https://quizplus.com/study-set/1025
Fabrication and Welding Processes
Exam Preparation Guide
Course Introduction
This course provides a comprehensive introduction to the fundamental principles and techniques involved in fabrication and welding processes. Students will explore various metal fabrication methods, including cutting, forming, and joining materials, and delve into multiple welding processes such as MIG, TIG, arc, and resistance welding. The curriculum covers topics like welding safety, material selection, weld quality evaluation, and process variables affecting weld integrity. The course combines theoretical concepts with hands-on laboratory experience to develop practical skills relevant to manufacturing, construction, and repair industries, preparing students to meet modern industrial standards and practices.
Recommended Textbook
Blueprint Reading for Welders 9th Edition by A.E. Bennett
Available Study Resources on Quizplus
28 Chapters
531 Verified Questions
531 Flashcards
Source URL: https://quizplus.com/study-set/1025 Page 2
Chapter 1: Basic Lines and Views
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20294
Sample Questions
Q1) All views have a particular position with respect to each other, and have either a horizontal or vertical alignment.
A)True
B)False
Answer: True
Q2) ____ lines are fine lines that extend from the object with a slight break between.
A) Extension
B) Object
C) Hidden
D) Dimension
Answer: A
Q3) A series of lines - solid or solid and broken - arranged in specific patterns are known as ____________________ lines.
Answer: section
Q4) A(n) ____________________ line is a light, broken line made up of a series of one long and two short dashes.
Answer: phantom
To view all questions and flashcards with answers, click on the resource link above. Page 3
Chapter 2: Sketching
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20295
Sample Questions
Q1) To assist in sketching the arc, ____ points are located on the legs of the angle to indicate where the curve is to begin and end.
A) guide
B) terminal
C) draft
D) sketch
Answer: A
Q2) To develop a(n) ____________________ drawing, an orthographic view of the object is first drawn that best describes the shape and shows the most detail of the object.
Answer: oblique
Q3) An isometric sketch has all of its surfaces shown at ____° angles.
A) 15
B) 30
C) 45
D) 60
Answer: B
Q4) To develop an isometric sketch, isometric ____________________ paper is preferable.
Answer: graph
Page 4
To view all questions and flashcards with answers, click on the resource link above.
Chapter 3: Notes and Specifications
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20296
Sample Questions
Q1) A(n) ____ is lettered information (in capital letters) concerning the details of construction.
A) detail
B) symbol
C) note
D) icon
Answer: C
Q2) When specifying materials, the word "specification" is always used.
A)True
B)False
Answer: False
Q3) A(n) ____ indicates the exact point of reference.
A) identifier
B) icon
C) leader
D) design point
Answer: C
Q4) The mechanical drawing sheet identified by the letter ____________________ is 11" by 22".
Answer: C
To view all questions and flashcards with answers, click on the resource link above. Page 5
Chapter 4: Dimensions
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20297
Sample Questions
Q1) Dimensions on drawings for weld fabrication operations are generally shown as ____ dimensions.
A) decimal
B) whole number
C) fractional
D) interval
Q2) Dimensions give the sizes needed to fabricate the part.
A)True
B)False
Q3) Drawings for machining operations use ____ fractions.
A) decimal
B) whole number
C) fractional
D) interval
Q4) U.S. Customary linear dimensions may be given as whole numbers, fractions, and decimals.
A)True
B)False
Q5) Drilled hole dimensions are shown by the use of a(n) ____________________ and a note.
To view all questions and flashcards with answers, click on the resource link above. Page 6
Chapter 5: Bill of Materials
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20298
Sample Questions
Q1) The second number in the AISI-SAE classification system represents the nominal percentage of the ____________________ component.
Q2) High carbon steel has a carbon content of ____.
A) .30% and less
B) .30% to .50%
C) .50% to .90%
D) .80% to 1.50%
Q3) Many companies use a Project ____________________ worksheet in one form or another to track the progress and costs of a project.
Q4) The list or bill of materials enables some other person, such as a stockroom attendant, a welder's helper, or the operator of flamecutting equipment, to cut or otherwise prepare the various stock pieces needed to fabricate the object.
A)True
B)False
Q5) The designer/drafter is seldom required to prepare a list or bill of materials along with weldment drawings.
A)True
B)False
To view all questions and flashcards with answers, click on the resource link above. Page 7
Chapter 6: Structural Shapes
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20299
Sample Questions
Q1) The ____________________ specification is given in pounds per linear foot.
Q2) ____ steels are fairly precise in size and have square corners.
A) Hot-tempered
B) Hot-rolled
C) Cold-tempered
D) Cold-rolled
Q3) Sheet thickness may be given as a fraction of an inch (usually as a decimal fraction) or as a ____ number.
A) gage
B) sheet
C) plate
D) band
Q4) Sheet metal is 3/16" or ____________________(less/more) in thickness.
Q5) Sizes listed for many structural shapes are only ____________________ sizes.
Q6) The most commonly used gage is the ____.
A) American Wire Gage
B) Brown and Sharpe Wire Gage
C) Birmingham Wire Gage
D) Manufacturer's Standard Gage for Sheet Steel
To view all questions and flashcards with answers, click on the resource link above. Page 8
Q7) Bearing pile beams are identified by the letters "____________________."
Chapter 7: Other Views
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20300
Sample Questions
Q1) Dimensions given on views that have a(n) ____________________ break are the true sizes.
Q2) Dimensions shown on the developed view include any ____ necessary for bending or rolling.
A) calculations
B) variations
C) allowances
D) variances
Q3) The development of the auxiliary view is sometimes shown by lines projected ___________________ from the slanted surface.
Q4) Many of the structural shapes to be drawn are too long to be shown on a print in their true size.
A)True
B)False
Q5) Each enlarged detail is identified by a ____.
A) color
B) letter or number
C) symbol
D) legend
To view all questions and flashcards with answers, click on the resource link above. Page 9
Available
Study
Chapter 8: Sections
Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20301
Sample Questions
Q1) The cutting plane line is composed of ____ dashes alternating with a pair of ____ dashes.
A) long, short
B) short, long
C) long, medium
D) medium, short
Q2) A broken-out section, like other sections, is used to show the ____________________ of a part.
Q3) Different materials can be represented by various arrangements of section lines.
A)True
B)False
Q4) A phantom section is a view primarily used to show a(n) ____ part.
A) interior
B) mating
C) inserted
D) slotted
Q5) A(n) ____________________ is a view of an object which is imagined to be cut only halfway through.
Q6) The cut surface of a cross section is represented by ____________________ lines.
Page 10
To view all questions and flashcards with answers, click on the resource link above.
Chapter 9: Detail, Assembly, and Subassembly Prints
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20302
Sample Questions
Q1) Components of weldments are shown in detail by prints that are called detail or ____ prints.
A) planning
B) working
C) assembly
D) mated
Q2) A(n) ____ print contains all the information needed to make a part.
A) detail
B) assembly
C) construction
D) labor
Q3) Detail prints include only that information that applies to welding operations.
A)True
B)False
Q4) It is preferred practice to prepare a detail print for every member of an assembly.
A)True
B)False
Q5) As a rule, a bill of materials is shown in a(n) ____________________ space on the drawing.
To view all questions and flashcards with answers, click on the resource link above. Page 11
Chapter 10: Welding Symbols and Abbreviations
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20303
Sample Questions
Q1) In the standard welding system, the ____ connects the reference line to the joint or area to be welded.
A) tail
B) arrow
C) header
D) trailer
Q2) When weld symbols are placed on both sides of the reference line, the welds can be made on either side of the joint.
A)True
B)False
Q3) To save drafting time and to reduce drafting costs, it is common practice to designate similar welds by additional (multiple) arrows, or by an indication placed in the tail of the symbol.
A)True
B)False
Q4) Welds not made in the shop are identified as ____ welds.
Q5) A(n) ____________________ describes an edge preparation with a sharp or "feather" edge or with a root face or "land."
To view all questions and flashcards with answers, click on the resource link above. Page 12
Chapter 11: Basic Joints for Weldment Fabrications
Available Study Resources on Quizplus for this Chatper
17 Verified Questions
17 Flashcards
Source URL: https://quizplus.com/quiz/20304
Sample Questions
Q1) The basic joints used for weldment fabrications are: ____.
A) corner, lap, and butt
B) edge, corner, lee, and lap
C) butt, corner, tee, lap, and edge
D) butt, corner, and edge
Q2) For each type of joint, a number of different welds may be applied.
A)True
B)False
Q3) In certain cases, cutting and bending members to create joins for structural shapes may be more economical, even though more cutting and welding are required.
A)True
B)False
Q4) The flare ____ joints are used in weldments of heavier gage materials where one or two of the members have a curved shape.
A) corner
B) scarf
C) edge
D) bevel
Q5) The ____________________ joint is used for brazed weldments.
To view all questions and flashcards with answers, click on the resource link above. Page 13
Chapter 12: Fillet Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20305
Sample Questions
Q1) Only the fillet weld symbol may be used in combination with other symbols.
A)True
B)False
Q2) Specific lengths of fillet welds can be described by placing the symbols in conjunction with the ____ lines of the drawing.
A) reference
B) dimension
C) weld
D) control
Q3) In a fillet weld symbol, the two legs are assumed to be equal in size unless otherwise specified.
A)True
B)False
Q4) The size of a fillet weld refers to the length of the ____ of the weld.
A) arms
B) sides
C) legs
D) stretchers
Q5) A(n) ____________________ represents length of weld.
To view all questions and flashcards with answers, click on the resource link above. Page 14
Chapter 13: Groove Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20306
Sample Questions
Q1) After the initial weld is completed, spacers may be removed by ____.
A) front gouging
B) front cutting
C) back gouging
D) back chipping
Q2) The "____" symbol is used with a single or double groove weld symbol.
A) spacer material
B) spacer
C) spacing
D) filler
Q3) A groove weld symbol without the size of the weld dimension requires ____.
A) PJC
B) CJP
C) CJC
D) JPC
Q4) To indicate the member to be prepared for the J- and bevel welds, the arrow breaks toward that member.
A)True
B)False
To view all questions and flashcards with answers, click on the resource link above. Page 15
Chapter 14: Back or Backing and Melt Thru Welds
Available Study Resources on Quizplus for this Chatper
13 Verified Questions
13 Flashcards
Source URL: https://quizplus.com/quiz/20307
Sample Questions
Q1) A back or backing weld is easily distinguished when a multiple ____ line is used.
A) dimension
B) join
C) reference
D) extension
Q2) The melt-thru symbol is used in the same manner and has the same significance for flange welds as it does for groove welds.
A)True
B)False
Q3) A ____ weld is distinguished from a backing weld only by its sequence of application with respect to the face side of the groove weld.
A) front
B) back
C) fill
D) groove
Q4) The back and backing welds are the same and are shown by the same symbol and either is specified by including a reference in the ____________________ of the welding symbol,
To view all questions and flashcards with answers, click on the resource link above.
Page 16
Chapter 15: Plug and Slot Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20308
Sample Questions
Q1) The ____ dimension of a slot weld is located to the left of the symbol.
A) size
B) number
C) width
D) pitch
Q2) The size of a plug weld is located to the right of the weld symbol, and is preceded by the diameter symbol.
A)True
B)False
Q3) The number of welds is shown in ____ below an arrow side of the plug and slot weld symbols or may be specified in the tail of the welding symbol.
A) square brackets
B) parentheses
C) curly braces
D) quotes
Q4) The ____________________ drawing shows the shape, location, and orientation of the slot weld.
Q5) Depth of ____________________ is shown within the symbol for both plug and slot welds.
To view all questions and flashcards with answers, click on the resource link above. Page 17
Chapter 16: Surfacing Welds
Available Study Resources on Quizplus for this Chatper
14 Verified Questions
14 Flashcards
Source URL: https://quizplus.com/quiz/20309
Sample Questions
Q1) The single element shown when the entire surface is to be built up is the ____ of the buildup of the weld deposit.
A) minimum thickness
B) maximum thickness
C) minimum density
D) maximum density
Q2) Differences in the direction of multiple surface welds may be indicated by the use of appropriate notes in the ____________________ of the welding symbol.
Q3) The direction of welding may be indicated by a note in the ____ of the welding symbol.
A) head
B) arrow
C) tail
D) line
Q4) The single element shown when the entire surface is to be built up is shown to the ____________________ of the symbol.
Q5) A reference in the ____________________ of the welding symbol may be included to indicate a buildup in accordance with company standards.
To view all questions and flashcards with answers, click on the resource link above. Page 18
Chapter 17: Edge Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20310
Sample Questions
Q1) When the weld is to be specified for a particular length, dimensions within the ____________________ lines are used.
Q2) The edge weld symbol is particularly used for ____ joinery.
A) sheet metal
B) plate metal
C) pipe
D) billet
Q3) The flange butt and corner flange weld symbols are identified as ____ to which the edge weld symbol is applied.
A) joins
B) joints
C) edges
D) abutments
Q4) To specify a ____ intermittent edge weld, the edge weld symbol is applied to the welding symbol.
A) group
B) batch
C) choppy
D) chain
To view all questions and flashcards with answers, click on the resource link above. Page 19
Chapter 18: Spot Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20311
Sample Questions
Q1) A machine finish may be specified as flat without a need for it to be flush by adding a note in the tail "____________________ flat."
Q2) In cross section, the spot weld appears to be ____________________.
Q3) The dimension for the center-to-center spacing (pitch) of spot welds is shown to the ____ of the weld symbol.
A) left
B) right
C) top
D) bottom
Q4) The shear strength may be expressed in pounds or ____ per spot.
A) grams
B) vectors
C) newtons
D) slugs
Q5) The ____ symbol is placed at the break in the reference line.
A) spot weld
B) weld-all-around
C) center weld
D) break weld
To view all questions and flashcards with answers, click on the resource link above.
Page 20
Chapter 19: Projection Welds
Available Study Resources on Quizplus for this Chatper
13 Verified Questions
13 Flashcards
Source URL: https://quizplus.com/quiz/20312
Sample Questions
Q1) A ____ weld is a resistance-type weld that is generally applied to a lap or edge joint.
A) butt
B) weld-all-around
C) projection
D) side
Q2) The welding symbol for a projection weld can also be used to show the extent of the ____ welds.
A) edge
B) tail
C) projection
D) butt
Q3) The strength size element of the project weld symbol is followed by the abbreviation ____________________ for metric.
Q4) An other side significance means that the embossment is located on the ____ side member.
A) process
B) tail
C) arrow
D) other
To view all questions and flashcards with answers, click on the resource link above. Page 21
Chapter 20: Seam Welds
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20313
Sample Questions
Q1) Because of the nature of the seam weld, the symbol is not used with a both sides significance.
A)True
B)False
Q2) Size of the seam-weld expressed in ____ when the drawing is metric.
A) decimeters
B) centimeters
C) decameters
D) millimeters
Q3) Dimensions are applied on the same side of the reference line as the ____ symbol.
A) weld
B) bond
C) join
D) combine
Q4) When a dimension is expressed in Newtons, the letter "____________________" is added to the value.
Q5) A(n) ____________________ weld is a continuous weld that may consist of a single weld or a series of overlapping spot welds.
To view all questions and flashcards with answers, click on the resource link above. Page 22
Chapter 21: Stud Welds
Available Study Resources on Quizplus for this Chatper
14 Verified Questions
14 Flashcards
Source URL: https://quizplus.com/quiz/20314
Sample Questions
Q1) The stud-weld symbol is always shown with the arrow of the welding symbol pointing to the surface to which the stud is to be welded.
A)True
B)False
Q2) To show the location of studs to be welded in a straight line with equal center-to-center spacing, the spacing (pitch) dimension is applied on the ____________________ side of the stud-weld symbol.
Q3) When stud welds are to be made in a straight line with unequal spacing, or in a configuration other than a straight line, the location of each stud must be dimensioned on the drawing.
A)True
B)False
Q4) In addition to the location of the studs to be welded, the location of the first and last stud is ____ on the drawing.
A) highlighted
B) symbolized
C) dimensioned
D) detailed
To view all questions and flashcards with answers, click on the resource link above.
23
Chapter 22: Applied Metrics for Welders
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20315
Sample Questions
Q1) The NPT thread is a tapered thread with a taper of ____ inch(es) per foot.
A) 0.50
B) 0.75
C) 1.00
D) 1.25
Q2) Symbols for metric units are shown in ____, except for units derived from the names of people.
A) upper-case letters
B) lower-case letters
C) standard symbols
D) small icons
Q3) When converting an inch value to a millimeter value, a(n) ____ process is used.
A) addition
B) subtraction
C) multiplication
D) division
Q4) The ____________________ represents the distance from the crest of one thread to the crest of the next thread.
Q5) Metric threads each have an included angle of ____________________° for each thread form.
24
To view all questions and flashcards with answers, click on the resource link above.
Chapter 23: Pipe Welding Symbols
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20316
Sample Questions
Q1) Double-line drawings may include use of the ____ welding symbols to indicate the kinds of welds required for assembling the components of the pipe layout.
A) standard
B) company
C) public
D) normalized
Q2) Single-line drawings are always used to show pipe layouts for nominal pipe sizes of less than 12". This is a standard practice for all companies.
A)True
B)False
Q3) Dimensioning for pipe layout components is accomplished by the addition of ____________________ and notes to the drawings.
Q4) Dimensions are usually expressed in ____ when they measure more than one foot.
A) fractions
B) feet and inches
C) millimeters
D) centimeters
To view all questions and flashcards with answers, click on the resource link above.
Chapter 24: Dual Dimensioning
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20317
Sample Questions
Q1) Through the use of ____ prints, parts that are to be manufactured to metric dimensions may be produced by using machines that are graduated in the inch system of measurement.
A) multi-dimensioned
B) dual-dimensioned
C) conversion
D) transition
Q2) Dual-dimensioned prints are more costly to prepare; however, they permit greater flexibility in their application.
A)True
B)False
Q3) To convert a millimeter dimension to inches, divide it by ____.
A) 23.4
B) 24.5
C) 25.4
D) 26.5
Q4) The ____________________ is used in cases where dimensions are so large that it is impractical to show or perform the measurement in millimeters.
To view all questions and flashcards with answers, click on the resource link above.
26
Chapter 25: Inspection and Testing
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20318
Sample Questions
Q1) To indicate that a(n) ____ is to be examined, the examine-all-around symbol is applied, with or without a length dimension, depending upon the extent of the area to be examined.
A) area of revolution
B) area
C) revolution
D) spot
Q2) The symbol for a penetrant test is ____.
A) MT
B) NRT
C) PRT
D) PT
Q3) ____________________ tests may make the specimen unfit for further service.
Q4) When an angle dimension for a radiographic inspection is not shown, it implies that the angle of radiation is ____°.
A) 45
B) 60
C) 90
D) 180
Q5) The symbol for a leak test is ____________________.
To view all questions and flashcards with answers, click on the resource link above. Page 27
Chapter 26: International Standard Symbols for Welding
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20319
Sample Questions
Q1) Whereas AWS basic symbols are identified as weld symbols, ISO identifies its comparable elementary symbols as ____ symbols.
A) joining
B) combining C) standard
D) welding
Q2) The ISO symbol used for symmetrical welds is a ____ reference line is used. A) double continuous
B) single dashed
C) double dashed
D) single continuous
Q3) Each ____________________ ISO symbol represents the shape of the weld to be made.
Q4) When an object is placed within the ____ quadrant, it is viewed in front of each plane and then projected to the plane for deriving the front, left side, and top views.
A) first
B) second
C) third
D) fourth
To view all questions and flashcards with answers, click on the resource link above. Page 28
Chapter 27: Introduction to Computer Aided Drafting
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20320
Sample Questions
Q1) The purpose of a(n) ____________________ is to act as a pointer for selecting items on the screen for processing to the CPU.
Q2) CAD has improved drawings standards and quality by allowing the user to build ____ of commonly used symbols and parts.
A) folders
B) collections
C) libraries
D) groupings
Q3) A ____ is a device that reads text and/or illustrations that were printed on paper and translates it into a form that the computer can understand.
A) reader
B) scanner
C) plotter
D) digitizer
Q4) ____ by definition is anything that can be stored electronically.
A) Hardware
B) Storage
C) Software
D) Objects
To view all questions and flashcards with answers, click on the resource link above. Page 29
Chapter 28: Introduction to Geometric Dimensioning and Tolerancing
Available Study Resources on Quizplus for this Chatper
20 Verified Questions
20 Flashcards
Source URL: https://quizplus.com/quiz/20321
Sample Questions
Q1) The ____________________ feature symbol may be attached to an extension line or attached to a feature control frame.
Q2) Geometric dimensioning and tolerancing is the most current standard for dimensioning orthographic drawings.
A)True
B)False
Q3) The least material condition refers to a part when its material content is produced at its ____________________ size limit.
Q4) All dimensions using Feature Control Frames are in ____________________ fractions.
Q5) Size dimensions for welding symbols are shown as ____ fractions as well as dimensions for stock items such as steel angle.
A) decimal
B) common
C) standard
D) mixed
Q6) A reference dimension is a required dimension. A)True B)False
To view all questions and flashcards with answers, click on the resource link above. Page 30