10.2016
ProFinisher IN THIS ISSUE
1 Find out how Filtration Group helped a customer increase capture efficiency on the finishing line 2 Take a systems approach to optimize your finishing operation
EFFICIENCY REWORK
3 Browse our promotional equipment and supplies 4 Learn how overspray filters impact efficiency and the bottom line
WELCOM E TO PROFINISHER
BRUCE IRUSSI, PRESIDENT AND GENERAL MANAGER PRODUCT FINISHES DIVISION
It takes more than coatings to finish products that meet the highest quality standards. It takes a complete solution, expertly covering the entire finishing process. What does this mean coming from a coatings company? With our new quarterly magazine ProFinisher, we’ll share tips, news and features that we’ve seen help finishing operations like yours. We work closely with our customers to understand their finishing challenges, and develop recommendations for each step of their process, from the abrasives, masking, PPE and booth filters that you need everyday, to larger process changes like new application equipment, spray booths, conveyors and ovens. Each issue will bring you articles and products that highlight: The full complement of top brand spray equipment and finishing operations sundries and supplies from the Sherwin-Williams ProVisions™ program ■
Innovative coatings technologies that lead to measurable efficiency and productivity gains ■
■
Technical experts dedicated to providing on-site support
Our Finishing Systems Program, where we deliver customized turnkey paint line solutions or improvements to your existing line with cost effective add-ons or replacement of older equipment with new, state of the art models ■
FILTRATION GROUP – INDUSTRIAL FINISHING SUCCESS STORY
Filtration Group – Industrial Finishing offers custom filtration solutions and a wide variety of spray booth maintenance products for OEMs and contract finishers that perform liquid and powder coating painting processes. A Sherwin-Williams ProVisions™ 2015 Vendor of the Year Award co-winner, the company, via Sherwin-Williams, helped a namebrand guitar manufacturer overcome filtration issues in their finishing department that caused excessive rework. Challenge The guitar manufacturer sought to better manage airflow and quality in the finishing operation. Issues were: Operators were replacing filters too often due to excessive paint overspray in the process ■ The company was not getting the needed technical and field support from its local vendor ■
Solution Sherwin-Williams, as the polyester undercoat sealer supplier to this process, enlisted Sherwin-Williams ProVisions partner Filtration Group to troubleshoot the overspray efficiency issue on a trial basis. Filtration Group evaluated existing filter samples and concluded that different filters were necessary to achieve the efficiency results.A three-month trial run using a set of panel filters, cube filters and custom-made blankets achieved high performance and reliability marks. The team then made plans to orchestrate stocking and on-time delivery of the full filtration solution every month. Each filter type cycles out in different time frames, with the blankets changed out six times a day per booth, the panel filters every five to seven days, and the cube filters monthly.
continued on page 4
Our goal with each new issue of ProFinisher is to provide you ideas and solutions to improve your finishing process, from beginning to end. Thank you for being a valued customer.
APPLICATION DRIVEN SOLUTIONS FEATURE PRODUCT: FILTRATION GROUP® FINISHING PAINT ARRESTOR
This paint arrestor offers excellent overspray holding capacity for sticky, wet and tacky coatings. Available in other size pads and blankets, it is in the “better” category of a series of products that also offer “good” and “best” removal efficiency levels. For a limited time, save on Filtration Group® Finishing Paint Arrestor and other finishers’ choice products. Don’t miss the ProFinisher Promotions. Learn more on page 3.
oem.sherwin-williams.com/provisions
SHERWIN-WILLIAMS PROFINISHER
1
FINISHING SYSTEMS PROGRAM 2 1
3
HANDS-ON EVALUATION Our cross-functional Finishing Systems team meets with you in person to fully understand your process and needs.
INITIAL ASSESSMENT Your sales rep applies tailored assessment tools to gather preliminary information about your current equipment and process.
6
GOAL DEFINITION The team works with you to define goals and detailed objectives for your upgrade or expansion.
Our Finishing Systems executives, design engineers, technical experts and equipment partners, supplemented with Sherwin-Williams ProVisions™ offering of supplies and equipment, deliver a truly comprehensive equipment and finishing solution designed around your needs. Here are the six steps.
5
EXECUTION & FOLLOW-THROUGH Upon approval, you receive a detailed action plan for the full solution from ordering to installation.
A Total Solutions Partner for Optimized Powder or Liquid Finishing Systems The decision to upgrade or expand your finishing operation has immediate operational and financial impacts. But once you’ve determined you must change to grow and build for the future, it’s time to call in your Sherwin-Williams Sales Representative. We offer a complimentary Finishing Systems Program to simplify how you make process investments and help you breathe easier through the process. A hallmark of the Sherwin-Williams business philosophy is committing to help our customers succeed. Your goals become our goals. We developed our Finishing Systems Program on a national basis five years ago because we knew that the headaches of upgrades or expansions can actually be reduced with a holistic project approach.
4
PROJECT SCOPING A full team, step-by-step systems evaluation of your finishing process outlines what is required to achieve objectives.
PLAN PRESENTATION The team presents their recommendation for equipment and process changes and additions, with a cost quote.
Expertise for Every Element With the Finishing Systems Program, we activate a team of experts in design engineering, finishing equipment and paint to identify the best solution, and then manage procurement, equipment delivery, electrical work and installation of that solution. We will also: ■ Conduct initial line trials and train your people to carry on after we’re gone for long-term success
Set maintenance schedules, be available for trouble – shooting, and support your entire team with regular audits and ongoing training ■
Introduce you to our flexible SherLease™ financing program to make it easier to invest in your business without sacrificing your working capital ■
The program covers the full range of process and finishing components – nothing is left to chance. We build your customized turnkey solution from across process elements, and scale from small to large and from powder to liquid.
oem.sherwin-williams.com/provisions
SHERWIN-WILLIAMS PROFINISHER
2
ProFinisher PROMOTIONS
Great savings on quality products, exclusively for readers of ProFinisher. Offers available through December 31, 2016.
Spray Equipment & Accessories Binks ® Pressure Tank Outfit With Trophy HVLP
ASME-code, meets requirements of NFPA standards ■■ Ideal for waterborne or solvent-based coatings ■■ Use with disposable liners for ease of cleaning ■■ Accepts 1-gallon pails HVLP – SW1004-29455 $849.00 ■■
Wagner® Manual Unit Sprint AF
EPG-SprintX control unit ■■ Sprint Trolley optimized for better emptying ■■ PEM-X1 gun ■■ Air pulsation purge for fast color changes ■■ Remote controlled vibration unit SW1001-43064 $4,250.00 ■■
Dupont™ Tyvek® Coveralls
Durable and breathable particulate protection ■■ Paint spraying ■■ Straight suit – no elastic XL – SW194-0923 $8.99 ■■
Tape & Masking EPSI ® High Temp Masking Tape
Provides great abrasion, cut resistance,and snag resistance ■■ Powder-free for applications when powder-free is required or preferred 50 Pk. – SW907-0830 $6.99
Maximum temperature: 400°F Total thickness: 3.5 mils ■■ High-temperature silicone adhesive system ■■ Removes cleanly after use ■■ No shrinkage 0.5 in. x 72 yd. – SW865-8072 $3.47 Roll 0.75 in. x 72 yd. – SW865-8759 $4.47 Roll 1 in. x 72 yd. – SW865-8049 $4.97 Roll 1.5 in. x 72 yd. – SW865-8080 $7.97 Roll 2 in. x 72 yd. – SW865-8783 $9.96 Roll 3 in. x 72 yd. – SW865-8015 $15.97 Roll
3M™ Particulate Respirator – 8511
EPSI ® Wishbone Disc
Lightweight Disposable 10 Pk. – SW165-0746 $14.35
Innovative center pull-tab design Visible and easy to remove ■■ Temperatures up to 600°F 0.5 in. – SW865-8593 $4.43 Roll 1 in. – SW865-8676 $14.99 Roll
Nitrile Powder-Free Gloves ■■
■■ ■■
■■ ■■
■■ ■■
SAS ® Thickster Latex Gloves
All-in-one disposable cup system for mixing/measuring, filtering and spraying 50 Per Kit – SW570-1669 $109.00
Powder-free exam grade latex 12” length for added protection ■■ Beaded cuff for easy donning ■■ Fully textured for superior grip ■■ Strong yet soft and flexible L – SW495-4061 $11.97
Spray Booth Filters
Abrasives
Paint Pockets – Green
Mirka® Mirlon Total®
■■
3M™ PPS™ Kit ■■
Holds up to five times more overspray than other filters 20 in. x 20 in. – SW991-7568 $2.35 ■■
Filtration Group® Finishing Paint Arrestor
Fine fiber technology ■■ Gradual density design that features a very open air entrance ■■ Excellent for sticky, wet or tacky coatings ■■ Great replacement for poly and paper 20 in. x 20 in. – SW1000-79128 $0.87 20 in. x 25 in. – SW1000-79136 $0.97 ■■
FEATURED PRODUCT
Safety Products 3M™ Professional Series Respirator Assembly R7512es, Ov/95
Low maintenance and replaceable cartridge styles ■■ Used when handling solvents, painting, etc. 4 Pk. – SW937-9686 $42.97 ■■
■■
Thinner and more flexible than original Mirlon ■■ Designed for fine sanding and pre-finishing steps ■■ Ideal for use on contoured surfaces Very Fine 25 Pk. – SW159-7608 $18.98 Ultra Fine 25 Pk. – SW159-7616 $18.98 ■■
Mirka® Abranet ® Dust-Free Sanding
Full-face vacuum ability for greater efficiency ■■ Outlasts traditional abrasives for greater efficiency ■■ Can be used with portable, self-generating or central vacuum systems Abranet ® 6” 80 Grit – SW237-0815 $53.99 120 Grit – SW970-5898 $46.99 150 Grit – SW153-6259 $46.99 180 Grit – SW237-0823 $46.99 220 Grit – SW104-0245 $46.99 320 Grit – SW237-0831 $46.99 ■■
Mixing Supplies
Fastline® Greenshield Masking Paper
Traditional green masking paper Unique fiber design makes it ideal for use with all types of finishes, especially lacquers, enamels, urethanes, polyester and epoxy coatings ■■ Machine glazed for greater hold-out 30# – 750 ft. 146 mm (6 Per Box) – SW882-0516 $4.37 Roll 292 mm (3 Per Box) – SW882-0532 $8.77 Roll 438 mm (2 Per Box) – SW882-0557 $12.97 Roll 876 mm (1 Per Box) – SW886-9919 $25.97 Roll ■■ ■■
Shurtape® CP66 Professional Grade Masking Tape
Designed for industrial masking, holding and packaging 1 in. x 60 yd. 36 Pk. – SW153-4916 $1.49 Roll 1.5 in. x 60 yd. 24 Pk. – SW153-4924 $1.97 Roll 2 in. x 60 yd. 18 Pk. – SW172-2297 $2.97 Roll ■■
3M™ Scotch Blue™ Painter’s Tape Original Multi-Use
Ideal for long term masking products Premium grade – medium adhesive level 24mm – SW821-8026 $3.69 Roll 36mm – SW965-8337 $5.49 Roll 48mm – SW821-8034 $6.29 Roll ■■ ■■
Leaktite Plastic Ratio Containers 3M™ Organic Vapor Cartridge R6001
Provides respiratory protection from certain organic vapors 6 Pk. – SW573-4298 $22.97 ■■
Design incorporates both traditional measurements and mixing ratios ■■ Solvent resistant container ■■ Transparant plastic allows you to see content level 1 quart 50 Pk. – SW105-5508 $0.99 Ea. 2 1/2 quart 50 Pk. – SW105-5516 $1.79 Ea. ■■
The Sherwin-Williams ProVisions™ program includes more than 10,000 brand-name supplies and equipment to address the entire finishing process, from sanding to shipping. For more information on these and other products, call 844-335-5940 or visit oem.sherwin-williams.com/provisions. ©2016 The Sherwin-Williams Company. Offers valid at Sherwin-Williams Product Finishes locations. Not responsible for typographical or artwork errors. Sherwin-Williams reserves the right to correct errors at point of purchase. Selection may vary by store. Offers subject to change. Prices may vary depending on volume of purchases. Cannot be combined with other offers. Products and pricing not applicable in Canada.
oem.sherwin-williams.com/provisions
SHERWIN-WILLIAMS PROFINISHER
3
manufacturers and finishers with the coatings they need to make their products look better and last longer, while helping their operations meet productivity and sustainability goals. For both wood and general industrial markets, our innovative solutions go beyond coatings to include knowledge, tools, equipment, supplies and industry-leading support. We’re more than a coatings provider – let us show you how we will be your coatings solution partner.
FOR FOR
150 150
FactsFinisher
YEARS YEARS the Sherwin-Williams Company has
the Sherwin-Williams Companyservice has provided provided professional and delivered professional service and delivered comprehensive comprehensive finishing solutions that finishingbring solutions bring aspect value toofevery valuethat to every our aspect of our customers’ customers’businesses. businesses.
10,000
+
Since 1866, Sherwin-Williams has provided
78
brand name supplies and equipment comprise Sherwin-Williams ProVisions™ program, so you can be more efficient.
local facilities can all blend custom colors and small orders.
EFFICIENCY REWORK (continued from page 1)
Results The customer now receives a dedicated rig of products (20 pallets) with stock from the local Sherwin-Williams facility to optimize the five paint booths that coordinate with a schedule of painting, sanding, buffing, quality approval and boxing 500 guitars per day. As a result of the personalized technical and logistical support and tailored six-product system: Capture efficiency went up 20% The fallout rate is now 1 to 2% (the customer’s maximum is 3%) ■ Orders are complete and turned around two to three weeks after Sherwin-Williams places the monthly order with Filtration Group ■ ■
Another ten SKUs of different filters are now in testing for other parts of the manufacturing plant.
20
CAPTURE EFFICIENCY INCREASED
%
ProFinisherTips
The cost of an incorrectly installed overspray filter can be great. Not only can excess spray contaminate the product, it can also gather inside and outside of a facility. This increases rework costs and environmental concerns. When choosing a filter, consider both efficiency and durability. The Sherwin-Williams ProVisions program offers finishers high quality overspray filters from the best brands. CHECK OUT OUR PROMOTIONS ON PAGE 3. TM
oem.sherwin-williams.com/provisions
SHERWIN-WILLIAMS PROFINISHER
4