Advanced Welding Processes
Exam Preparation Guide
Course Introduction
Advanced Welding Processes explores the theory, application, and technological advancements in welding techniques beyond the fundamentals. The course covers specialized welding methods such as Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Submerged Arc Welding (SAW), Plasma Arc Welding (PAW), and advanced processes like laser beam and electron beam welding. Emphasis is placed on welding metallurgy, process variables, automation, quality assurance, and the selection of appropriate welding technologies for different materials and engineering applications. Students gain hands-on laboratory experience, preparing them for complex welding challenges in industries such as automotive, aerospace, shipbuilding, and energy sectors.
Recommended Textbook
Blueprint Reading for Welders 9th Edition by A.E. Bennett
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28 Chapters
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531 Flashcards
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Page 2
Chapter 1: Basic Lines and Views
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Q1) A series of lines - solid or solid and broken - arranged in specific patterns are known as ____________________ lines.
Answer: section
Q2) ____ projection is the method employed to describe the object in sufficient detail to permit fabrication.
A) Sectional
B) Series
C) Drawing
D) Orthographic
Answer: D
Q3) A fine, broken line made up of a series of short and long dashes alternately spaced is known as a(n) ____ line.
A) hidden
B) leader
C) center
D) object
Answer: C
Q4) A(n) ____________________ line is a thick solid line. Answer: object
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Chapter 2: Sketching
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Q1) An isometric sketch has all of its surfaces shown at ____° angles.
A) 15
B) 30
C) 45
D) 60
Answer: B
Q2) A ____ is a freehand drawing used to describe the shape and size of an object. It is a means of quickly expressing an idea.
A) draft
B) sketch
C) mockup
D) map
Answer: B
Q3) Heavy lines are drawn by dulling (rounding) the point of the pencil and applying enough pressure to produce the line weight desired.
A)True
B)False
Answer: True
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Chapter 3: Notes and Specifications
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Q1) In many cases, it is not possible to give all the information needed on a print by the combined use of lines and dimensions.
A)True
B)False
Answer: True
Q2) An explanatory note is placed near one of the views representing the part.
A)True
B)False
Answer: False
Q3) The mechanical drawing sheet identified by the letter ____ is 8 1/2" by 11".
A) A
B) B
C) D
D) E
Answer: A
Q4) Specifications are often located near the views to which they refer.
A)True
B)False
Answer: True
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Chapter 4: Dimensions
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Q1) If no tolerance is given on a print, it can be assumed that extremely accurate sizes must be calculated.
A)True
B)False
Q2) Preferred practice is to show dimensions in ____.
A) fractions
B) decimals
C) whole numbers
D) interval numbers
Q3) Dimensions on drawings for weld fabrication operations are generally shown as ____ dimensions.
A) decimal
B) whole number
C) fractional
D) interval
Q4) The hole depth may be indicated by the abbreviation ____ for "deep".
A) D
B) DP
C) DE
D) DEEP
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Chapter 5: Bill of Materials
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Q1) In the American Society for Testing and Materials system, the letter "____" is used to identify ferrous metals.
A) A
B) B
C) F
D) M
Q2) The width of a(n) ____________________ of stock does not exceed 6 inches.
Q3) Many companies use a Project ____________________ worksheet in one form or another to track the progress and costs of a project.
Q4) Sheet metal is defined as metal ____" or less in thickness and more than 6" in width.
A) 3/16
B) 5/16
C) 3/8
D) 5/8
Q5) The second number in the AISI-SAE classification system represents the nominal percentage of the ____________________ component.
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Page 7
Chapter 6: Structural Shapes
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Q1) ____ steels are fairly precise in size and have square corners.
A) Hot-tempered
B) Hot-rolled
C) Cold-tempered
D) Cold-rolled
Q2) Wide-flange beams are identified by the letter "____."
A) I
B) M
C) S
D) W
Q3) Sizes listed for many structural shapes are only ____________________ sizes.
Q4) The ____________________ specification is given in pounds per linear foot.
Q5) Plate thickness is given as a common fraction of an inch.
A)True
B)False
Q6) ____ varieties of steel are slightly oversize and have slightly rounded corners.
A) Hot-tempered
B) Hot-rolled
C) Cold-tempered
D) Cold-rolled
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Chapter 7: Other Views
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Sample Questions
Q1) The use of a reduced scale size can be overcome by showing an enlarged detail.
A)True
B)False
Q2) A(n) ____ view is used to indicate the locations of holes in sheets or plates that are to be rolled or shaped into cylindrical forms.
A) auxiliary
B) surfaced
C) dimensional
D) developed
Q3) A(n) ____________________ view is a view of a part as it appears when stretched or laid out on a flat surface.
Q4) The number of auxiliary views required depends on the number of ____ an object has.
A) oblique faces
B) alternate surfaces
C) skewed surfaces
D) slanted surfaces
Q5) If the metal has a uniform structural shape throughout its length, a reduced length can be shown by means of a conventional ____________________ symbol.
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Chapter 8: Sections
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Sample Questions
Q1) Different materials can be represented by various arrangements of section lines.
A)True
B)False
Q2) A phantom section is a view primarily used to show a(n) ____ part.
A) interior
B) mating
C) inserted
D) slotted
Q3) The sections shown on a print may not be full sections, but rather may be sections that represent only portions of the part.
A)True
B)False
Q4) The extent of the cut surface of a cross section is shown by a ____ line located on one of the principal views.
A) cutting
B) plane
C) slice
D) cutting plane
Q5) The cut surface of a cross section is represented by ____________________ lines.
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Chapter 9: Detail, Assembly, and Subassembly Prints
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Q1) When a unit consists of several parts, and they are to be shown on one print, each part must be ____________________.
Q2) The ____________________ are identified on the print by a letter or a number and a name for referencing purposes.
Q3) Assembly prints may consist of one or more ____________________ of the assembled unit.
Q4) All assembly prints are used as detail prints when complete dimensions are applied to all of the assembled parts.
A)True
B)False
Q5) A(n) ____ print is used as a guide for assembling finished parts.
A) scale
B) build
C) working
D) assembly
Q6) The working prints include the views required for a complete description and the dimensions that are needed for its construction.
A)True
B)False
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Chapter 10: Welding Symbols and Abbreviations
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Q1) To save drafting time and to reduce drafting costs, it is common practice to designate similar welds by additional (multiple) arrows, or by an indication placed in the tail of the symbol.
A)True
B)False
Q2) A standard welding symbol and weld symbols have been developed by the American Welding Society (AWS).
A)True
B)False
Q3) The abbreviation for each welding process ends with the letter
Q4) In the standard welding system, the ____ connects the reference line to the joint or area to be welded.
A) tail
B) arrow
C) header
D) trailer
Q5) All letters shown on prints represent letter designations or abbreviations.
A)True
B)False
Page 12
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Chapter 11: Basic Joints for Weldment Fabrications
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Q1) Members of the joints to be welded may be formed to a particular shape in preparation for the weld to improve the ____ of the weldment.
A) worth
B) longevity
C) appearance
D) quality
Q2) ____ flange joints are used for light metals.
A) Scarf
B) Bevel
C) V-groove
D) Corner
Q3) A joint spacing or root opening (gap) between members being welded is indicated by welding symbols or ___________________ on the print.
Q4) The basic joints used for weldment fabrications are: ____.
A) corner, lap, and butt
B) edge, corner, lee, and lap
C) butt, corner, tee, lap, and edge
D) butt, corner, and edge
Q5) The ____________________ joint is used for brazed weldments.
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Chapter 12: Fillet Welds
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Sample Questions
Q1) Specific lengths of fillet welds can be described by placing the symbols in conjunction with the ____ lines of the drawing.
A) reference
B) dimension
C) weld
D) control
Q2) ____________________ intermittent welding means that the welds appear directly opposite each other on the two sides of the joint.
Q3) Extension and ____ lines are occasionally used with the welding symbol to locate the desired welds.
A) reference
B) dimension
C) dashed
D) referring
Q4) When the ____ symbol is used, a length dimension is not needed.
A) weld-all-around
B) weld-around
C) weld-full
D) weld-completely
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Chapter 13: Groove Welds
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Sample Questions
Q1) The distance between the joint members at the bottom of the weld is called the ____________________ opening.
Q2) In the bevel groove welds, only one of the two members is ____________________ or beveled.
Q3) The dimension for the depth of the groove is placed to the immediate ____________________ of the weld symbol.
Q4) After the initial weld is completed, spacers may be removed by ____.
A) front gouging
B) front cutting
C) back gouging
D) back chipping
Q5) Single groove joints may include the addition of backing material at the root of a joint for the purpose of supporting molten weld metal.
A)True
B)False
Q6) To indicate the member to be prepared for the J- and bevel welds, the arrow breaks toward that member.
A)True
B)False
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Chapter 14: Back or Backing and Melt Thru Welds
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Sample Questions
Q1) A height of reinforcement dimension is placed to the ____ of the melt-thru symbol.
A) left
B) right
C) bottom
D) top
Q2) The ____________________ weld is applied first and then the groove weld is made.
Q3) A back or backing weld is easily distinguished when a multiple ____ line is used.
A) dimension
B) join
C) reference
D) extension
Q4) The melt-thru symbol is used in the same manner and has the same significance for flange welds as it does for groove welds.
A)True
B)False
Q5) The melt-thru symbol cannot be used for flange welds.
A)True
B)False
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Chapter 15: Plug and Slot Welds
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Sample Questions
Q1) Plug and slot welds are generally finished with a ____ contour.
A) flush or concave
B) convex
C) concave
D) flush or convex
Q2) When a specific contour symbol is required, the appropriate contour symbol is shown above or below the weld symbol depending on its arrow side, or other side significance.
A)True
B)False
Q3) When the weld symbol for plug or slot weld is located below the reference line, the hole is in the arrow side member of the joint.
A)True
B)False
Q4) Depth of ____________________ is shown within the symbol for both plug and slot welds.
Q5) When two or more members are welded to another member by means of a plug weld, the joint or joints to be welded are shown by a(n) ____________________ drawing.
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Chapter 16: Surfacing Welds
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Q1) Differences in the direction of multiple surface welds may be indicated by the use of appropriate notes in the ____________________ of the welding symbol.
Q2) When a specific height is not desired, a dimension is not given.
A)True
B)False
Q3) When only a portion of the surface must be built up, the extent, location, and orientation of the area to be built up is shown on the print instead of the symbol.
A)True
B)False
Q4) The single element shown when the entire surface is to be built up is shown to the ____________________ of the symbol.
Q5) A reference in the ____________________ of the welding symbol may be included to indicate a buildup in accordance with company standards.
Q6) Special applications of surface welds may be indicated by a note in the tail of the welding symbol, such as adjusting the fitup of grooved joints.
A)True
B)False
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Page 18
Chapter 17: Edge Welds
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Sample Questions
Q1) The ____ weld symbol has replaced the flange butt and corner flange weld symbols, which have become obsolete.
A) side-edge
B) weld-edge
C) edge
D) margin
Q2) An edge weld symbol may also be applied to an edge ____________________.
Q3) Applicable length and pitch dimensions are placed on the ____ side of each symbol.
A) top
B) bottom
C) right
D) left
Q4) The edge weld symbol may only be used in conjunction with flare-groove and flare-bevel symbols.
A)True
B)False
Q5) The ____________________ weld symbol has a both sides application only to an edge joint.
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Chapter 18: Spot Welds
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Sample Questions
Q1) A machine finish may be specified as flat without a need for it to be flush by adding a note in the tail "____________________ flat."
Q2) The spot-weld symbol is centered on the reference line when there is no arrow side or other side significance.
A)True
B)False
Q3) The ____________________ refers to the center-to-center distance between the spot welds.
Q4) The size of a spot weld is shown to the ____ of the weld symbol.
A) bottom
B) top
C) right
D) left
Q5) A(n) ____ weld is made between or on overlapping members of a joint. A) weld-all-around
B) edge
C) spot
D) butt
Q6) In cross section, the spot weld appears to be ____________________.
Page 20
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Chapter 19: Projection Welds
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Sample Questions
Q1) When the symbol has an arrow side significance, the embossment is located on the other side member.
A)True
B)False
Q2) The symbol for the projection weld is identical to the spot-weld symbol.
A)True
B)False
Q3) The welding symbol can be incorporated on the drawing within one extension line or two centerlines.
A)True
B)False
Q4) An other side significance means that the embossment is located on the ____ side member.
A) process
B) tail
C) arrow
D) other
Q5) A(n) ____________________ weld symbol can be applied to the reference line to denote either an arrow side or other side significance.
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Chapter 20: Seam Welds
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Q1) A tail must be used with the seam weld symbol to indicate the ____________________ reference.
Q2) The dimension for the length or extent of a seam weld is placed to the ____ of the symbol.
A) bottom
B) top
C) left
D) right
Q3) A ____ weld is a continuous weld made on or between overlapping members of a joint.
A) butt
B) joint
C) positive
D) seam
Q4) The flush-contour symbol and postweld finish are applied to the seam-weld symbol when it is centered astride the reference line as a weld between members is indicated.
A)True
B)False
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Chapter 21: Stud Welds
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Q1) In the stud-weld symbol, the number of stud welds is placed in parentheses ____ the symbol.
A) above
B) below
C) to the left
D) to the right
Q2) ____ welding can be described as the joining of a metal stud to another metal workpiece by means of arc, resistance, friction, or other appropriate welding process.
A) Joint
B) Resistance
C) Stud
D) Friction
Q3) An arrow side significance is applied to the stud-weld symbol and it is used with an other side or both sides significance.
A)True
B)False
Q4) The stud size dimension is placed to the ____________________ of the stud-weld symbol.
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Chapter 22: Applied Metrics for Welders
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Q1) The NPT thread is a tapered thread with a taper of ____ inch(es) per foot.
A) 0.50
B) 0.75
C) 1.00
D) 1.25
Q2) When converting inches to millimeters, you multiply by ____.
A) 0.305
B) 1.639
C) 25.4
D) 645.2
Q3) A metric dimension is given as a ____ fraction.
A) decimal
B) common
C) standard
D) simple
Q4) When converting an inch dimension not having a tolerance to a millimeter equivalent, the conversion is made to the same preciseness or better.
A)True
B)False
Q5) The most common metric value found on a print is the ____________________.
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Chapter 23: Pipe Welding Symbols
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Q1) Dimensions are usually expressed in ____ when they measure more than one foot.
A) fractions
B) feet and inches
C) millimeters
D) centimeters
Q2) ____ dimensions are applied to the centerlines of the pipe and fittings to serve as reference points for locating items in the layout.
A) Position
B) Join
C) Location
D) Abstract
Q3) For joints that are socket welded, the ends are ____.
A) flattened
B) beveled
C) rounded
D) squared
Q4) Dimensioning for pipe layout components is accomplished by the addition of ____________________ and notes to the drawings.
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Page 25
Chapter 24: Dual Dimensioning
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Q1) When the ____ method is used, the units are separated either by a horizontal line (usually a dimension line) or a slash line.
A) location
B) projection
C) positioning
D) bracket
Q2) The ____ between inch and metric dimensions is determined by the number of decimal places to which each dimension is rounded off.
A) degree of freedom
B) degree of error
C) degree of perfection
D) degree of accuracy
Q3) Countries that use the metric system normally prepare drawings using ____ projection.
A) last-angle
B) mid-angle
C) reverse-angle
D) first-angle
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Chapter 25: Inspection and Testing
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Q1) When an angle dimension for a radiographic inspection is not shown, it implies that the angle of radiation is ____°.
A) 45
B) 60
C) 90
D) 180
Q2) To indicate that a(n) ____ is to be examined, the examine-all-around symbol is applied, with or without a length dimension, depending upon the extent of the area to be examined.
A) area of revolution
B) area
C) revolution
D) spot
Q3) A ____ test is used to determine structure and soundness.
A) macro etch
B) bend
C) nick break
D) tensile
Q4) ____________________ tests may make the specimen unfit for further service.
Q5) The symbol for a leak test is ____________________.
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Chapter 26: International Standard Symbols for Welding
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Q1) When a dual reference line is applied to the ____ reference line, it signifies the arrow side of the joint.
A) partial
B) alternating
C) continuous
D) median
Q2) In ____-angle projection, the top view is shown below the front view, the left side view is shown to the right of the front view, and the right side is shown to the left of the front view.
Q3) When a dual reference line is applied to the ____ line, it signifies the other side of the joint.
A) dotted
B) dashed
C) solid
D) alternating
Q4) ISO symbols for weld representations are generally found on drawings prepared with the views shown in fourth-angle orthographic projection.
A)True
B)False
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Chapter 27: Introduction to Computer Aided Drafting
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Q1) The cursor is moved by the operator by moving the mouse on the pad to select appropriate items for input to the monitor.
A)True
B)False
Q2) The ____ controls the operation of the computer by performing arithmetic and logical operations and decodes and executes instructions provided by either the operator or a program.
A) PCU
B) UPC
C) ALU
D) CPU
Q3) A computer ____________________ is where CAD drawings are produced.
Q4) Most CAD drawings are created at a scale of 1:1 (full) and printed at the final desired scale.
A)True
B)False
Q5) The ____________________ is made up of an assortment of electronic devices interconnected by electric cables.
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Chapter 28: Introduction to Geometric Dimensioning and Tolerancing
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Q1) The ____________________ feature symbol may be attached to an extension line or attached to a feature control frame.
Q2) A dimension enclosed in parenthesis is identified as a ____ dimension.
A) reference
B) complex
C) standard
D) basic
Q3) When there is a hole in the part, the part is at LMC when the dimension is at its lowest limit and at MMC when the hole is at its upper limit.
A)True
B)False
Q4) All dimensions using Feature Control Frames are in ____________________ fractions.
Q5) The first item contained within a feature control frame is always a ____.
A) geometric characteristic symbol
B) geometric symbol
C) geometric symbol modifier
D) characteristic geometric symbol
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