Cs-563D Caterpillar Vibratory Compactor Operation and Maintenance Manual by quality service repair manual

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

Foreword

LiteratureInformation

Thismanualshouldbestoredintheliteratureholder.

Thismanualcontainssafetyinformation,operationinstructions,andmaintenance recommendations.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourproduct.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour productwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe product.

Wheneveraquestionarisesregardingyourproduct,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedontheproduct.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,productcontrols,attachment controls,andprogramminginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheproduct.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheproductanditscapabilities.

s00514343

Themaintenancesectionisaguidetoequipmentcare.

TueOct2402:08:35UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

ProductLink

SMCS-7606

Note:YourmachinemaybeequippedwiththeCat®ProductLink™system.

TheCatProductLinkcommunicationdeviceutilizescellularand/orsatellitetechnologyto communicateequipmentinformation.ThisinformationiscommunicatedtoCaterpillar,Cat dealers,andCaterpillarcustomers.TheCatProductLinkcommunicationdeviceusesGlobal PositioningSystem(GPS)satellitereceivers.

Thecapabilityoftwo-waycommunicationbetweentheequipmentandaremoteuserisavailable withtheCatProductLinkcommunicationdevice.Theremoteusercanbeadealeroracustomer.

DataBroadcasts

Dataconcerningthismachine,theconditionofthemachine,andtheoperationofthemachineis beingtransmittedbyCatProductLinktoCaterpillarand/orCatdealers.Thedataisusedtoserve thecustomerbetterandtoimproveuponCatproductsandservices.Theinformationtransmitted mayinclude:machineserialnumber,machinelocation,andoperationaldata,includingbutnot limitedto:faultcodes,emissionsdata,fuelusage,servicemeterhours,software,andhardware versionnumbersandinstalledattachments.

Caterpillarand/orCatdealersmayusethisinformationforvariouspurposes.Refertothe followinglistforpossibleuses:

•Providingservicestothecustomerand/orthemachine

•CheckingormaintainingCatProductLinkequipment

•Monitoringthehealthofthemachineorperformance

•Helpingmaintainthemachineand/orimprovetheefficiencyofthemachine

•EvaluatingorimprovingCatproductsandservices

•Complyingwithlegalrequirementsandvalidcourtorders

i08001446

•Offeringthecustomernewproductsandservices

CaterpillarmaysharesomeorallthecollectedinformationwithCaterpillaraffiliatedcompanies, dealers,andauthorizedrepresentatives.Caterpillarwillnotsellorrentcollectedinformationto anyotherthirdpartyandwillexercisereasonableeffortstokeeptheinformationsecure. Caterpillarrecognizesandrespectscustomerprivacy.Formoreinformation,pleasecontactyour localCatdealer.

OperationinaBlastSiteforProductLinkRadios

ThisequipmentisequippedwithaCat®ProductLinkcommunication device.Whenelectricdetonatorsarebeingusedforblastingoperations, radiofrequencydevicescancauseinterferencewithelectricdetonators forblastingoperationswhichcanresultinseriousinjuryordeath.The ProductLinkcommunicationdeviceshouldbedeactivatedwithinthe distancemandatedunderallapplicablenationalorlocalregulatory requirements.Intheabsenceofanyregulatoryrequirements Caterpillarrecommendstheenduserperformtheirownriskassessment todeterminesafeoperatingdistance.

RefertoyourproductsOperationandMaintenanceManualSupplement,"RegulatoryCompliance Information"formoreinformation.

ForinformationregardingthemethodstodisabletheCatProductLinkcommunicationdevice, pleaserefertoyourspecificCatProductLinkmanuallistedbelow:

•OperationandMaintenanceManual,SEBU8142,"ProductLink-PL121,PL321,PL522, andPL523"

•OperationandMaintenanceManual,SEBU8832,"ProductLinkPLE702,PLE602,PLE601, PL641,PL631,PL542,PL240,PL241,PL243,PL141,PL131,PL161,PL083andPL042 Systems"

Note:Ifnoradiodisableswitchisinstalledandtheequipmentwillbeoperatingnearablastzone, aProductLinkradiodisableswitchmaybeinstalledontheequipment.Theswitchwillallowthe CatProductLinkcommunicationdevicetobeshutoffbytheoperatorfromtheequipmentcontrol panel.Formoredetailsandinstallationprocedures,refertothefollowing:

•SpecialInstruction,REHS7339,"InstallationProcedureforProductLinkPLE640 Systems"

•SpecialInstruction,REHS8850,"InstallationProcedurefortheEliteProductLink PLE601,PLE641,andPLE631Systems"

•SpecialInstruction,SEHS0377,"InstallationProcedurefortheProductLinkPL131, PL141,andPL161Systems"

•SpecialInstruction,REHS9111,"InstallationProcedurefortheProProductLinkPL641 andPL631Systems"

•SpecialInstruction,M0098124,"InstallationProcedureforProProductLinkPL243 Systems"

•SpecialInstruction,M0109130,"InstallationProcedureforProductLinkPL683and PL783Systems"

TueOct2402:09:39UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

GeneralHazardInformation

SMCS-7606

Donotoperateorworkonthismachineunlessyouhavereadand understandtheinstructionsandwarningsintheOperationand MaintenanceManuals.Failuretofollowtheinstructionsorheedthe warningscouldresultininjuryordeath.ContactyourCatdealerfor replacementmanuals.Propercareisyourresponsibility.

Foreword

ThisdocumentisasupplementtotheOperationandMaintenanceManualforthemachine. PermanentlyattachthisdocumenttotheOperationandMaintenanceManualforthemachine.

Introduction

Thisdocumentprovidesinformationabouttheoperationofthefollowing:

•ProductLinkPL121/PL321systems

•ProductLinkPL522/PL523systems

Machineoperationandmaintenancemustnotoccurunlesstheinstructionsandwarningsinthe OperationandMaintenanceManualhavebeenreadandunderstood.Thecontentsofthis documentmustbeunderstoodbeforeamachinethatisequippedwithanyofthefollowing:

•ProductLinkPL121/PL321systems

•ProductLinkPL522/PL523systems

i07742565

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

SafetySignsandLabels

SMCS-7606

SafetyMessages

ThewarningfilminIllustration1canbefoundinalocationsuchasthedash.Thewarning filmwillbeclearlyvisibletotheoperatorduringthenormaloperationofthemachine.

i07743093

ThismachineisequippedwithaCaterpillarProductLink communicationdevice.Whenelectricdetonatorsareused,this communicationdeviceshouldbedeactivatedwithin12m(40ft)ofa blastsite,orwithinthedistancemandatedunderapplicablelegal requirements.Failuretodosocouldcauseinterferencewithblasting operationsandresultinseriousinjuryordeath.

Theblastsiteisdefinedastheareathathandlesexplosivematerialduringloading.Includedisthe perimeterthatisformedbytheloadedblastholes.

Ifthemachineisrequiredtoworkinornearablastingsite,theoperatormustdisabletheProduct Link.Thatis,eitherthePL121systemorthePL522/PL523systemmustbedisabled.Oneofthe followingmethodsaresuggestedtodeactivatethePL121orthePL522/PL523system:

•InstallaProductLinkdisconnectswitchinthemachinecab.Thisswitchwillallowthe PL121orthePL522/PL523systemmoduletobeshutOFF.RefertoSpecialInstruction, REHS2365,"InstallationGuidefortheProductLinkPL121andPL321"orSpecial Instruction,REHS2368,"InstallationProcedureForProductLinkPL522andPL523 (Cellular)"formoredetailsandinstallationinstructions.

•WhiletheblastsiteswitchisintheOFFposition,thePL121orthePL522/PL523system willnolongertrackServiceMeterUnit(SMU)hoursorVIMSdata.AServiceMeterHours (SMH)adjustmentwillberequiredafterpowerisrestoredtotheProductLinksystem. ConsultyourCaterpillardealerifthereareanyquestions.

•DisconnectthePL121orthePL522/PL523systemmodulefromthemainpowersource. ThisactionisperformedbydisconnectingthewiringharnessattheProductLinkmodule.

OtherFilms

ThefilminIllustration2canbefoundinaclearlyvisiblelocation.Aclearlyvisiblelocation duringthenormaloperationofthemachineisdescribedasthedash.

Illustration2g01787075

ThefilminIllustration2isintendedtoinformtheoperatorthatthemachineisequippedwitha wirelesstransmittingdevice.Machinedata,theconditionofthemachine,andtheoperationofthe machinewillbetransmittedbytheProductLinkdevice.Theinformationistransmittedto Caterpillarand/orCaterpillardealerstoservethecustomerbetterandtoimproveuponCaterpillar productsandservices.TransmissionofinformationusingProductLinkdevicesissubjecttolegal requirementsthatmayvaryfromlocationtolocation.

RefertotheOperationandMaintenanceManual,SEBU8142,"Operation"andtheOperationand MaintenanceManual,SEBU8142,"RegulatoryComplianceSection"foradditionalinformation.

TueOct2402:09:06UTC+05302023

This is the sample of the manual Click on the download link for complete Manual

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

CP-563D,CS-563D,CS-573DandCS-583DPavingCompactors

MediaNumber-KEBU7503-09PublicationDate-01/08/2005DateUpdated-04/04/2019

Foreword

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

TueOct2402:07:47UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

CP-563D,CS-563D,CS-573DandCS-583DPavingCompactors

MediaNumber-KEBU7503-08PublicationDate-01/08/2005DateUpdated-05/08/2005

EngineAirFilterPrimaryElement-Clean/Replace

SMCS-1054-070-PY;1054-510-PY

NOTICE

Donotcleanthefilterelementsbybumpingortappingthem.Donot usefilterelementswithdamagedpleats,gasketsorseals.Engine damagecanresult.

Makesurethecleanedfilterelementsarecompletelydrybefore installingintothefilterhousing.Waterremainingintheelementscan causefalseindicationsofcontaminationinScheduledOilSamplingtest results.

Thefilterelementscanbecleanedbyusingthefollowingmethods:

•pressureair

•pressurewater

•detergentwashing

Whenyouusepressureair,themaximumairpressureis205kPa(30psi).Whenyouusepressure water,themaximumwaterpressureis280kPa(40psi).

i01475643

1.Whenyoucleantheinsidepleatsandtheoutsidepleats,directtheairalongthepleatsor directthewateralongthepleats.

Theelementcanbewashedinasolutionthatconsistsofwarmwaterandofnonsudsing householddetergent.Fullyrinsethepleats.Allowthefiltertoairdrycompletely.

2.Inspectthefilterelementsafteryoucleanthefilterelements.Donotuseafilterifthepleats, thegasketsorthesealsaredamaged.

3.Coverthecleanfilterelements.Storetheelementsinaclean,drylocation.

Replacetheprimaryelementaftertheprimaryelementhasbeencleanedsixtimes.Also replacetheprimaryelementiftheprimaryelementhasbeeninserviceforoneyear.

RemovethePrimaryElement

1.Opentheenginecompartment.

Illustration2g00660239

2.Opentheairfilterhousing.

Illustration3g00660244

3.Removetheprimaryfilterelement.

4.Reversethestepsinordertoinstalltheprimaryfilterelement.

TueOct2402:19:36UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

CP-563D,CS-563D,CS-573DandCS-583DPavingCompactors

MediaNumber-KEBU7503-08PublicationDate-01/08/2005DateUpdated-05/08/2005

EngineAirFilterSecondaryElement-Replace

SMCS-1054-510-SE

NOTICE

Alwaysreplacethesecondaryfilterelement.Neverattempttoreuseit bycleaning.

Thesecondaryfilterelementshouldbereplacedatthetimethe primaryelementisservicedforthethirdtime.

Thesecondaryfilterelementshouldalsobereplacediftheyellow pistoninthefilterelementindicatorenterstheredzoneafter installationofacleanprimaryelement,oriftheexhaustsmokeisstill black.

1.Opentheenginecompartment.

i01475649

Illustration1g00660239

2.Removetheaircleanerhousingcover.

Illustration2g00660244

3.Removetheprimaryfilterelementfromtheaircleanerhousing.

Illustration3g00660313

4.Removethesecondaryfilterelement.

Illustration4g00660321

5.Covertheairinletopening.Cleantheinsideoftheaircleanerhousing.

Illustration5g00660324

6.Inspectthegasketbetweentheairinletpipeandtheaircleanerhousing.Replacethegasket ifthegasketisdamaged.

7.Uncovertheairinletopening.Installanewsecondaryelement.

8.Installtheprimaryelementandtheaircleanerhousingcover.

9.Resetthefilterelementindicator.

10.Closetheenginecompartment.

TueOct2402:19:23UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-563DVIBRATORYCOMPACTOR1SZ

Configuration:CS-563DCompactor-Military1SZ00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

CP-563D,CS-563D,CS-573DandCS-583DPavingCompactors

MediaNumber-KEBU7503-08PublicationDate-01/08/2005DateUpdated-05/08/2005

EngineAirFilterServiceIndicator-Inspect

SMCS-7452-040

1.Opentheengineaccessdoor.

2.Starttheengine.

3.Runtheengineathighidle.

4.Iftheyellowpistonintheengineairfilterserviceindicatorenterstheredzone,servicethe aircleaner.

5.Stoptheengine.

Note:SeetheOperationandMaintenanceManual,"EngineAirFilterPrimaryElementClean/Replace".SeetheOperationandMaintenanceManual,"EngineAirFilterSecondary Element-Replace".

6.Closetheengineaccessdoor.

i01475671

This is the sample of the manual Click on the download link for complete Manual