LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
AccessDoorsandCovers
SMCS-7251;7263;7273-572;7273-573;7273 Illustration1g00886539
1.Usethehandleinordertounlatchthehoodfortheengine.Usethehandletoliftthehood.This willallowaccesstotheengineandmajorcomponents.
i01983720
Illustration2g01028024
Hoodsupportisinthelockposition.
2.Pullthehoodsupportdownwardinordertolockthehoodsupportintoposition.
Illustration3g01028025
Unlockthehoodsupport.
3.Pushthehoodsupportupwardinordertounlockthehoodsupport.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:18:12UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
AxleOil(Rear)-Change
SMCS-3260-044;3278-044
Illustration1g00838884
Plug(4)islocatedinthecenterofthehousing.
1.Removedrainplug(1)anddrainplug(4.).
i02009589
Note:Draintheoilintoasuitablecontainer.Disposeoftheusedoilinanappropriatemanner.
2.Cleanthedrainplugs.Installthedrainplugs.
Illustration2g00839176
3.Removelevelplug(2).Removefillerplug(3).
4.Addtheproperoiltothegearreducer.Maintaintheoiltothebottomoftheholeforthelevel plug(2).
5.Cleantheplugs.Installtheplugs.
This is the sample of the manual Click on the download link for complete Manual
6.Removedifferentiallevel/fillplug(5).
7.Addtheproperoiltotheaxledifferential(5).Maintaintheleveloftheoiltothebottomofthe holeforthedifferentiallevel/fillplug.
RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"LubricantViscosities"sectionformoreinformation.
AllMachinesareEquippedWithAxleBrakes
Note:Thedrainplugisinadifferentlocationformachinesthatareequippedwiththeaxlebrakes. Thelevel/fillplugisinthesamelocationonallmachines.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:21:40UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
AxleOilLevel(Rear)-Check
SMCS-3260-535-FLV;3278-535
1.Removelevelplug(1).Maintaintheoilleveltothebottomofthelevelplugopening.If necessary,addoil.
RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"Capacities(Refill)"sectionformoreinformation.
2.Cleanthelevelplug.Installtheplug.
i02013910
3.Removethedifferentiallevel/fillplug(2).Maintaintheoilleveltothebottomofthelevelplug opening.Ifnecessary,addoil.
4.Cleanthelevel/fillplug.Installtheplug.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:21:59UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
AxleOilSample-Obtain
SMCS-3260-008;3278-008;7542
Thedrainplugsarelocatedonthebottomofthedifferentialandthegearreducerhousings.
RefertotheSpecialPublication,SEBU6250,"S·O·SOilAnalysis"andrefertotheOperationand MaintenanceManual,"S.O.SInformation"formoreinformation.
MachinesAreEquippedwithAxleBrakes
i02012323
Locationofdrainplug
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:22:22UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
BackupAlarm-Test
SMCS-7406-081
Thebackupalarmislocatedattherearofthemachine. TurntheenginestartswitchtotheONpositioninordertoperformthetest.
MovethepropelcontrollevertotheREVERSEposition.
Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntil thetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.
i02855591
Ifthebackupalarmdoesnotsound,makethenecessaryrepairsimmediately.Donotoperatea machinewithoutabackupalarm.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:22:39UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
Battery-Clean/Check
SMCS-1401-070;1401-535;1402-070;1402-535
Illustration1g00887115
Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.
Tightenthebatteryretainersonbothofthebatteries.Tightentoatorqueof14N·m(10lbft).
Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmoreoften.
•Cleanthetopofthebatterieswithacleancloth.
•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.
•Checkthefollowingitems.
i02013919
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
i06543763
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuAug2415:24:47UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
Personalinjurycanresultfrombatteryfumesorexplosion.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
1.TurnalloftheswitchestotheOFFposition.TurntheenginestartswitchkeytotheOFF position.
2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Disconnectthenegativebatterycableatthebattery.
4.Disconnectthepositivebatterycableatthebattery.
5.Disconnectthebatterycablesatthebatterydisconnectswitch.Thebatterydisconnectswitchis connectedtothemachineframe.
6.Makenecessaryrepairsorreplacethebattery.
i04064489
7.Connectthebatterycableatthebatterydisconnectswitch.
8.Connectthepositivebatterycableofthebattery.
9.Connectthenegativebatterycableofthebattery.
10.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuAug2415:25:03UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CS-433EVIBRATORYCOMPACTORBTT
Configuration:CS/CP-433EVibratoryCompactorBTT00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
CP-433E,CS-423EandCS-433EVibratorySoilCompactors
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Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
Yourengineisequippedwithafandrivebeltandwithaccessorydrivebelts.Yourengineisalso equippedwithanalternatorbelt.Formaximumengineperformanceandmaximumutilizationofyour engine,inspectthebeltsforwearandforcracking.Checkthebelttension.Adjustthebelttensionin ordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife.Beltslippagewillalsocause poorperformanceofthealternatorandofanydrivenequipment.
Ifnewbeltsareinstalled,recheckthebeltadjustmentafter30minutesofoperation.Iftwobeltsor morearerequiredforanapplication,replacethebeltsinbeltsets.Ifonlyonebeltofamatchedsetis replaced,thenewbeltwillcarrymoreload.Thisisduetothefactthattheolderbeltsarestretched. Theadditionalloadonthenewbeltcouldcausethenewbelttobreak.
AlternatorBelt
1.Opentheenginecompartment.
2.Stoptheengineinordertoinspectthealternatorbelt.
3.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys.Correctly adjustedbeltswilldeflectbetween14mm(1/2inch)to20mm(3/4inch).
(1)Alternatorbracketbolt
(2)Alternatormountingbolt
4.Inordertoadjustthealternatorbelt,loosenbracketbolt(2)andmountingbolt(1)onthe alternatorbracket.
5.Toachievethecorrectadjustment,movethealternatorinwardormovethealternatoroutward, asrequired.
6.Tightenmountingbolt(1)andbracketbolt(2).
AirConditionerBelt(IfEquipped)
1.Opentheenginecompartment.
2.Stoptheengineinordertoinspecttheairconditionerbelt.
3.Inspecttheconditionoftheairconditionerbeltandtheadjustmentoftheairconditionerbelt. Theairconditionerbeltshoulddeflectbetween14(1/2inch)to20(3/4)under110N(25lb)of force.
(3)Adjustingbolt
(4)Squarehole
(5)Compressorbracketmountingbolt
4.Slightlyloosencompressorbracketmountingbolt(5).
5.Slightlyloosenadjustingbolt(3).
6.Inserttheratchetinto13mm(1/2inch)squarehole(4)inordertomovethecompressoruntil thecorrectbelttensionisreached.
7.Tightenadjustingbolt(3).
8.Tightencompressorbracketmountingbolt(5).
9.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeatStep4toStep8.
10.Starttheengine.Ifpoorcoolingisstillexperienced,turnofftheairconditioner.Stopthe engine.NotifyyourCaterpillardealerforairconditionersystemservice.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuAug2415:25:21UTC+05302023
This is the sample of the manual Click on the download link for complete Manual
