Cs-44 Caterpillar Vibratory Compactor Operation and Maintenance Manual by quality service repair manual

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

ThuAug2415:44:02UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

AccessDoorsandCovers

SMCS-7251;7263;7273-572;7273-573;7273

EngineHood

i03447946

Illustration1g01794525

Usethehandleinordertounlatchthehoodfortheengine.Thiswillallowaccesstotheengineand majorcomponents.

ThuAug2416:04:18UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

AxleOil(Rear)-Change

SMCS-3260-044;3278-044

Illustration1g00838884 Plug(4)islocatedinthecenterofthehousing.

1.Removedrainplug(1)anddrainplug(4.).

i03752995

Note:Draintheoilintoasuitablecontainer.Disposeoftheusedoilinanappropriatemanner.

2.Cleanthedrainplugs.Installthedrainplugs.

Illustration2g00839176

3.Removelevelplug(2).Removefillerplug(3).

4.Addtheproperoiltothegearreducer.Maintaintheoiltothebottomoftheholeforthelevel plug(2).

5.Cleantheplugs.Installtheplugs.

Illustration3g00839178

6.Removedifferentiallevel/fillplug(5).

This is the sample of the manual Click on the download link for complete Manual

7.Addtheproperoiltotheaxledifferential(5).Maintaintheleveloftheoiltothebottomofthe holeforthedifferentiallevel/fillplug.

RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"LubricantViscosities"sectionformoreinformation.

MachinesThatAreEquippedWithAxleBrakes

Illustration4g00903495

Locationofdrainplug

Note:Thedrainplugisinadifferentlocationformachinesthatareequippedwiththeaxlebrakes. Thelevel/fillplugisinthesamelocationonallmachines.

ThuAug2416:07:08UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

AxleOilLevel(Rear)-Check

SMCS-3260-535-FLV;3278-535

1.Removelevelplug(1).Maintaintheoilleveltothebottomofthelevelplugopening.If necessary,addoil.

RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"Capacities(Refill)"sectionformoreinformation.

2.Cleanthelevelplug.Installtheplug.

i02013910

3.Removethedifferentiallevel/fillplug(2).Maintaintheoilleveltothebottomofthelevelplug opening.Ifnecessary,addoil.

4.Cleanthelevel/fillplug.Installtheplug.

ThuAug2416:07:37UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016 i03753003

AxleOilSample-Obtain

SMCS-3260-008;3278-008;7542

Thedrainplugsarelocatedonthebottomofthedifferentialandthegearreducerhousings. RefertotheSpecialPublication,SEBU6250,"S·O·SOilAnalysis"andrefertotheOperationand MaintenanceManual,"S.O.SInformation"formoreinformation.

Illustration2g00903495

Locationofdrainplug

Note:Thedrainplugisinadifferentlocationformachinesthatareequippedwiththeaxlebrakes. Thelevel/fillplugisinthesamelocationonallmachines.

ThuAug2416:08:05UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmislocatedattherearofthemachine. TurntheenginestartswitchtotheONpositioninordertoperformthetest.

MovethepropelcontrollevertotheREVERSEposition.

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntil thetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.

i02855591

Ifthebackupalarmdoesnotsound,makethenecessaryrepairsimmediately.Donotoperatea machinewithoutabackupalarm.

ThuAug2416:08:24UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016 i03450360

Battery-Clean/Check

SMCS-1401-070;1401-535;1402-070;1402-535

Illustration2g01795814

Thebatteriesarelocatedattherearoftheenginecompartment.

Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.

Checkthefollowingitems:

•Cleanthebatteryterminals(1).Asneeded,coatthebatteryterminalswithpetroleumjelly.

•Cleanthetopofthebatterieswithacleancloth.

•Tightenthebatteryretainer(2).

ThuAug2416:08:46UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

i06543763

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine OperationandMaintenanceManual

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethebatterydisconnectswitch key.

3.Openthebatterycompartment.Thebatterycompartmentislocatedattherearoftheengine compartment.

4.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedtothe frame.

Note:Donotallowthedisconnectedbatterycablestocontactthedisconnectswitch.Donot allowthedisconnectedbatterycablestocontacttheothercables.Donotallowthedisconnected batterycablestocontacttheoppositeterminalofeitherbattery.

5.Disconnectthenegativebatterycableatthebattery.

6.Disconnectthebatterycablefromthefirstbattery.

7.Removethenegativebatterycablefromthesecondbattery.Thiswillallowyoutoremovethe cable.

8.Removethe+batterycablefromthesecondbattery.

9.Removethecablefromthestarter.

10.Performthenecessaryrepairs.Replacethecablesorthebatteries,asneeded.

11.Reversetheabovestepsinordertoreconnectthebatteries.

12.Connectthebatterycableatthebatterydisconnectswitch.

i03753017

13.Installthebatterydisconnectswitchkey.TurnthebatterydisconnectswitchtotheONposition.

14.Installthebatterycompartmentcovers.

ThuAug2416:10:00UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual CP44andCS44VibratorySoilCompactors

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016

Belts-Inspect/Adjust/Replace

SMCS-1357-510;1357-025;1357-040

i03753020

YourengineisequippedwithonebelttorunthealternatorandtheA/Ccompressor(ifequipped).

Illustration1g01272591

AlternatorBeltwithA/C

Illustration2g01272592

AlternatorBeltwithoutA/C

Inspecttheconditionofthebeltforwearanddamage.Thebeltisself-adjustingforpropertension.No measuringoradjustmentisrequired.

BeltsonmachinesthatareequippedwithA/Chavealayerofkevlarinthebelt.Frayingontheedges ofthesebeltsisnormal.

Ifinstallationofanewbeltisrequired,refertoDisassemblyandAssembly,KENR8176,"CP44and CS44SoilCompactors".

ThuAug2416:10:16UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CS-44VIBRATORYCOMPACTORM4C

Configuration:CS44CP44VibratorySoilCompactorM4C00001-UP(MACHINE)POWEREDBYC4.4Engine OperationandMaintenanceManual

MediaNumber-KEBU7561-05PublicationDate-01/12/2011DateUpdated-16/05/2016 i01773798

CabAirFilter-Clean/Replace

SMCS-7311-070;7311-510-FI;7311-040;7311-070-FI;7342-510-FI;7342-510;7342-070-FI; 7342-070;7521

Thecabairfilterislocatedtotheleftoftheseat.

3.Cleanairfilters(3)withamaximumof200kPa(30psi).

4.Afteryoucleantheairfilters,inspecttheairfilters.Iftheairfiltersaredamagedorbadly contaminated,usenewairfilters.

5.Installthefiltersinthereverseorderoftheabovesteps.

This is the sample of the manual Click on the download link for complete Manual