Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
ProductIdentificationandSerialNumberLocations
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.
Caterpillarproductssuchasengines,transmissions,andmajorattachments,etc.,notdesignedforan operatortorideareidentifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration.
Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
SpecificationsandModelViews
Vibratorydrum(1),hydraulictank(2)andfueltank(3).
Operator'scompartment(4),enginecompartment(5)andcentersteerpivotarea(6). Basicmachineshippingspecificationsarelistedbelow.
FriFeb200:08:17UTC+05302024
Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
Foreword
LiteratureInformation
Theoperationandmaintenancemanualshouldbestoredintheoperator'scompartmentinthe literatureholderorseatbackliteraturestoragearea.
Theoperationandmaintenancemanualcontainssafety,operation,transportation,lubricationand maintenanceinformation.
Somephotographsorillustrationsintheoperationandmaintenancemanualshowdetailsor attachmentsthatcanbedifferentfromyourmachine.Guardsandcoversmighthavebeenremovedfor illustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedintheoperationandmaintenancemanual.Read,studyandkeepthe operationandmaintenancemanualwiththemachine.
Wheneveraquestionarisesregardingthemachine,ortheoperationandmaintenancemanual,please consultanyCaterpillardealerforthelatestavailableinformation.
Safety
TheSafetySectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
ReadandunderstandthebasicprecautionslistedintheSafetySectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
TheOperationSectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
TheMaintenanceSectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.ItemswithoutspecificintervalsarelistedunderWhenRequired topics.ItemsintheMaintenanceIntervalschartarereferencedtodetailedinstructionsthatfollow.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified intheMaintenanceIntervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500Service Hoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursorMonthlyand Every10ServiceHoursorDaily.
MachineDescription
ThismachineisequippedwithaCaterpillar3054dieselengine.
California
DieselengineexhaustandsomeofitsconstituentsareknowntothestateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Copyright1993-2024CaterpillarInc. AllRightsReserved.
FriFeb200:05:43UTC+05302024
Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
CP-323C,CS-323CVIBRATORYCOMPACTOR
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
ReferenceMaterials
CaterpillarReferenceMaterial
ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.
Oil
SEBD0640OilandYourEngine
SEBU5898ColdWeatherRecommendationsOperationandMaintenanceManual
SEBU6310EMAEngineOilDataBook
PEHP6001HowtoTakeaGoodOilSample
SEHS7392StorageofDieselEngines
PEHP7504CatEngineOilSpecSheets
PEHP7505CatDieselEngineOilSpecSheets
PEHP1020ProductDataSheetforCatDieselEngine(CF-4)(N.America&SelectedInt'l)
PEHP1026ProductDataSheetforCatDieselEngineOil(CF-4)(InternationalOnly)
PEHP1027ProductDataSheetforCatDieselEngineOil(CD)
PEHP0002ProductDataSheetforCatMolybdenumGrease(MPGM)
PEHP0003ProductDataSheetforCatLithiumGrease(MPGL)
PEHP0017ProductDataSheetforCatSpecialPurposeGrease(SPG)
PEWP9733CatFluidsSelector
Fuel
SEBD0717DieselFuelsandYourEngine
SEHS7067FuelsforCaterpillarDieselEngines
Coolant
SEBD0518KnowYourCoolingSystem
SEBD0970CoolantandYourEngine
Miscellaneous
SEBF8062GuidelineforReusablePartsCleaningandInspectionofAirFilters
SEHS9031StorageProcedureforCaterpillarProducts
SEBU5614SafetyManual
AlloftheabovepublicationsareavailablethroughyourCaterpillardealer.
AdditionalReferenceMaterial
ASTMD2896TBNMeasurements
ASTMD217-68WorkedPenetration
ASTMD2982B
ASTMD3828A
ASTMD445KinematicViscosityTesting
ASTMD893
ASTM4985-89GM-6038MSpecification
ASTMSpecscannormallybeobtainedfromyourlocaltechnologicalsociety,libraryorcollege.
SAEJ313DieselFuels
SAEJ754Nomenclature
SAEJ183Classification
SocietyofAutomotiveEngineers(SAE)SpecscanbefoundinyourSAEhandbookorcanbe obtainedfromyourlocallibrary,collegeortechnologicalsociety.
*SAEhandbookscanbeobtaineddirectlyfrom:
400CommonwealthDrive Warrandale,PAUSA15096-0001
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriFeb200:08:50UTC+05302024
This is the sample of the manual Click on the download link for complete Manual
Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
CoolingSystemSpecifications
CoolantInformation
Thepropercoolantmixtureisimportantintoday'sdieselengines.Dieselengineoperating temperatureshaveincreasedtoimproveengineefficiency.Thisalsomeanspropercoolingsystem maintenanceisespeciallyimportant.Overheating,excessivecooling,componentpitting,cavitation erosion,pistonseizuresandpluggedheatexchangersareresultsofcoolingsystemfailures.
Propercoolantiscritical,asisthequalityoffuelandlubricatingoil.Maintenancepracticesmayneed tobere-evaluatedtoproperlymaintaintheengine'scoolingsystem.Itisimportantthatthissectionbe readcarefully.
NOTICE
Neveroperatewithoutathermostatinthecoolingsystem.The thermostatsmaintaintheenginecoolantattheproperoperating temperature.
Neveraddcoolantorwatertoanoverheatedengine,enginedamage canresult.Allowtheenginetocoolfirst.Fillingatover5U.S.gallon (20L)perminutecancauseairpocketsinthecoolingsystem.
Caterpillardoesnotrecommendtheuseofcoolingsystemsolutions thatareintendedtostopleaks.Useoftheseproductsmayresultin enginedamage.
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze,orequivalent.
Thecoolingsystemshouldbeprotectedwithaminimumof3% concentrationofliquidsupplementalcoolantadditiveatalltimes, regardlessoftheconcentrationofantifreeze.
Iftheengineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.
CoolantMixtureforCaterpillarEngines
Properenginecoolantisacombinationofwater,antifreezeandsupplementalcoolantadditive.Each ingredientofthemixturemustmeetspecificguidelinesfortheenginecoolanttoperformproperly. ThecoolantmixtureusedinCaterpillarenginesmustprovidethefollowingfunctions.
*Adequateheattransfer.
*Cavitationerosionprotection.
*Freeze&boilprotection.
*Sludge&scaleprotection.
*Corrosionprotection.
*Compatibilitywithsystemhoses&seals.
Water(Coolant)
Allwateriscorrosiveatengineoperatingtemperature.Distilledordeionizedwaterisrecommended becauseoflessmineraldropoutthanhardortapwater.Tapwater,evenartificiallysoftenedwithsalt, isnotrecommendedforuseinyourengine'scoolingsystem.
Calcium,magnesium,chloridesandsulfatesareallmineralsthatmakeupthedissolvedsolidsinthe water.Excessiveamountsoftheseminerals(inhardwater)cancombinewithsupplementalcoolant additives(silicatesandphosphates)toformsludgeorscaledeposits.Themineraldeposits(silicates, phosphates,calciumandmagnesium)reducetheeffectivenessofthecoolingsystem,especiallyaftera numberofheatingandcoolingcycles.Theymaycollectonhotinternalenginesurfacesandinthe coolingsystemtoreducetheeffectivenessofthecoolingsystem.
Ifdistilledorde-ionizedwaterisNOTavailable,usewaterthatmeetstheminimumacceptable requirementsinthechart.Todetermineyourwatercharacteristics,contactthelocalwaterdepartment, agriculturalagentoranindependentlaboratorytoperformthetestingservice.
NOTE:Someapplicationshaveelectedtorunwithsupplementalcoolantadditivetreatedwater withoutglycol.DonotmixcoolantadditivetreatedwaterinthecoolingsystemwithCaterpillar Antifreeze.Thisincompatibilitycouldcausecoolingsystemdamagebecausethecoolantwillhavean excessiveconcentrationofcoolantadditive.Followtheinstructionsprovidedbytheantifreeze supplier.
NOTICE
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze(orequivalent)with70%distilledor deionizedwatertomaintainanadequatecavitationtemperaturefor efficientwaterpumpperformance.Antifreezeconcentrationshouldbe selectedtoprovideprotectiontothelowestexpectedoutside(ambient) temperature.
Checkthespecificgravityoftheantifreezesolutionfrequentlyincold weathertoensureadequatefreezeprotection.Premixcoolantsolution toprovideprotectiontothelowestexpectedoutside(ambient) temperature.Pureundilutedantifreezewillfreezeat-10°F(-23°C).
Antifreezeconcentrationsabove60%antifreezeto40%waterare NOTrecommendedbecausethehigherconcentrationslimittheability ofthecoolantmixturetoabsorbsupplementalcoolantadditive.
UseCaterpillarAntifreezeoranylowsilicate(ethyleneorpropyleneglycol)antifreezethatmeets ASTMD4985-89(GMSpecification6038-M)requirements.Mostcommercialantifreezesare formulatedforgasolineengineapplicationsandhavehighsilicatecontent.CaterpillarAntifreezeis formulatedwithalowsilicatecontentandthepropercoolantadditivesforheavydutydieselengines.
CaterpillarAntifreezeisavailablethroughyourCaterpillardealerinquantitiesthatfollow.
Addingpureundilutedantifreezeasamakeupsolutionforcoolingsystemtop-offisanunacceptable practice.Addantifreezepremixedwithacceptablewatertothesamefreezeprotectionasyourcooling system.UsetheAntifreezeConcentrationcharttoassistindeterminingtheconcentrationof CaterpillarAntifreezetouse.
Checkthecoolantsolutionfrequentlyincoldweatherforglycolconcentrationwiththe5P-0957or5P -3514CoolantTester(forCaterpillarproducts)toensureadequatefreezeprotection.Thetestersare identicalexcepttemperaturescales(°Cor°F)andgiveimmediateaccuratereadingsfor antifreeze/coolantsthatcontainethyleneorpropyleneglycol.Bothtestersareavailableatyour Caterpillardealer.
NOTICE
Ifpropyleneglycolbasedantifreezeisused,DONOTallow concentrationgreaterthana50/50antifreezetowatermixture.The measurementoffreezeprotectionmustbemadewitharefractive-type tester(5P-0957or5P-3514)ratherthanthehydrometer-typetester commerciallyavailable.Thehydrometer-typetestercanbeusedtotest ethyleneglycolbasedantifreeze.
SupplementalCoolantAdditive
ThecoolingsystemMUSTcontainsupplementalcoolantadditives(SCA)(conditionerorinhibitor)to controlcorrosion,cavitationanddeposits.Itisalsonecessarytopreventrust,scale,pittingand/or corrosionofenginepartscontactedbycoolant.Thecoolingsystemshouldbeprotectedwitha minimumof3%concentrationatalltimes,regardlessoftheconcentrationofantifreeze.Use supplementalcoolantadditiveliquidORanelement(ifequipped)tomaintaina3-6%concentrationin thecoolingsystem.
NOTICE
Neveruseantifreeze/watercoolantonly,inCaterpillarengineswithout supplementalcoolantadditiveregardlessofantifreezeconcentration.
Caterpillarorothermanufacturer'sproductscanbeusedasthe supplementalcoolantadditive.DonotmixCaterpillarSupplemental CoolantAdditive(Conditioner)liquidorelementswiththeother
commercialproductsavailable;selectacoolingsystemtreatmentand useitexclusively.
Excessiveconcentrationofsupplementalcoolantadditivecanform depositswhichmaycauseenginedamage,reducetheengine'sheat transfercharacteristicsandcouldalsoacceleratewaterpumpseal wear.
Usethe8T-5296TestKittocheckandmonitortheSCAconcentrationforantifreeze/watercoolant mixture.TheCaterpillar8T-5296TestKitchecksforconcentrationofnitratesinthecoolantsolution.
NOTE:Someothermanufacturers'supplementalcoolantadditive(SCA)arephosphatebasedandthe 8T-5296TestKitwillnotprovideaccurateresults.Caterpillarrecommendsthattheirtestkitbeused tocheckcoolantsolutionconcentration.
IfotherthanCaterpillarproductsareusedasthesupplementalcoolantadditive,followthe manufacturers'recommendationforcoolingsystemtreatmentandtestevaluation.Commercial supplementalcoolantadditiveproductsmustcontainsilicatesandaminimumof70gr/U.S.gallon (1200ppm)nitrites.
Caterpillarliquidsupplementalcoolantadditive(Conditioner)isavailablethroughyourCaterpillar dealerinquantitiesthatfollow.
Pre-charge
CaterpillarAntifreezeDOESNOTrequiresupplementalcoolantadditiveaddedatinitialfill,however additiveisrequiredonamaintenancebasis.Forsystemsequippedwithsupplementalcoolantadditive elements,thelastMAINTENANCEelementshouldnotbereplacedatFLUSH&FILLorOverhaul untilthenext250hourinterval.
Water-OnlyCoolant
AlthoughCaterpillarrecommendsaminimumconcentrationof30%antifreeze,acoolantmixtureof acceptablewaterandSupplementalCoolantAdditive(SCA)canbeusedinapplicationswhere conditionsdonotrequirefreezeprotection(orwhereantifreezeisnotavailable).
AcoolantmixtureofwaterandSCAwillcoolandprovidesomeprotectiontoenginecomponents, however,itwillnotprovidenormalengineservicelife.Antifreeze/watermixturesprovidebetter performancelifethanwater-onlycoolant.
IftheenginecoolingsystemisfilledwithwaterONLY,supplementalcoolantadditive(Conditioner) concentrationshouldbemaintainedat6to8percentmaximum.Donotexceed8%maximum concentration.Checkwithsupplementalcoolantadditivetestkit.
Maintenanceofthewater-onlycoolantisthesameasmaintenanceoftheantifreeze/watercoolant. The8T-5296TestKitcanbeusedtoevaluatetheSCAconcentrationofwater-onlycoolantwiththe followingmodificationstoStep3andStep5.
3Addtapwatertothevialuptothe20mlmark.STEP5-Withthedefinedprocedure,the6%to8% concentrationwillyielda20to27droprange.LessdropswillindicateunderconcentrationofSCA andmoredropswillindicateoverconcentration.Adjusttheconcentrationaccordinglytomaintainthe properconcentration.
NOTE:IftheSCAconcentrationisgreaterthanthemaximumof8%,drainsomeofthecoolantand refillwithacceptablewater,thenretesttheconcentrationlevel.
CoolingSystemCleaning
CleanthesystemaccordingtotheMaintenanceIntervalscheduleorsoonerifthecoolantis contaminated,iftheengineoverheatsoriffoamingisobservedintheradiator.Disregardforthe propermaintenanceofthecoolingsystemcancauseengineoverheatingproblemsthatcouldresultin severedamagetotheengineanditscomponents.Iftestingandpropermaintenanceofantifreeze and/orSCAconcentrationsarenotperformedasrecommendedintheMaintenanceIntervalschedule, thesystemdrainintervalmustbeshortened.
Coolantshouldbedrained,thesystemcleanedandnewcoolantaddedbythefuelconsumption interval,Every3000HoursorTwoYears,whichevercomesfirstfortheenginebeingmaintained.If notusingCaterpillarAntifreezeandsupplementalcoolantadditiveasrecommended,thedrainperiod mustbeshortenedtoEvery1500HoursorOneYear.
Whenyoudrain,clean,flushandreplacethecoolant,smallparticles,undesirablechemicals,scaleand otherdepositformationsareremoved.Thesedepositsreducethenecessaryheattransfer characteristicsofthecoolingsystemandaccelerateweartothewaterpumpseal.RefertotheCooling System(Clean/FlushCoolant)topicintheMaintenanceSectionofthismanual.
CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleandcorrosion. Itdissolvesmineralscale,corrosionproducts,lightoilcontaminationandsludge.Coolingsystem cleanersareavailablefromyourCaterpillardealerinthequantitieslisted.Followthelabeldirections forproperusage.
Product:VIBRATORYCOMPACTOR
Model:CS-323CVIBRATORYCOMPACTOR1EN
Configuration:CP-323CCS-323CVibratoryCompactor1EN00001-UP(MACHINE)POWEREDBY3054Engine
OperationandMaintenanceManual
MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001
Every10ServiceHoursorDaily
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.
Walk-AroundInspection
InspectMachine
1.Inspectandreplacelights,brokenbulbsandlenses.
2.Inspectandremoveanytrashbuild-upinandaroundtheengine.
3.Inspectandrepairanycoolingsystemorenginecomponentleaks.
4.Checkthefuelfiltersforwater.
5.Inspectstepsandhandholdsforconditionandcleanliness.Repairorcleanifnecessary.
6.Inspectthehydraulicsystemforleaks.Inspectthetank,hoses,tubes,plugs,jointsandfittings. Correctanyleaks.
7.Besurecoversandguardsarefirmlyinplace.Inspectfordamage.
8.Inspectoperator'scompartmentforcleanlinessandremovealltrash.
9.Inspectandrepairtheinstrumentpanelwhenbrokengaugesandlightsarefound.
10.Inspecthydraulicmotorsforleaks.
11.Inspecttherubberisolationblocks,betweenthevibratorydrumandthemachineframefor damage,crackingorsplitting.RefertotheServiceManualoryourCaterpillardealerforthecomplete isolationblockreplacementprocedure.
SeatBelt
InspectforWearorDamage
Alwayscheckconditionofseatbeltandmountinghardwarebeforeoperatingmachine.Replaceany damagedorwornparts.
Replacetheseatbeltafterthreeyearsofusage,regardlessofappearance.
Seatbeltandmountinghardwaremustbeinspectedforwearordamage.Replacethebeltormounting hardwareifwornordamaged.
EngineAirIntakeSystem
NOTICE
Neverservicetheaircleanerwiththeenginerunningsincethiswill allowdirttoentertheengine.
Aserviceindicatorismountedontheaircleanerorinaremotelocation.Acoloredpistonshowingin thewindowindicatestheneedforservicingtheaircleaner.Observetheaircleanerserviceindicator. Cleanorreplacetheaircleanerwhenthegreendiaphragmenterstheredzoneortheredpistonlocks inthevisibleposition.Iftheaircleanerindicatorshowsredatanytime,cleanthefilterelementor installanewaircleanerelement.
RemoveandInstallAirCleanerElements
1.Opentherightaccesscover.
2.Releasethecoverfastenersandremovetheendcoverontheaircleanerhousing.Removeand emptythedustcollectorcup.
3.Removetheaircleanercoverandelement,andcovertheairinlet.
4.Cleantheinsideoftheaircleanercoverandbodywithaclean,drycloth.Inspectsealsbetweenthe lowerbodyandthedustcollectorcup.Inspectsealsbetweenthelowerandupperbodiesandinstall newsealsifnecessary.
5.Inspectthereplacementelementfordamage,dirtordebris.Removethecoveringfromtheairinlet andinstalltheneworcleaned,undamagedelement.Installlowerbodytoupperbodyandtighten retainingclamp(s).
6.Installdustcupandtightenretainingclamp.Resettheserviceindicator.
HeavyDutyAirCleanersOnly
Servicetheaircleanerusingtheaircleanerindicatorasthebasisfordeterminingtheconditionofthe elements.
Iftheaircleanerelementbecomesplugged,butdoesnotsplit,engineperformancewilldeteriorate andoutputpowerwillbereduced.
Keepsparefilterelementsonhandforreplacement.
Fortheproceduretocleanorreplacetheoptionalheavydutyaircleanerelements,refertothetopic CleaningAirCleanerElements.
CleaningAirCleanerElements
NOTICE
Donotcleanthefilterelementsbybumpingortappingthem.Engine damagecouldresult.
Donotusefilterelementswithdamagedpleats,gasketsorseals.
NOTE:Mostaircleanerfilterelementscanbecleanedwithair,waterordetergent.Havespare elementsonhandtousewhilecleaningusedelements.
Filterelementscanbecleanedwithpressureair-205kPa(30psi)maximum,pressurewater-280 kPa(40psi)maximum,ordetergentwashing.
1.Directairorwateralongthepleatsinsideandoutsideoffilterelement.
Theelementcanbewashedinwarmwaterandnon-sudsinghouseholddetergent.Rinseinsideand outsidethepleatsandairdryfully.
2.Inspectthefilterelementsaftercleaning.Donotuseafilterelementwithdamagedpleats,gaskets orseals.
3.Wrapandstorethecleanfilterelementsinaclean,dryplace.
4.Resettheserviceindicator.
Formoreinformationonaircleanerelementcleaning,refertoyourCaterpillardealerorOEM manufacturer.
CheckPrecleaner
Checktheprecleanerforaccumulationofdirtanddebris.Removeanydirtanddebrisasneeded.
NOTE:Morefrequentcleaningwillberequiredindustyapplications.
Removethewingnutandtopcoveroftheprecleanerandcheckforanaccumulationofdirtand debris.Cleanifnecessary.
Aftercleaning,installthecoverandwingnut.
EngineCrankcase
NOTICE
MakesureyoureadandunderstandtheinformationintheLubricant Specificationssectionofthismanualbeforeyouproceedwith maintenanceofthecrankcaselubeoilsystem.
CheckOilLevel
1.Checktheoillevelwiththeenginestopped.DONOTchecktheoillevelwiththeenginerunning.
NOTE:RefertotheRefillCapacitieschartandLubricantSpecificationstoshowtheproperamount andqualityofoiltobeusedatoilchangetime,andtodeterminethecorrectlevelonthedipstickfor yourapplication.
2.MaintaintheoillevelbetweentheADD(MIN)andFULL(MAX)marksonthedipstick.Ensure thattheengineoillevelisnotabovetheFULL(MAX)markonthedipstick.
NOTE:OperatingyourenginewhentheoillevelisabovetheFULL(MAX)markcouldcauseyour crankshafttodipintotheoil.Ifthishappens,theairbubblescreatedfromthecrankshaftdippinginto theoilwillreducethelubricatingcharacteristicsofyouroilandcouldresultinthelossofpower.
IfthedipstickdoesnothaveaFULL(MAX)mark,refertocalibratingtheoillevelgaugeby consultingyourCaterpillardealerbeforeoperatingtheengine.
3.Removetheoilfillercapandaddoilifnecessary.Theminimumcapacity(ADDoilmark)is5.6 liter(5.9U.S.quart)forthe3054engine.SeeRefillCapacitiesandLubricantSpecificationsforthe sizeofyourenginecrankcaseandrecommendedoiltouse.
NOTE:RemotemountedorauxiliaryoilfilterswillrequiremoreoilthanwhattheRefillCapacities chartstates.Forallinformationpertainingtoauxiliaryoilfilters,refertotheOEMfilter manufacturer'sinstructions.
HydraulicOilSystem
CheckChargePressureIndicator
Verifythehydraulicchargepressure.WiththeenginewarmedupandrunningatHIGHIDLE, observechargepressureindicator(1).Ifchargepressureindicator(1)isonandthehornblows,check indicator(2)onthehydraulicfilter.Ifindicator(2)isintheredzone,replacethefilter.Referto HydraulicOilSystem,Every500ServiceHoursor6Months.
This is the sample of the manual Click on the download link for complete Manual