LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:VIBRATORYCOMPACTOR
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OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
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AccessDoorsandCovers
SMCS-7251;7263;7273-572;7273-573;7273
Usethehandleinordertounlatchthehoodfortheengine.Thiswillallowaccesstotheengineand majorcomponents.
i01927142
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Product:VIBRATORYCOMPACTOR
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OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
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AxleOil(Rear)-Change
SMCS-3260-044;3278-044;3278
Illustration1g01037231
1.Runthemachineandoperatethemachineforfiveminutesbeforeyouchangetheoil.This willsuspendanyforeignparticlesthatarepresentintheoil.Runningthemachinewillalso provideamoreaccurateS·O·Sanalysis.
2.Removedifferentialdrainplug(1).Thedifferentialdrainplug(1)islocatedonthebackside ofthedifferentialcasenearthebottom.Removethedrainplugfortheaxlegearreducer(3).
Note:Draintheoilintoasuitablecontainer.Disposeoftheusedoilinanappropriate manner.
3.Removedifferentiallevel/fillplug(2).Thedifferentiallevel/fillplug(2)islocatedonthe backrightsideofthedifferentialcase.
i02829504
4.Cleandifferentialdrainplug(1)andinstalldifferentialdrainplug(1).Cleanthedrainplug fortheaxlegearreducer(3)andinstallthedrainplugfortheaxlegearreducer(3).Addthe properoiltothedifferential.Maintaintheleveloftheoiltothebottomoftheholeforthe differentiallevel/fillplug(2).RefertotheOperationandMaintenanceManual,"Lubricant ViscositiesandCapacities(Refill)"sectionformoreinformation.
5.Cleandifferentiallevel/fillplug(2)andinstalldifferentiallevel/fillplug(2).
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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This is the sample of the manual Click on the download link for complete Manual
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Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
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AxleOilLevel(Rear)-Check
SMCS-3260-535-FLV;3278-535;3278
Note:Alwayschecktheoillevelwhenthemachineisparkedonalevelsurface.
Note:Thedifferentiallevel/fillplugislocatedonthebacksideoftherearaxle.
1.Removethelevel/fillplug.Maintaintheoilleveltothebottomofthelevel/fillplug opening.Ifnecessary,addoil.
Note:Whenyouaddoil,allowtheoiltosettleinordertoverifytheoillevel.
2.Cleanthelevel/fillplug.Installtheplug.
WedJul2322:55:00UTC+05302025
i01913989
Product:VIBRATORYCOMPACTOR
Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
MediaNumber-KEBU7519-14PublicationDate-01/02/2015DateUpdated-29/05/2020
AxleOilSample-Obtain
SMCS-3260-008;3278-008;7542
Illustration1g00996841
Obtainanoilsampleofthedifferentialoilthroughtheoillevel/fillplug.Theoillevel/fillplugis locatedonthebacksideoftherearaxle.
RefertotheSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"for moreinformation.RefertoSpecialPublication,PEGJ0047,"HowToTakeAGoodOilSample" formoreinformationaboutobtaininganoilsample.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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i06092640
Product:VIBRATORYCOMPACTOR
Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
MediaNumber-KEBU7519-14PublicationDate-01/02/2015DateUpdated-29/05/2020
BackupAlarm-Test
SMCS-7406-081
Thebackupalarmislocatedattherearofthemachine.
TurntheenginestartswitchtotheONpositioninordertoperformthetest. MovethepropelcontrollevertotheREVERSEposition.
i02855591
Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.
Illustration1g00930005
Ifthebackupalarmdoesnotsound,makethenecessaryrepairsimmediately.Donotoperatea machinewithoutabackupalarm.
WedJul2322:55:36UTC+05302025
Product:VIBRATORYCOMPACTOR
Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
MediaNumber-KEBU7519-14PublicationDate-01/02/2015DateUpdated-29/05/2020
Battery-Clean/Check
Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.
Checkthefollowingitems:
•Cleanthetopofthebatterieswithacleancloth.
•Cleanthebatteryterminals.Coatthebatteryterminalswithpetroleumjelly.
•Tightenthebatteryretainersonbothofthebatteries. Copyright1993-2025CaterpillarInc.
WedJul2322:55:50UTC+05302025
i01985706
Product:VIBRATORYCOMPACTOR
Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
MediaNumber-KEBU7519-14PublicationDate-01/02/2015DateUpdated-29/05/2020
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:VIBRATORYCOMPACTOR
Model:CS-533EVIBRATORYCOMPACTORBZE
Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
MediaNumber-KEBU7519-14PublicationDate-01/02/2015DateUpdated-29/05/2020
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
2.TurnthebatterydisconnectswitchtotheOFFposition.Removethebatterydisconnect switchkey.
3.Thebatterycompartmentislocatedattherearofthemachineintheenginecompartment.
4.Removethecoversforthebatteries.
5.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedto theframe.
i01985707
Note:Donotallowthedisconnectedbatterycablestocontactthedisconnectswitch.Donot allowthedisconnectedbatterycablestocontacttheothercables.Donotallowthe disconnectedbatterycablestocontacttheoppositeterminalofeitherbattery.
6.Disconnectthenegativebatterycableatthebattery.
7.Disconnectthepositivebatterycablefromthebattery.
8.Removethepositivecablefromthestartermotor.
9.Removethecablethatconnectsthetwobatteriestogether.
10.Performthenecessaryrepairs.Replacethecablesorthebatteries,asneeded.
11.Reversetheabovestepsinordertoreconnectthebatteries.
12.Connectthebatterycableatthebatterydisconnectswitch.
13.Installthebatterydisconnectswitchkey.
14.Installthebatterycompartmentcovers.
15.TurnthebatterydisconnectswitchtotheONposition.
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Configuration:CS-533E,CP-533EVibratoryCompactorBZE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
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Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
Yourengineisequippedwithafandrivebeltandwithaccessorydrivebelts.Yourengineisalso equippedwithanalternatorbelt.Formaximumengineperformanceandmaximumutilizationof yourengine,inspectthebeltsforwearandforcracking.Checkthebelttension.Adjustthebelt tensioninordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife.Beltslippage willalsocausepoorperformanceofthealternatorandofanydrivenequipment.
Ifnewbeltsareinstalled,recheckthebeltadjustmentafter30minutesofoperation.Iftwobeltsor morearerequiredforanapplication,replacethebeltsinbeltsets.Ifonlyonebeltofamatchedset isreplaced,thenewbeltwillcarrymoreload.Thisisduetothefactthattheolderbeltsare stretched.Theadditionalloadonthenewbeltcouldcausethenewbelttobreak.
Opentheenginecompartment.
i01909555
(1)Alternatormountingbolt
(2)Alternatorbracketbolt
(3)Compressormountingbolt
(4)Compressormountingbolt
(5)Compressorbracketmountingbolt
AlternatorBelt
1.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys. Correctlyadjustedbeltswilldeflect14to20mm(1/2to3/4inch).
2.Inordertoadjustthealternatorbelt,loosenbracketbolt(2)andmountingbolt(1)onthe alternatorbracket.
3.Toachievethecorrectadjustment,movethealternatorinwardormovethealternator outward,asrequired.
4.Tightenmountingbolt(1)andbracketbolt(2).
AirConditionerBelt(IfEquipped)
1.Stoptheengineinordertoinspecttheairconditionerbelt.
2.Inspecttheconditionoftheairconditionerbeltandtheadjustmentoftheairconditioner belt.Theairconditionerbeltshoulddeflect14to20mm(0.55to0.79inch)under110N (25lb)offorce.
3.Loosencompressormountingbolts(3)and(4).Loosencompressorbracketmountingbolt (5).
4.Movethecompressoruntilthecorrectbelttensionisreached.
5.Tightencompressorbracketmountingbolt(5).Tightencompressormountingbolts(3)and (4).
6.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeatStep3toStep5.
7.Starttheengine.Ifpoorcoolingisstillexperienced,turnofftheairconditioner.Stopthe engine.NotifyyourCaterpillardealerforairconditionersystemservice.
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OperationandMaintenanceManual
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CabAirFilter-Clean/Replace-IfEquipped
SMCS-7311-040;7311-070-FI;7311-070;7311-510-FI;7342-070-FI;7342-070;7342-510-FI; 7342-510;7521
Thecabairfilterislocatedtotheleftoftheseat.
Illustration1g01039169
1.Removetwohandknobs(1).
2.Removecover(2).
3.Toremovetheairfilter,pullupwardonthefilter.
4.Cleantheairfilterwithamaximumof200kPa(30psi).
i01986269
5.Afteryoucleantheairfilter,inspecttheairfilter.Iftheairfilterisdamagedorbadly contaminated,useanewairfilter.
6.Installthefilterinthereverseorderoftheprevioussteps.
PurgeValvesfortheAirConditioning(IfEquipped)
Thepurgevalvesarelocatedinrubberhosesunderthecab.Thereisavalveontheleftsideofthe machineandthereisavalveontherightsideofthemachine.Squeezetherubberhoseinorderto removeanydirtordebris.Thepurgevalvemayneedtoberemovedfromthehoseinorderto completelyremoveallofthedirtordebris.
Note:Ifyourmachineisequippedwithsidepanels,thesidepanelswillneedtoberemovedin ordertogainaccesstothepurgevalves.
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OperationandMaintenanceManual
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Capacities(Refill)
SMCS-1000;6320;7000;7560
(1)Add0.5L(0.5qt)of197-0017AxleandBrakeOilAdditivewhenyouchangetheoilintheaxlecenterhousing. (2)Thedrumcoolingoilisforcoolingpurposesonly.Themaintenanceintervaldoesnotrequirethedrumcoolingoil tobechanged. Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. WedJul2322:53:39UTC+05302025
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OperationandMaintenanceManual
CP-533EandCS-533EVibratorySoilCompactors
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CircuitBreakers-Reset
SMCS-1420-529
Thecircuitbreakerpanelislocatedintheenginecompartment.
CircuitBreaker/Reset-Pushinthe buttoninordertoresetthecircuit breaker.Iftheelectricalsystemis functioningproperly,thebuttonwill remaindepressed.Ifthebuttondoes notremaindepressed,checkthe appropriateelectricalcircuit.Repair theelectricalcircuit,ifnecessary.
i01909803
