig. 69)

LINE KIT SD001000 and CABLE SD00700A

In addition to the supports, the "Flat" model type C horizontal flexible line is made up of the LINE KIT SD001000 and the Metre Cable SD007000A, previously described in the manual in the "Roof" model paragraph to which reference is made.

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"ROOF", "WALL", "FLAT" Common features The anchor point on which to connect is the cable (fig. 70) from where it is possible to operate by implementing a personal protective system against falls in hold, work positioning and fall arrest. It is possible to connect to the cable directly with an EN 362 connector.

(Fig. 70) It is also possible to use the cable as an anchoring point for rescue systems: the maximum number of operators simultaneously connected on the cable, including the suspended operator, is 4. It is not possible to implement a personal system against falling suspended on a rope with type C SD76 life-line devices ("Roof", "Wall" and "Flat") except if necessary for the particular use of rescue described above. The intermediate supports, due to the shape of the head element, constitute discontinuity in the anchoring line. To overcome the intermediate supports, i.e. to shift from one span to the other of the line, the user must be equipped with double cord with energy absorber (maximum length of 2 metres including connectors) EN 355, equipped with EN 362 connectors, to perform the hooking-unhooking manoeuvre: it is essential in this manoeuvre to always be anchored to the line cable with at least one end of the double cord. The following sequence (fig. 71) indicates the 3 steps of the hooking-unhooking movement necessary to safely move from one span to the other.

(Fig. 71) Note that, regardless of the model, the deformation of the system is given by the elongation of the energy absorbing device and by the steel cable. It is possible to find other deformations, even small, in different elements, for this reason it is recommended to inspect the whole device if any deformation is found.

DEVICES OR ASSEMBLIES OF "MIXED" LINEAR ANCHORING DEVICES Since the line kit system and the cable are the same for all versions of the type C linear anchoring device in the SD76 range, the "Roof", "Wall" and "Flat" model supports can combine to form "mixed" linear anchoring devices: it is possible to also make sets of "mixed" anchoring devices. The instructions provided in the paragraphs of reference for the three models must be followed, by analysing and applying the specifications of use and the limitations for each support and component. An example shown in the figure below, is given by the presence of "Flat" model supports with which it is not possible to create lines that bend the cable; again in the example, there is the possibility of installing "Flat" supports on a vertical surface, while the "Roof" model pole-type support must be installed on a flat or inclined surface (max inclination 50%).

(fig. 72)

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Installation, operating and maintenance manual, SD76 RANGE Type C

The example in Figure 73 shows a multi-span linear device with cable curve, admitted in this case since both the "Wall" model support and those of the "Roof" model admit bends in the cable.

(fig. 73)

INSTALLATION MODE 1. INSTALLATION OF THE SUPPORTS FASTENING DESIGN

To install the supports to the structure, a project is required that goes beyond the information provided in this manual. To position the devices in the place of work, follow the project. Fix the supports, whether "Roof" or "Wall" or "Flat" model (poles, plates, rib, intermediate for rib), to the structure as per the structural fastening design and the verification of the structural installation support (calculation report). The fixing structure, as long as it is considered appropriate in relation to the calculation, can be a construction work, as per other structural elements of different work, the material of which can be of various kinds: for example, it is possible to evaluate materials such as wood, reinforced concrete, masonry, metal parts, etc... For installation on the latter, evaluate the compatibility between the metal coupled, as different metals together may cause potentially dangerous corrosive processes. The holes on the support bases to the structure of the supports are used for fastening, but other solutions can also be designed. Even if the standard UNI 11578:2015 covers anchoring devices installable on or in the structure, only for the pole-type device can fastening be provided with a base plate, which is embedded in the cast. It shows that it is possible to evaluate installation with direct fastening, or through substructures with solutions designed ad hoc, or with standardised substructures supplied by Sicur Delta, whose technical data sheets can be consulted and downloaded from the website www.sicurdelta.it, for example: • • • •

counterplates for circling the beams, of various sizes and thicknesses angular profiles for the distribution of the load Template with anchor bolts for fastening before casting the beams shelf template for vertical walls

There are various solutions for the fastening, some of which are carried in the section ''contents" of the website www.sicurdelta.it under "Fastening examples". Remember that these examples and indications are not to be considered a replacement of the calculation report. Contact the Sicur Delta technical department for details on accessories and fastening systems.

INSTALLATION RECOMMENDATIONS

Remember, except for further specifications checked and listed in the calculation report, to ensure the flatness of the support and adhesion between its support base and the fixing structure. The installation spaced by the surface of the structure must be carefully assessed in terms of bending resistance of the anchoring system. The tampering with or modification of any part of the device, or any additions made to the same, is prohibited. The assembly different to the one indicated, will cause the conformation of hybrid systems not authorised by Sicur Delta, which will not be held liable towards these forbidding them. It is necessary to check, before installing the supports, that there are no space obstacles (for example, skylights or flues in installations on the roof ), in such a position as to prevent the project positioning or any interferences with the cable or other parts of the device, and the correspondence between the support structure and the contents of the calculation report. If there are any discrepancies in the checks in the previous sections, it is essential to interrupt the installation immediately and contact the design engineer. Install the end supports first, then making sure to put the system in line, proceed with intermediate, where provided.

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Once the supports are installed, before any other procedure and any other assembly or tightening (e.g. that necessary to block the heads on the supports), remember to wait the necessary time to apply the tightening torques to fasteners or to have prompt and suitable fixing for use. This time is necessary and variable depending on the type of fixing used, two recurring cases are: the chemical fixing for which it is necessary to respect the timing given by its manufacturer, and the fixing system embedded in the concrete casting for which it is necessary to wait for the complete curing of the cast.

2. ASSEMBLY OF HEADS ON THE SUPPORTS To assemble the head elements on the supports, refer to the previous chapter.

3. INSTALLATION OF THE LINEAR SYSTEM

(ABSORBER + TENSIONER + CABLE + ACCESSORIES)

Once the end supports are installed correctly and, where foreseen, even intermediate, including the necessary head elements, install the life-line system components (absorber, tensioner, cable, etc...), as described below, starting with the energy absorber. The Sicur Delta SD76 range type C system elements must be assembled in accordance with the installation and assembly instructions contained in this manual and must not be replaced with components from a different manufacturer, or with other Sicur Delta elements different to those indicated. The use of components different to those indicated, or the failed assembly of some components described, entails the conformation of hybrid systems not authorised by Sicur Delta and potentially dangerous. The energy absorber and the tensioner must be installed each on a different end support.

3.1. ABSORBER ASSEMBLY ON THE END 3.1.1 DEVICES SUPPLIED WITH A SINGLE OR DOUBLE HEAD ELEMENT (POLES, VERTICAL PLATE) "ROOF" and "WALL" This step, even if shown with the images of the absorber mounted on double head element assembled on the pole, is the same for the single head, even if the head elements are assembled on a vertical plate. Make sure that the absorber to be installed for the "Roof" and "Wall" models has the code SD00500A printed on the hubs, as there is a similar model with a different code that is suitable only for the SDLAM range. On each end hub there is a pin with cotter pin (steel safety elastic ring) for closure. Remove the cotter pins from the end pins and the same pins. Align an end hub of the absorber (1) on the head of the terminal support (2), closing the joint with the pin (3) and the closing cotter pin (safety loop), (4) to complete this assembly. The cotter pin must be installed facing downwards.

1 2

(fig. 74)

3 (fig. 75)

4 (fig. 76)

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Installation, operating and maintenance manual, SD76 RANGE Type C

To ensure correct assembly, therefore, that the cotter pin (steel elastic safety ring) cannot fall out accidentally and the system is as shown in Figure 77.

(fig 77) 3.1.2 "FLAT" DOUBLE RIB DEVICE Make sure that the absorber to be installed for the "Flat" models has the code SD00500A printed on the hubs, as there is a similar model with a different code that is suitable only for the SDLAM range. On each end hub there is a pin with cotter pin (steel safety elastic ring) for closure. Remove the cotter pins from the end pins and the same pins. Align an end hub of the absorber (1) on the holes at top of the double rib terminal support (2), closing the joint with the pin (3) and the closing cotter pin (safety loop), (4) to complete this assembly. When installing the double rib on vertical surface, the cotter pin must be installed facing downwards.

1 2

(fig. 78)

(fig. 79)

4 (fig. 80) To ensure correct assembly, therefore, that the cotter pin (steel elastic safety ring) cannot fall out accidentally.

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3.2. CABLE ASSEMBLY ON ABSORBER This step, even if shown with the images of the absorber mounted on double head element assembled on the pole, is the same for all models ("Roof", "Wall", "Flat") as it covers the energy absorber element, which is the same. The cable is supplied with a free end and a crimped end (pressed in the workshop by Sicur Delta where the lot number of the cable, length and logo are printed). Remove the cotter pins (steel safety elastic rings) from the end pins and the same pins from the free hub of the absorber. Install the crimped end of the cable on the absorber side, aligning the two parts and insert the end slot of the cable inside the end hub of the absorber. Close the joint with the pin and closing cotter pin.

(fig. 81)

(fig. 82)

(fig. 83)

(fig. 84)

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Installation, operating and maintenance manual, SD76 RANGE Type C

3.3. TENSIONER ASSEMBLY ON ENDS AND CABLE INSTALLATION (double fork tensioner model, code SD00600A)

After having installed the energy absorber on an end support, and having mounted the crimped end of the cable on the absorber, install the tensioner on the other end support. Release the tensioner by loosening the locking nuts and rotate the central body with the end hubs still, in order to open it (extend it) symmetrically along the threaded bars, until it has an extension of X = 37 cm, as shown in figure 85.

(fig. 85) Tensioner unlocked and open symmetrically with the pins removed On each end hub there is a pin equipped with a cotter pin for closing. Remove the cotter pins from the end pins and the same pins. Install the open tensioner on the head element (or directly on the holes on the top of the double rib) by means of a end hub, closing the joint with the pin and the closing cotter pin. Where the installation direction allows it, the cotter pin must be installed facing downwards. Below are the steps for the head element: even if the assembly of the tensioner is shown mounted on a double head element assembled on a pole, it is the same for a single head and even if the head elements are assembled on the vertical plate.

(fig. 86)

(fig. 87)

(fig. 88)

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Below are the steps for direct installation on double rib.

(fig. 89)

(fig.90)

(fig. 91) Unwind the cable from the absorber in the direction of the tensioner, gradually moving it forward and passing it inside the section breaker head, if present: the cable must be passed inside the wheels and it must be verified that it slides inside without them getting stuck. (Figures 16 and 42 show how the cable must pass through the intermediate support in both possible configurations). Request the cable manually, where possible, or using a cable tensioning device. Manually it is possible to pre-stretch cables with maximum length of 15 metres. Once the cable is pre-stretched it should not have a catenary effect (fig. 92), as in this case it will be difficult to reach, through the closing of the tensioner, the correct degree of tensioning which is within the range of 0.8 - 1.0 kN.

(fig. 92)

(fig. 93) Figure 92 shows a schematic view of the cable with catenary effect, while in the diagram in figure 93 the cable is tensioned correctly, so as to be parallel to the horizon line. Check that the force applied during the tensioning has not damaged the parts of the device, in particular the energy absorber. If the absorber or other components are damaged, fastenings or support included, they must be replaced.

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Installation, operating and maintenance manual, SD76 RANGE Type C

Bring the free end of the cable, already installed on the absorber and pre-stretched, in proximity of the open tensioner and already installed on the head or on the double rib. Cut the cable to size: the measurement is taken, as shown in figure 94, by bringing the cable to almost touch the end of the tensioner (at a distance of about 4-5cm). The cable must be cut with a cable cutter suitable for 8 mm cable (figure 94 is purely indicative to explain how to measure the cable). This step, even if shown with the images of the tensioner mounted on double head element assembled on the pole, is the same for all models ("Roof", "Wall" and "Flat") as it covers the tensioner and cable elements that are the same for the models of the SD76 range.

(fig. 94) Release the Cable clamping terminal supplied with the kit SD001000 (code SD00610A, defined cable gland for simplicity) through the locking nut: turn the latter clockwise and bring it to stroke end. (fig. 95 e 96)

(fig.95) (fig. 96) Cable gland blocked position Cable gland released position Open the cable gland by turning the half-cone component anti-clockwise, and remove the internal components. Pay attention not to loose or damage the internal components of the cable gland. Proceed with passing the cable inside the components as shown in the following figures.

(fig. 97)

(fig. 98)

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(fig. 99)

(fig.100) The cable, having crossed the internal components of the cable gland, must be brought to a stop in the cavity inside the male threading of the component with ring: see figures 101 and 102. In order for the cable to be in the cavity, the same must come out, by 1cm. from the internal components of the cable gland, as shown in figure 103.

(fig.101)

(fig.102)

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Installation, operating and maintenance manual, SD76 RANGE Type C

(fig.103) Tighten the cable by closing the cable gland: keep the half-cone part with the cable and the components inside the terminal locked with the 22 wrench, and rotate the opposite side of the clamping terminal (terminal part with ring), where the cable is stopped, until reaching complete closure (Fig. 104).

(fig. 104) Block the cable gland by turning the closing nut anticlockwise and bringing it into contact with the half-cone component of the tensioner (fig. 105 and 106).

(fig 105) Cable gland locking manoeuvre

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(fig. 106) Cable gland blocked with cable installed

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Mount the cable clamping terminal in the free end of the tensioner. (figures 107 and 108) Where the installation direction allows it, the cotter pin must be installed facing downwards.

(fig 107) (fig. 108) To ensure correct assembly on the tensioner end, therefore, that the cotter pin (steel elastic safety ring) cannot fall out accidentally. Stretch the cable: bring the tensioner to shorter position by turning its central body and keeping the threaded end hubs fixed to avoid them turning at the same time (fig. 109), until the cable is shaped as in figure 93. Do not over-tighten the cable as it could damage the system, and ensure that the cable does not have a catenary effect (fig. 92). It is possible to monitor the achievement of the right value (range between 0.8 and 1.0 kN) with a dynamometer. Thanks to experience it is possible to carry out, as well as check that the cable has no catenary effect, an additional control on the absorber spirals; they tend to differ between them (1 - 2 mm) for lines with reduced length (between 10 and 15 metres), up to even higher deviations (about 5 - 6 mm) for lines around the maximum length of 100 metres.

(fig 109) (fig. 110) Once the cable is correctly tensioned, lock the tensioner: tighten the tensioner lock nuts by turning them towards the central body. (fig. 110)

(Tensioner model with built-in cable clamping terminal, code SD00605A) After having installed the energy absorber on an end support, and having mounted the crimped end of the cable on the absorber, install the tensioner on the other end support. The cable clamping terminal (cable gland) is present on one end of the tensioner: disassemble its conical end. Release the cable gland by turning the fastening nut clockwise and bring it to stroke end. Turn the half-cone terminal anticlockwise until it separates from the tensioner, thus opening the cable gland element. Pay attention not to loose or damage the internal components of the cable gland. Release the tensioner by loosening the locking nuts and rotate the central body while keeping the threaded ends still, in order to open it (extend) symmetrically along the same, until it reaches an extension of X = 41 cm, as shown in figure 111.

(fig 111) Tensioner unlocked and open symmetrically

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Installation, operating and maintenance manual, SD76 RANGE Type C

On the other end of the tensioner there is a hub with pin with cotter pin for closure. Remove the cotter pin and the same pin, being careful not to loose them because they are necessary for the subsequent closure. Install the open tensioner on the head element (or directly on the holes on the top of the double rib) by means of a end hub, closing the joint with the pin and the closing cotter pin. Where the installation direction allows it, the cotter pin must be installed facing downwards. Below are the steps for the head element: even if the assembly of the tensioner is shown mounted on a double head element assembled on a pole, it is the same for a single head and even if the head elements are assembled on the vertical plate.

(fig. 112)

(fig. 113)

(fig. 114)

Below are the steps for direct installation on double rib.

(fig. 115)

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(fig. 116)

(fig. 117) Unwind the cable from the absorber in the direction of the tensioner, gradually moving it forward and passing it inside the section breaker head, if present: the cable must be passed inside the wheels and it must be verified that it slides inside without them getting stuck. (Figures 16 and 42 show how the cable must pass through the intermediate support in both possible configurations). Request the cable manually, where possible, or using a cable tensioning device. Manually it is possible to pre-stretch cables with maximum length of 15 metres. Once the cable is pre-stretched it should not have a catenary effect (fig. 92), as in this case it will be difficult to reach, through the closing of the tensioner, the correct degree of tensioning which is within the range of 0.8 - 1.0 kN. Figure 92 shows a schematic view of the cable with catenary effect, while in the diagram in figure 93 the cable is tensioned correctly, so as to be parallel to the horizon line. Check that the force applied during the tensioning has not damaged the parts of the device, in particular the energy absorber. If the absorber or other components are damaged, fastenings or support included, they must be replaced. Bring the free end of the cable, already installed on the absorber and pre-stretched, in proximity of the open tensioner and already installed on the head or on the double rib. Cut the cable to size: the measurement is taken, as shown in figure 118, by bringing the cable to almost touch the end of the tensioner (at a distance of about 4-5cm). The cable must be cut with a cable cutter suitable for 8 mm cable (figure 118 is purely indicative to explain how to measure the cable). This step, even if shown with the images of the tensioner mounted on double head element assembled on the pole, is the same for all models ("Roof", "Wall" and "Flat") as it covers the tensioner and cable elements that are the same for the models of the SD76 range.

(fig 118) Once the cable is cut to size, disassemble the tensioner SD00605A from the previously installed end eyebolt, since the same must be free to rotate in order to proceed to assemble the cable in the cable gland. Do not loose the pin and cotter pin.

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Installation, operating and maintenance manual, SD76 RANGE Type C

Install the pre-stretched cable: pass the cable through the conical terminal and then in series through the elements composing the cable gland as shown in the sequence of pictures below.

(Fig. 119)

(Fig. 120)

(Fig. 121)

(Fig. 122) The cable, having crossed the internal components of the cable gland, must be brought to a stop in the cavity inside the male threading of the component with ring: see figures 123 and 124. In order for the cable to be in the cavity, the same must come out, by 1cm. from the internal components of the cable gland, as shown in figure 125.

(fig.123)

(fig.124) 46

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(fig.125) Tighten the cable by closing the cable gland: keep the half-cone part with the cable and the components inside the terminal locked with the 22 wrench, and rotate the entire tensioner, where the cable is stopped, until reaching complete closure (Fig. 126).

(Fig. 126) Block the cable gland by turning the closing nut anticlockwise and bringing it into contact with the half-cone component of the tensioner (fig. 127)

(fig 127) Cable gland locking manoeuvre Thoroughly check the cable installation. Mount the tensioner on the end support: the assembly between the end hub of the tensioner and head element (or on the holes on top of the double rib) was previously described in the paragraph. To ensure correct assembly of this end of the tensioner, therefore, that the cotter pin (steel elastic safety ring) cannot fall out accidentally. Stretch the cable: bring the tensioner to shorter position by turning its central body and keeping the threaded end hubs fixed to avoid them turning at the same time (fig. 128), until the cable is shaped as in figure 93. Do not over-tighten the cable as it could damage the system, and ensure that the cable does not have a catenary effect (fig. 92). It is possible to monitor the achievement of the right value (range between 0.8 and 1.0 kN) with a dynamometer. Thanks to experience it is possible to carry out, as well as check that the cable has no catenary effect, an additional control on the absorber spirals; they tend to differ between them (1 - 2 mm) for lines with reduced length (between 10 and 15 metres), up to even higher deviations (about 5 - 6 mm) for lines around the maximum length of 100 metres.

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Installation, operating and maintenance manual, SD76 RANGE Type C

(fig 128) Once the cable is correctly tensioned, lock the tensioner: tighten the tensioner lock nuts by turning them towards the central body. (fig. 129)

(fig 129)

4. CHECKS AFTER INSTALLATION and PLACING THE SECURITY SEAL Once the previously described operations are completed, the SD76 linear anchoring device is installed. Carry out a visual check of the system by going over the phases of assembly and installation, make sure that there are no damaged elements, that the cable is not obstructed, that the cotter pins on the tensioners and absorbers are correctly installed. Perform an instrumental or functional control making sure that the cable is correctly tensioned, that the bolted joints have the correct fastening torque and that the cable runs inside the intermediate. It is recommended not to damage the system components during the checks by implementing stress or tests that can damage it. When controls are completed, apply the security seal on the tensioner (it is irrelevant which model is installed, SD00600A or SD00605A). The seal bears a progressive and unique number, which the installer must indicate in the installation documents and records of periodic inspections, in order to give a correspondence between the anchoring device installed and the supplied documentation. This seal must be passed through the two slots in the threaded pins of the tensioner and then closed again. The lack of the security seal is the first sign of possible tampering or modification of the life line system; in the absence of the security seal, the system must be immediately put out of service and inspected / maintained by skilled personnel.

(fig 130)

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(fig. 131)

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(fig 132) (fig. 133)

(fig 134) (fig. 135) As required by the standards and the requirements of conformity with which the devices comply, an additional marking must be provided near the device when, once installed, the marking of the same is no longer visible. Please refer to the chapter concerning marking for the relevant details.

5. COMPLETION OF THE "ANCHORING DEVICE / SYSTEM FILE" With the drafting of the "Declaration of correct installation", the compilation of the identification plate with its placement in proximity of the access, and the completion and delivery of the documentation relating to the anchoring device / system to the person in charge of its management, commissioning is enshrined. The installer, unless there are legal regulations that involve other roles such as, for example, the designer or the safety coordinator, must complete and deliver the installation documentation called Anchoring device / system file (see chapter DESIGN OF ANCHORING SYSTEMS. ANCHORING DEVICE/SYSTEM FILE) to the owner or person in charge of managing the anchoring device / system, as well as compile the identification plate(s), positioning them where necessary.

RECOMMENDATIONS It is necessary to provide methods of installation ensuring installers' health and safety conditions in compliance with the regulations in force on health and safety at work places; these installers are also required to comply with them. Sicur Delta prepares the installers and the maintenance technicians/inspectors: the devices are to be installed by personnel with suitable skills and training. Contact Sicur Delta for the list of skilled personnel. Before proceeding with the assembly, the installer must make sure that the material is properly stored, complete and that the devices, in every part, do not show damage or defects and that they are intact. In the case of deformed, damaged or deteriorated products, before installation contact Sicur Delta. The installer must also implement projects in order to be able to execute them, together with the instructions in this manual and the technical standards of reference. As already stated in the manual, if in doubt on the correct and regular installation contact the designer(s) and Sicur Delta. Until its complete installation and declaration of conformity (declaration of correct installation), an anchoring device / anchoring system must not be used as part of a system against falls from a height.

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Installation, operating and maintenance manual, SD76 RANGE Type C

MARKING

The marking complies with EN 365:2005, as required by EN 795:2012 and UNI 11578:2015, and with CEN/TS 16415:2013 and UNI 11578:2015 in replacing point 6) of EN 795:2012, with regard to the maximum number of operators allowed simultaneously. Since the SD76 range type C linear anchoring device consists of several elements / supports, each one of them has its own marking. Below, to indicate the reading modes, are four diagrams stating the contents and meaning of the marking of some supports (Fig. 136 flat base pole height 50 cm., fig. 137 double rib support) and of some head elements (fig. 138 double head, fig. 139 single head).

(Fig. 136) Flat base pole h 50 cm

(fig 138) Single Head (fig. 139) Double head

(Fig. 137) Double rib

①: model of the support or element composing the anchoring device. It is used to identify the product code, e.g. SD76050A, with regard to the flat base pole support height 50 cm Stainless Steel version. ②: logo of the manufacturer, trademark or logo of Sicur Delta. ③: number and year of the standard(s) to which the device refers (3a) and type(s) of pertinence (3b): depending on the element/support these belong to type C if used only in the linear anchoring device (life line), or to both type C and type A if they can be used as components of the linear anchoring device and as components of the single-point anchoring device. ④: maximum number of operators that can be connected at the same time, with reference to the type of pertinent regulation for which they will be used: (compared to what is reported on the device, the designer can give restrictions limiting to a smaller number than the number of simultaneous users). ⑤: read the Anchoring system file, of which this manual is also a part, before use, installation or inspection / maintenance. ⑥: production lot number. The first number indicates the week number of the year of production, the second the year of production. The lot number is essential to determine the service life duration of the device; please refer to the inspections / maintenance chapter for further details on the relative count. The reference marking of the anchoring device is shown, as in the examples above, on the supports and head elements composing the device. The marking of the cable and the elements making up the line kit (code SD001000) shows the Sicur Delta logo, which is used to identify the same, it is not the marking of the supports / head elements to which you can refer. The energy absorber in the SD76 range models also shows the code (SD00500A) on the end hub as shown in the figures below, in order to differentiate it with the same model with a different code and suitable for the SDLAM range.

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(fig 140) (fig. 141)

IDENTIFICATION PLATE and ADDITIONAL MARKING In addition to the marking, compliant with EN 365 and the stamped maximum number of operators simultaneously connected, point 6 of UNI 11578:2015 (to which reference is made for a detailed description of the 3 following points), prescribes that a plate must be affixed at the roof access, that indicates / warns: • • •

To consult the "anchoring system file" On the date / frequency of inspection Not to use the system if the inspection was not carried out

As a plate at the access you can use the identification plate supplied in kit SD001000. Where there is a system of anchors consisting of various anchoring devices it is possible to use several plates, which can be provided individually with the code SL001000 in addition to the one supplied in the line kit. The identification plate can be used when, having installed the anchoring device, its marking is no longer visible, as the reference standards require that additional marking must be provided in proximity of the device. Another suitable system can also be used to meet the standards concerning additional marking, remembering that engraving, modifications or direct additions to the marking on the device are not allowed; the installer is responsible for choosing the modes and carrying out the same. The additional marking must contain the same information provided in the marking of the supports and the heads, with the following specifications: the example is on a 10 metre type C linear anchoring device (without intermediate anchors) with 35 cm high flat base pole galvanised supports and double galvanised heads; the end supports, thanks to the double head, can be used also as type A. 1. 2. 3. 4.

5. 6.

model of the support or element composing the anchoring device. All product codes that make up the device must be indicated; following the above, we will have: no.2 SD76035 + no.2 + SD00300Z + no.1 SD001000 (SD00500A absorber) + no.10 m. SD00700A. logo of the manufacturer, logo with trademark of Sicur Delta: indicate the name of the manufacturer, or Sicur Delta srl. number and year of the standard(s) to which the device refers (3a) and type(s) of pertinence (3b); following the above example, as the supports can also work as single-point, indicate: UNI 11578:2015 TYPE C and TYPE A, UNI EN 795:2012 TYPE C and TYPE A, CEN/TS 16415 TYPE C and TYPE A. maximum number of operators that can be connected at the same time, with reference to the type of regulation for which they will be used: (compared to what is reported on the device, the designer can give restrictions limiting to a smaller number than the number of simultaneous users; for the example, it is assumed that restrictions have not been given in this regard). Use according to UNI EN 795:2012 as type A and type C maximum 1 operator, use as UNI 11578:2015 and CEN / TS 16415:2013 maximum 2 operators regarding use of double heads as type A and maximum 4 operators regarding use of the device as type C. read the Anchoring system file, of which this manual is also a part, before use, installation or inspection / maintenance: affix recommendation in this regard (already present on the identification plate supplied). production lot number. Indicate the oldest lot number among those indicated on the device components, in order to calculate the life duration (for example, between 30/2014, 35/2014 and 15/2015 the date of reference to write as lot is 30/2014).

Even if marking post installation is visible, the anchoring device must be marked with the date within which to perform the next inspection. Incisions, modifications or direct additions to the marking on the device are not allowed. Indicate this expiry date by means of additional marking with the identification plate.

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Installation, operating and maintenance manual, SD76 RANGE Type C

DESIGN OF ANCHORING SYSTEMS and ANCHORING SYSTEM FILE INSTRUCTIONS TO AID IN THE DESIGN It is not possible to study a unique personal protective system against falls suitable for every situation. The anchoring device should be chosen on the basis of the functional features of the same, the place of work and the type of work to be carried out, therefore identify the required PPE and the operating methods. Two fundamental rules to follow when designing the system are â€˘ ergonomics, ensuring freedom of movement â€˘ stop the falling in the shortest time possible, where possible foresee it. Solutions that prevent free fall are to be preferred to those stopping free fall, in fact, the designer will have to dimension a system that, if possible, allows operating in safe conditions. Where possible, therefore, prevent the operator from reaching the exposed edge to potential falls. If it is necessary to operate in fall arrest, pursue the target to work with the fall factor as close as possible to zero, thus limiting both the potential fall and the length of the fall whenever possible to foresee it. In order to limit the possibility of a free fall or reduce as much as possible the fall factor, carry out attentive evaluations on the position of the anchorage device / anchoring point in relation to the work to be carried out, and on the connecting systems (PPE). It is recommended that the device / anchoring point is positioned above the position of the user. It is not advisable to install the anchoring devices at a lower level with respect to the walkable surface of the user, where possible provide the anchor point always upstream of the user. FALL FACTOR = FALL HEIGHT / CORD LENGTH

(Fig. 142) In fall arrest systems, make sure that the area of the edge, beyond which it is expected to fall, does not have sharp edges that may obstruct or cut the connection system (e.g. cord) or cause injuries to people. The same preventive checks and attention paid to the connections and possible damage of the same, are in any case to be provided for every personal protection system against falling. Where it is necessary to operate in fall arrest, the correct design of the position of the anchoring devices must prevent the fall with a pendulum effect (i.e. oscillation of the body after falling, with possible impact against obstacles), and evaluate whether to admit a fall arrest by calculating the air tie rod. To safely stop the fall of a user the air tie-rod, that can be defined as the minimum free falling space in safety, must be less than the free space from obstacles available on-site. It is the minimum distance, measured vertically, necessary to safely stop a worker in a fall arrest system. It consists of the stopping distance plus free space of 1 m that must be kept under the user's feet in order to avoid collisions during a fall. The air tie-rod varies on the basis of factors such as the deflection of the anchoring device and the connection system to it: even if choosing the same connection, you must assess the specific characteristics of each model, for instance, even the energy absorbers compliant with the same regulation can have different opening expansions. For a proper evaluation of the air tie rod consult, in addition to the data provided on the anchoring device, PPE the instructions manual. For further details refer to standard UNI 11560:2014 where point 3.39 defines the Air tie rod also explaining it graphically, since the above in section "INSTRUCTIONS TO AID IN THE DESIGN" must not be considered a technical guide to the design of fall protection systems, but a reminder to remember some important aspects of the project. Knowing the dimensional and mechanical features of the bearing structure of the support, in order to verify the hold and correct sizing of the fastening system, as well as the correct installation of the fastening system, are indispensable to guarantee a safe anti-fall anchoring system.

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DESIGN and INSTALLATION DOCUMENTS. ANCHORING SYSTEM FILE Where to install the anchoring device must be designed on the basis of the type of individual system against falls to be implemented and on the basis of its future use; the fixing of the anchoring device must be designed on the basis of the type of support where the application will be realised, also assessing the structural suitability of the latter. Moreover, for a correct implementation of permanent anchoring systems to the roof it is also possible to refer to the sequence of steps described at point 7 of the standard UNI 11560:2014, where a project is shown on the configuration of the anchoring system developed on the basis of the risk assessment by the designer (hereinafter called dimensional and functional), and calculation report according to the structural support of installation. Therefore, an anchoring system requires the design: • Dimensional and functional of the system, in which the designer in charge must carry out a risk evaluation also according to the hazards given by the surrounding conditions, the free fall distances, space impediments and conformation of the work place, so as to design the positioning of the device(s), evaluating and indicating for the specific work place the accesses, paths and modes of the operation, in addition to the required PPE and their proper use, on the basis of the type of personal system against falls from a height that will be put in place.

DIMENSIONAL AND FUNCTIONAL DESIGN OF THE SYSTEM IS NOT COVERED BY THE CONTENTS OF THIS MANUAL. IT IS NECESSARY TO MAKE USE OF THE ADVICE OF AN ENABLED PERSON ABLE TO PERFORM THIS PROJECT

• Structural fastening and verification of the clamping support, where a professional qualified in the structural calculation must size the most suitable fixing system, depending on the anchoring device to be installed and installation support present, as well as assess the hold of said support to the stress transmitted. The website www.sicurdelta.net contains a configurator to consult and download the stresses generated in the case of falling on the devices, as well as the arrows (deflection of the cable produced by the anchoring devices in service). THE DESIGN OF THE FASTENING SYSTEM AND THE VERIFICATION OF THE STRUCTURAL ACTIONS TRANSMITTED BY THE ANCHORING DEVICE(S) TO THE STRUCTURE BEARING ELEMENTS TO WHICH THE DEVICE IS FIXED ARE NOT COVERED BY THE CONTENTS OF THIS OPERATING MANUAL. IT IS NECESSARY TO MAKE USE OF THE ADVICE OF AN ENABLED PERSON ABLE TO PERFORM THE STRUCTURAL CALCULATION. The requirement of this check is reported in UNI 11578:2015, but also in EN 795:2012, in annex A.1 there is also a reminder that the installation must be verified by calculation or testing. In order not to damage the devices and fixing to the structure, thus creating possible injuries, even non-visible ones, or deformations which would require the replacement of the system, preparing a calculation report is the recommended method: for the calculation, tests can be carried out before installation on the whole system or on the fixing, designed by the professional in charge of drawing up the calculation report; both the fixing and the device subjected to the test must be removed, as they are no longer suitable. These tests, as the method and development of the calculation, are to be designed and are at the discretion of the technician in charge of the calculation report. The projects (dimensional and functional + calculation report) are part of the installation documentation called the Anchoring system file. This documentation included in the anchoring device / system is completed with: • Certificates of compliance from the manufacturer of the anchoring devices installed in accordance with the UNI standard of reference. They can be consulted and downloaded from www.sicurdelta.it. • Declaration of correct installation, countersigned by the person in charge of installation, and attached photographic documentation. In appendix A, an example model with the minimum contents of the declaration. • Inspection and maintenance program with record sheet, called "control sheet". In appendix B, an example model with the minimum contents of the declaration. • Installation, use and maintenance manual of the device(s) installed. The installation documentation is necessary as proof of a correct installation, as well as for the assumption of liability by the installer via the declaration of correct installation. The person in charge of managing the anchoring system (property owner, administrator, PPSM, employer, etc...) is the one to whom this documentation must be delivered, to be kept in the building / work place, in order to be available in the case of need and use of the system. Where it is necessary to photograph several anchoring devices, it is recommended that these be distinguished with numbers, in order to indicate this numbering in both the records of inspection / maintenance and in the project plan. In all those applications where fixing is no longer visible when the installation has been completed, the photographic documentation must show the details of the fixing to the base support. On the website www.sicurdelta.it you can consult and download, besides the technical data sheets and fastening examples, the certifications of compliance UNI 11578:2015, and EN 795:2012 - CEN / TS 16415:2013 relating to the Sicur Delta anchoring devices, issued by a Third Party. There are various laws / regulations according to the geographical location in which the anchoring device / system is installed that require specific documents for their installation, some with the obligation of drafting forms. These regulations, for the most part for permanent installations, can require different documentation beyond the name and contents. In addition to observing these local regulations of reference, if present, it is recommended to comply with the minimum contents of the documentation described earlier in this paragraph (Documentation of installation also called Anchoring system file).

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Installation, operating and maintenance manual, SD76 RANGE Type C

USE OF ANCHORING DEVICES How to use an anchoring device means designing a system in compliance with EN 363:2005; this manual falls outside the assessment of implementing these systems. Remember that the maximum number of simultaneous users for each type C device is 4 operators. Limitations can be applied by the designer(s) or by the installer or by the inspector/maintenance technician. In addition, mixed devices and sets of devices can be created to use the pole support and the double head as single-point devices: for these configurations please refer to the section on the anchoring device features, in order to understand in detail the shape of the SD76 anchoring devices and their field of application and therefore use, such as, for example, the admitted directions of load and the manoeuvres to be carried out, to switch from one span to the other of the type C linear anchoring device. For safe use, thoroughly know the device itself.

CONTROLS AND PROCEDURES

Once installation is carried out according to the instructions provided in this manual, and before every use, always perform a preliminary check on the apparent good condition of the device.

Preliminary checks

Below is a list of some of the main good practice checks necessary to safely use the anchoring device, but this does not exclude implementation of further checks and procedures to safely manage and use the anchoring device / system. An inspection before use is essential. This must be understood as a direct control of the good condition of the device installed with a documented and visual verification. Check that each plate is properly compiled and fully readable, and make sure that the periodic inspections have been carried out, otherwise do not use the device / system. For the frequency refer to the next chapter. Before every use, the user must obtain all the documentation / design provided with the anchoring device(s) (anchor system), taking note of how to correctly use it and the dangers present. Carry out a visual inspection of the anchoring device in order to check the apparent good condition. The anchoring device must be, both before and during use, in optimal operational and functional conditions, without any signs of corrosion, deformation or damage: points of corrosion, elements that have produced dissipation, displacement of the anchoring point not admitted, are indications that must immediately stop use. The check must also include the bolted joints, which must not be loosened.

(Fig. 143) Device showing evident oxidation and points of corrosion: must be replaced In addition to that just indicated, there are 3 more essential checks to be carried out, that can indicate an incorrect installation, elements not regularly inspected or the need to replace some components for various reasons: (e.g. device stressed by a fall). 1) the energy absorber must not be deformed showing a lengthening or a deviation of the spirals beyond that necessary for the correct tensioning of the cable.

(Fig. 144) Absorber with considerably extended spirals, sign of visible plastic deformation. 2) the cable line, must not be loose, meaning the so-called catenary or stomach effect. 3) verification of the presence of the security seal inside the tensioner, indicating the same progressive number that is shown in the inspection record.

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It is possible to use the anchoring device only if the inspection before use has not reported faults, damage or missing parts of the same. Furthermore, DO NOT USE OR IMMEDIATELY DISCONTINUE USE if: â€˘ â€˘ â€˘

You have doubts on safe and proper operation The device has arrested a fall The inspection before use reported anomalies or missing parts

If there is one of the previous cases, it is mandatory to contact the anti-fall system manager (owner, director, etc...) who must immediately put the anchoring device / system out of service and contact qualified personnel who, if possible, through maintenance / replacement are able to put the system back in the necessary conditions for safe use: necessary written confirmation which declares that the device / system may be re-used if safe conditions exist. In fall arrest systems, for the safety of the operator, it is essential to check the free space required beneath the operator in correspondence of the work position before each use, so that, in the event of a fall, there is no collision with obstacles along the fall path. Check that there are no edges or sharp edges that might obstruct or cut the connection system (e.g. cord) or cause injuries to people during use, or restraints that do not allow the connector, once connected to the anchoring point, to work in the appropriate direction. When using the anchoring device always take the utmost care in order to avoid falling or slipping into a void, but also to prevent dropping equipment, of falling structure or parts of the work area, dangerous for any possible knock-downs in the area below. Once the connector is inserted and blocked / closed in the anchoring point, you must check that this operation has been carried out correctly. Before starting to use the anchoring devices carry out a Risk Assessment in addition to the risk assessment of the operator falling from a height, due to the boundary conditions respect to the work environment, and that could cause accidents. When working at height, a recurring additional risk can be crushing due to material falling from above, and a possible solution can be to keep the area under the work zone clear. Check the good condition and efficiency of the PPE to be used.

PPE Personal Protective Equipment The Sicur Delta anchoring devices reported in this manual, once correctly put in place, are reliable anchoring points for the personal protection systems against falls in compliance with EN 363; the Personal Protective Equipment (PPE) to be used is that needed to form the EN 363 system designed. Please note that for some devices there are limitations and / or prohibitions to be used as components in some types of personal systems for protection against falls: please refer to the chapter that deals with the features of the anchoring devices, highlighting for each of them, the limitations in certain systems, such as, for example, work on rope or rescue. The suitable PPE required to meet the particular needs of the job must be assessed case by case. The choice of PPE is subject to the type of personal protective equipment, which is to be implemented and to work requirements. Each model of PPE, even if compliant with the same standard, can have different features, application restrictions and permitted uses: it is necessary to comply with the instructions provided by the relative manufacturers, therefore it is recommended to read and understand the information note of the PPE identified and use it in accordance with that indicated in it and in this manual. Every PPE or PPE system in connection with the anchoring device must be compatible with the device itself, there must be compatibility between all components or sub-systems and the equipment must be suitable to the type of work to be carried out, taking into account the limits of every single component of the equipment. All the components must be in compliance with European Standards; for each one, read and follow the instructions of use / information note, in order to avoid interference not allowed, and comply with all the indications given. The SD76 range type C linear anchoring device can be used with retractable type fall-prevention devices in compliance with the European Standard EN 360:2002 from the manufacturer Camp, Cobra range models, or a guided device including a flexible anchoring line in compliance with the European Standard EN 3532:2002, suitable for use on vertical and inclined surfaces also.

(Fig. 145)

(Fig. 146)

For the safety of the operator, use PPE tested in compliance with the European Standards of reference and CE marked. Each user must use his own PPE.

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Installation, operating and maintenance manual, SD76 RANGE Type C

THE ARREST STRENGTH EXERTED ON THE OPERATOR MUST NOT EXCEED 6 kN

When the anchoring device is used as part of a fall-arrest system, each user must be connected to its anchoring point with the PPE (Personal Protective Equipment) suitable to limit the dynamic forces exerted on itself during stop of a fall, to a maximum of 6 kN. Connect to the SD76 range devices anchoring point using an EN 362 connector. Remember that the only acceptable body retaining device that can be used in a fall arrest system is the body harness compliant with EN 361.

WARNINGS REQUIRE ADEQUATE TECHNICAL TRAINING The anchoring devices must be used exclusively by authorised, skilled and suitably trained personnel, who have read and understood all the instructions contained in this manual, and who are in suitable psycho-physical conditions.

The work situations in which anchoring devices are used are potentially dangerous, the users of the anchoring devices must, therefore, know their limits and field of application, and be informed, trained and instructed on the correct use of the same, together with the suitable anti-fall PPE necessary to form the personal equipment for protection against falls; in view of the need to use Category 3 PPE, specific training is required in compliance with the legislation in force. Furthermore, they must be in perfect physical and mental condition to be able to operate safely, both in normal operating conditions and in emergency conditions, be lucid and not fatigued, must not be taking medicine, drugs or alcohol, must not suffer from vertigo or cardiovascular diseases. Take breaks during use, with work / pause times varying according to the boundary conditions: for example, increase the pause times and shorten continuous work times if exposed to natural optical radiation (sun) or extreme temperatures (very hot or very cold). In case of improper use, or use by operators without the necessary PPE or not qualified to use, Sicur Delta is exempt from any liability resulting from any accidents. It is forbidden to use anchoring devices in adverse weather conditions such as wind, rain, snow, etc..., or if the roof or the work area is slippery or impractical, as well as in conditions of poor visibility/lighting.

PREPARE EMERGENCY PROCEDURES

The work place must be equipped with an effective surface, in order to face any possible emergency that might arise during work and measures to recover, when working in fall arrest or when the possibility of falling cannot be pre-emptively excluded. Make sure to be familiar with the procedure to be carried out. For example, before use, there must be a first aid procedure to recover, in reasonable times, the operator after a fall. The inert suspension in a fall arrest harness can cause serious physiological disturbances due to the compression of the lower limbs and the consequent interruption of return of venous blood; there may be serious permanent damage and death! It is recommended, therefore, to the worker to use the anchoring device in the presence of at least a second operator, who can intervene in an emergency. The implemented personal protective equipment can, during use, lead to dangerous situations that compromise the correct operation of the protection system. For example, these may derive, as already described in other sections of the manual, from extreme conditions of work, like very high or very low temperatures, twisting or rubbing of PPE connection systems on sharp edges, electrical conductivity, abrasions and cuts, falls with a pendulum effect, chemical reagents, etc... It is recommended not to make any alterations or additions to the device, both when off or during use.

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INSPECTION, MAINTENANCE and SERVICE LIFE As for installation, also for the interventions described in this chapter, it is recommended to have them carried out by personnel with suitable skills and training. The inspector / maintenance technician must be a person that is suitably trained and educated for this task, with knowledge on installation and methods of operation, inspection and maintenance to be performed on the devices described in the manual. Sicur Delta prepares the installers and the inspectors / maintenance technicians: for the list of the personnel in charge informed and trained, and therefore able to carry out the inspection / maintenance of the SD76 range devices, contact the same. Extraordinary maintenance operations are not accepted after falling or damage of the device / system, as the devices may be subject to permanent deformations and it is not allowed to make any type of repairs on them: in these cases, provide for decommissioning, and therefore the removal and subsequent disposal. In addition to the measures allowed in the periodical inspection, we can evaluate the replacement of parts or components, or the replacement of the whole anchoring device with the disposal of the previous.

REPAIRS ARE NOT PERMITTED UNDER ANY CIRCUMSTANCES!

PERIODIC INSPECTION Periodic inspections according to the time intervals shown are necessary for the correct functioning of the anchoring device / system, therefore, to ensure the safety of users.

For the installation and use, in compliance with UNI 11578:2015, also in accordance with UNI 11560:2014, the time intervals are a maximum of 24 months for the anchoring device, and at least every 48 months to evaluate the good state of the fastening and of the support structure. For installation and use, in compliance with EN 795:2012 and CEN / TS 16415:2013, in accordance with EN 365:2005, the maximum frequency for periodic inspection of the anchoring device is 12 months. It is also recommended to carry out checks relative to the fastening and support structure, to be scheduled with the same timing. The inspector / maintenance technician intervenes directly on the work place where the device is installed. For the evaluation of the fastening and of the support structure the intervention of an expert designer competent for these evaluations is necessary. Special environmental and use conditions, such as the frequent use of the system or the exposure to the environment that can accelerate the corrosive process of the material, are elements that must lead to performing more frequent maintenance inspections. The designer(s), installer(s) or future personnel in charge of the inspections / maintenance can reduce the inspection time on the basis of system evaluations. The professional designer can intervene with the cadence of 48 months or when need is detected. The anchoring device / system which has not been inspected within the time indicated, must be put out of service. Being able to provide the possibility to remove certain devices (supports/elements), the inspection must still be carried out with the device / system installed, therefore the frequency also refers to a device / system installed for a longer period compared to the above periodic inspection schedule, including any restrictions. For devices removed and subsequently re-installed, the periodic inspection is to be carried out during installation, before the device is used. It must be emphasised that many of the controls coincide with assembly. The periodic inspection consists of a thorough examination of the devices to check the presence of damage or defects, such as deformation or wear. The first part of the periodic inspection coincides with the inspection before use, which must be understood as a direct control of the state of the installed device with a document and visual verification. 1) Check the documentation supplied with the anchoring device and / or system, by monitoring with respect for the previous time intervals for the inspections that, if not complied with, can lead to the need for a thorough examination of the system by a designer and a professional in charge of the calculation report for the preparation of the related projects (can coincide in the same figure). The Anchoring system file, with all its attachment, must be present. Check the legibility of the identification plate(s) and, if necessary, replace it, compiled again if necessary. In the event of missing documents, place the anchoring device / system out of use, and implement an unscheduled inspection, which consists in the execution of points 2) and 3) of the periodic inspection, and the evaluation of the fastening and support structure. Wherever there is the possibility of a return to service the anchoring device / system, the documentation missing from the Anchoring system file must be prepared by the designer or inspector/maintenance technician, each for their field of expertise. 2) Visual check of the device and of its every component to ensure the good general condition, if there are any signs of corrosion, damage or deterioration, such as, for example, dissipation / deformation of an element or displacements of the anchoring point not allowed. These checks include: â€˘ Checking the legibility of the markings. â€˘ Checking the presence of the security seals indicating the same progressive number found in the records of the inspections: if this is not present or is broken it can be a sign of tampering with the type C linear device (Fig. 147)

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Installation, operating and maintenance manual, SD76 RANGE Type C

(Fig. 147) The cable and the elements of the line kit (SD001000), especially the energy absorber, are the elements most subject to deformation. Pay particular attention to the control on the tensioner and on the absorber to the closing pins and relative safety cotter pins. The energy absorber must not have a length such to produce a deviation of the spirals beyond what is necessary for the correct tensioning of the cable. Check the presence of all the bolts, pins, cotter pins on the tensioner and that they are not damaged or bent and that the locking/closing nuts are tightened. Check that the cable does not have deformations, cuts, even partial, loose strands, signs of corrosion or general conditions that show imperfections. In the picture below the cable shows evident signs of loosening and breakage in the joint with the cable gland.

(Fig. 148) Check that the cable gland is without abrasions, with the locking nut closed, and that there are no failures in the coupling of the cable. Deformations may appear on the supports and head elements, that require extraordinary inspection and replacement of the same.

(Fig. 149) Evident deformation of the pole cover cap and loosening of the clamping bolt Check that every device is installed as instructed in this manual, for example the orientation of the head elements. Check the presence of all fixings indicated in the project. If deficiencies, faults or damage are detected to the anchoring device / system, it must be placed out of service immediately and an extraordinary inspection must be implemented.

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3) Functional and / or instrumental checks to the device(s). Carry out cleaning to remove dirt, corrosive agents, any material deposited or other adhesives, labels or wording not authorised:do not use chemical substances that may attack the materials such as acids or similar. Use neutral soap or, in any case, detergent compatible with the material of the device, and with any material of the fixing support. Checking and adjusting the tightening torques of the bolted joints, where present. Check that the fastenings are not loose or disconnected, where visible. In addition to the above, for the type C anchoring devices also carry out: Functional check on the tensioner that must be able to turn in order to adjust the tension of the cable: if it is blocked (engaged) proceed with its replacement. Check the tension of the cable by implementing an adequate tensioning through the tensioner (rotation of the same) to bring the device to have an adequate tension, or by replacing the components (example cable replacement) required to implement adequate tension again. The line cable must not show the catenary or stomach effect. Check that the tensioner does not have an extension greater than 34 cm for the model with double yoke and of 42 cm for the model with tightening system of the cable built-in. If the stretcher extends by more than stated above, carry out one of the following actions: â€˘ turn the central body to close it, pulling the cable, where there is need â€˘ replace the cable with one of greater length for the tensioner to be less extended and the cable with the right tension. With the replacement of the cable, it is necessary to replace the cable gland, so if the tensioner with built-in cable clamping system is used, the whole component must be replaced. Replace the security seal, indicating the new progressive number in the maintenance program. Please refer to the chapter on the characteristics of the devices and on their installation, which must be carefully read before carrying out any inspection / maintenance, where pictures are reported and explain details on the components and the parts of devices essential to perform that described above. If anomalies are detected on the controls or actions necessary, the anchoring device / system must be put out of service immediately and an extraordinary inspection must be implemented. If the anchoring device / system is suitable to the document verification, visual inspection and to the latter functional and instrumental checks (therefore, the necessary corrective actions were implemented) the occurred periodic inspection and its positive result must be provided with the assumption of liability by the inspector/maintenance technician on the life board or "control sheet of the anchoring device / system". A model of the same to be followed is shown in appendix B. After each intervention, whether inspection / scheduled periodic maintenance or decommissioning or new installation, compile the "control sheet of the anchoring device / system", also called the "maintenance program": record the operations performed and if decommissioning was carried out, to be integrated with the new project documents and written positive result issued on the possibility of re-use of the system. It is recommended to take photos of suitable devices and store them.

MAINTENANCE Since maintenance is a set of actions necessary for the correct and safe operation of the device, the maintenance interventions required have been provided among the ones shown in the periodic inspection, therefore maintenance coincides with the periodic inspection, with regard to actions, time and personnel in charge. If the device is to be disassembled and intended for another permanent installation, in the period between one installation and the other, the packaging, the storage and transport are essential for the duration of its service life, such to be deemed necessary actions for the correct and safe future operation. Further maintenance not inserted in the periodical inspections is defined as extraordinary, to be performed following an extraordinary inspection, and affects any replacements because, as already stated in the manual, it is not possible to perform repairs or modifications.

EXTRAORDINARY INSPECTION Following decommissioning, it is always necessary to carry out an extraordinary inspection or removal with consequent definitive decommissioning of that device / system! After removal, the legal requirement or the need to reinstall a new anchoring device / system is outside of the contents of this manual. The extraordinary inspection consists of checking whether the anchoring device, including its fastening and the support structure, are suitable for use, or if it is necessary to perform corrective actions. These, in relation to the anchoring device, may be the replacement of parts or components, until the complete removal with consequent disposal. The extraordinary inspection must be carried out, in addition to the inspector / maintenance technician, by a professional /designer able to assess clamping and support, and who indicates the corrective actions to be carried out, if necessary. In case of doubts on the device, remove and consequently dispose of the same, or have an official appointed by Sicur Delta intervene for a final assessment. When removal is complete, it is possible to draw up a new design, and based on this to implement a new installation, with the final issue of the "Anchoring system file", of which the projects are an integral part. (refer to the chapter design of the anchoring systems and anchoring system file).

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Installation, operating and maintenance manual, SD76 RANGE Type C

DECOMMISSIONING As repeatedly mentioned in the manual, it may be necessary to decommission the anchoring device or the entire anchoring system. Among these cases the more frequent are a result of a damaging event to the device, (for example, a fall, impact with other equipment, etc...), or in the control phase (pre use inspection, periodic inspection, etc...) or even during use: the presence of failures, faults, anomalies or simply doubts about a possible correct operation may be detected. When decommissioning one or more devices precludes the safe use of the anchoring system or part of it, for example, possibility to safely reach other system devices, the entire anchoring system must be decommissioned. 2 cases are possible, depending on whether the device / system may be restored (temporary decommissioning) or disused (final decommissioning).

TEMPORARILY DECOMMISSION and EVENTUAL RESTART

After an extraordinary inspection, where following replacements or not, the device / system is suitable for use and therefore can be restored, the service life sheet must be filled out (control sheet of the anchoring device / system), with the description of the situation detected, of operations performed, components replaced, etc., and approval with stamp and signature stating restoration of the anchoring device / system (assumption of liability by the inspector/maintenance technician and the professional engineer intervened, each in his own field of skill).

FINAL DECOMMISSIONING: DECOMMISSIONING THE ANCHORING DEVICE

If one or more devices (or the entire system) are not suitable for use these must be removed, if installed, and disposed of: in the device sheet it is indicated that it is permanently placed out of service, whereas the same must be disposed of by authorised disposal centres. Decommissioning: un-installing if the device was installed at the time of decommissioning + its disposal in authorised dumps according to the law, in order to avoid creating an ambiguous situation for which the device is to be used again, even if no longer suitable. In case of replacement of the whole anchoring device(s), since it is a real and proper installation, draw up the installation documentation, contact a designer and an expert in charge of the calculation report for the preparation of the related projects (can be the same figure).

SERVICE LIFE

The device has a duration of 30 years in the absence of causes that declare its decommissioning, and on the condition that all the periodic inspections set forth and any necessary maintenance are carried out, with recording of their results in the "anchoring device / system control sheet". The 30 years of service life start from the manufacture of the device, in fact, the product lot number indicates the week and year of the product: for example, a device with a lot number 36/2014, may have a maximum service life of up to week 36 (inclusive) of the year 2044. Since the anchoring device is composed of several supports / elements, where with different lot numbers, you should take as reference the oldest of these with the purpose of calculating the service life (for example, between 30/2014, 35/2014 and 15/2015 the date of reference is 30/2014). As during inspections, it is possible to replace a component of the anchoring device, at its first installation, it must be indicated the maximum date of service life that cannot be further postponed. The person in charge of managing the anchoring device / anchoring system (property owner, director, employee, RSPP, etc...), is responsible for: • performing the periodic inspection (also includes maintenance interventions, as described in the chapter); • providing temporary decommissioning guaranteeing NON USE of the anchoring device / system (up to the intervention of skilled personnel appointed by him for an extraordinary inspection) in the event of: • Doubts arising on a safe and proper operation, thus on suitability of the anchoring device / system. • The inspection before use, use of the same or the periodic inspection have reported anomalies or missing parts. • provide for the final decommissioning guaranteeing the NON USE and provide for dismantling when: • The device has stopped a fall or a damaging event has occurred. • The duration of service life of the device / system has elapsed. • Following an inspection they are declared no longer suitable and safe (elements, components or devices). • Elements, components and devices removed for inspection because they are no longer suitable and safe. • have the device dismantled once permanently decommissioned;

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PACKAGING, TRANSPORT AND STORAGE Any anchoring device is supplied by Sicur Delta in its packaging to prevent any leaks or exchange of elements or components of the device, also the packaging prevents the formation of dust, dirt and damage during storage. It is important to check that the packaging is not damaged. Carefully check for any possible damage to the device itself. The devices must be kept inside their box / packaging both during storage and transport, to prevent damage, we therefore recommend providing additional external packaging. To store the product the ideal location must be dry, well-ventilated and not exposed to fumes, with low humidity and salt, away from exposure that facilitates corrosion of the steel, from sources of heat, sharp objects or objects that can crush it and any other source of possible damage or deterioration: shocks, noncompliant use, contact with chemical substances and high temperatures can reduce the service life of the product or damage it. Moreover, once purchased from the end user, this must not be stored on a transport vehicle until ready for installation in order to avoid collisions and shocks and vibrations.

WARRANTY Sicur Delta srl is a company with Quality Management System Certificate UNI EN ISO 9001 - Quality Requirements Extended for Welding UNI EN ISO 3834-2, and thanks to these management systems is able to trace its product from the purchase of the raw materials up to placement on the market. Compliance with the technical standards of the product, subject to tests carried out in the test area, is issued with Third Party Certification of Conformity. Compliance with the standards, with regard to production and product, offers a WARRANTY OF TRUTHFULNESS, a synonym of the functional quality of the devices. The duration in time of the anchoring devices, not being able to foresee the place of installation, the frequency of use and a variety of conditions around the product installed and used, is subject to interventions which maintain it in a good state of efficiency and safety. As specified in the chapter relative to maintenance and inspections, the maximum service life of the device is 30 YEARS in the absence of causes that declare its decommissioning, and on the condition that all the periodic inspections set forth and any necessary maintenance are carried out, with recording of their results in the "anchoring device / system control sheet". Upon receipt of the material (anchoring devices) the receiver must ensure that the delivery fully corresponds to the order for the quantity of components. The acceptance of material means confirming this correspondence. â€ƒ

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Installation, operating and maintenance manual, SD76 RANGE Type C

APPENDIX A DECLARATION OF CORRECT INSTALLATION Installer stamp

INSTALLATION ADDRESS AND LOCATION  ROOFING OF THE PROPERTY  OTHER ................................................................................................................................................ LOCATED IN:

ROAD/STREET .................................................................................................................................. NO .................. MUNICIPALITY ...................................................................... POST CODE ................ PROVINCE . .....................

INSTALLING COMPANY COMPANY NAME ........................................................................................................................................................ WITH REGISTERED OFFICE IN ROAD/STREET ........................................................................ NO ....................... MUNICIPALITY ...................................................................... POST CODE ................ PROVINCE ..................... REGISTERED WITH THE CHAMBER OF COMMERCE OF .................................. NO..............................................

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INSTALLATION MANAGER

NAME AND SURNAME ............................................................................................................................................... ACTING AS .................................................................................................................................................................. DECLARES THAT THE INSTALLED ANCHORING DEVICE(S) 

Have been successfully installed, in compliance with the installation instructions provided by the manufacturer.



Have been successfully installed, in compliance with the project (attached) prepared by .........................................



Have been successfully installed, in compliance with the calculation report (attached) on the fastening system and tightness verification of the support structure as indicated by the designer: specified fastening (e.g. number of bolts, correct materials, correct position) and specified substrate, prepared by ..................................................................



Have been commissioned in accordance with the manufacturer's information



Have been supplied together with information/photographic documentation

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ANCHORING DEVICES INSTALLED TECHNICAL STANDARD QUANTITY AND TYPE

MODEL

MANUFACTURER

NO LOT

NO. OF USERS SIMULTANEOUS

SICUR DELTA SRL

The installation documentation: project with graphic printout(s), calculation report, certificate of conformity of the anchoring devices installed in accordance with the UNI standard(s) of reference, installation use and maintenance manual, together



PROPERTY OWNER

MR.…………………………………………….



DIRECTOR

MR. …………………………………………....



................................................................................................................................................ ATTENTION

The person in charge of managing the anchoring system / fall protection system (property owner / director, etc...) must keep the installed equipment in good condition in order to maintain the necessary solidity and resistance features over time, and provide for scheduled inspections/maintenance as specified in the maintenance program and in the manual. The installer declines any liability for failure to observe the intervals of the scheduled inspections or for lack of maintenance interventions required. Date of installation………………………………… Stamp and signature of installer

................................................................................

Signature of owner or person in charge of managing the anchoring system

.............. ...................................................................

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with this, have been delivered to the person in charge of managing the anchoring system / fall prevention system:

Installation, operating and maintenance manual, SD76 RANGE Type C

APPENDIX B INSPECTION SHEET OF ANCHORING SYSTEM/DEVICE (MAINTENANCE PROGRAM)

INSTALLATION ADDRESS AND LOCATION  ROOFING OF THE PROPERTY  OTHER (SPECIFY) .................................................................................................... ............................................................... LOCATED IN:

ROAD/STREET ............................................................................................................................................. NO. ..................................... MUNICIPALITY ................................................................................. POST CODE ................................. PROVINCE ......................

ANCHORING DEVICES INSTALLED STANDARD TECHNICAL AND TYPE

QUANTITY

MODEL

MANUFACTURER LOT NO.

DATE OF INSTALLATION

SICUR DELTA SRL

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SICUR DELTA SRL

FIRST INSPECTION PLANNED WITHIN _____________________

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TABLE OF INTERVENTIONS INTERVENTION2                            

I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D.

NOTES3

STAMP AND SIGNATURE OF EXAMINER

NEXT DATE MAINTENANCE

SEE NOTE(S) NO.: ______

SEE NOTE(S)

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DATE1

NO.: ______

IF MORE PEOPLE ARE INVOLVED SIMULTANEOUSLY, EACH COMPILES A DIFFERENT ROW.

TYPES OF INTERVENTION: I/M = SCHEDULED INSPECTION/MAINTENANCE I.S. = EXTRAORDINARY INSPECTION F.S.T. = TEMPORARY DECOMMISSIONING (WAITING EXTRAORDINARY INSPECTION) F.S.D. = FINAL DECOMMISSIONING (DEVICE DISUSED)

NOTED DEFECTS, CHECKS CARRIED OUT, REPLACEMENTS CARRIED OUT, CORRECTIVE ACTIONS IMPLEMENTED AND OTHER RELEVANT INFORMATION; REFERENCES TO ANY PRODUCT ATTACHMENTS (TO BE INSERTED IN THE DEVICE/SYSTEM FILE) 2

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Installation, operating and maintenance manual, SD76 RANGE Type C

DATE1 INTERVENTION2                            

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

      

I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D. I/M I.S. F.S.T. F.S.D.

NOTES3 SEE NOTE(S) NO.: ______

SEE NOTE(S) NO.: ______

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STAMP AND SIGNATURE OF EXAMINER

NEXT DATE MAINTENANCE

NOTE OTA NO N째

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DESCRIZIONE DESCRIPTION

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Via C. Colombo, 4 - 56029 - Santa Croce sull'Arno (PI) Tel. +39 0571 33588 Tel. +39 0571 367677 Fax +39 0571 367599 Share Cap. Euro 115,000.00 fully paid up Fisc. Code and Vat. No. 05738810489 Reg. No. in the Company Register of Pisa 05738810489 REA no. PI - 158714 info@sicurdelta.it www.sicurdelta. it