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Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

ThuAug2412:41:01UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

AccessDoorsandCovers

SMCS-7251;7263;7273-572;7273-573;7273 Illustration1g00886539

1.Usethehandleinordertounlatchthehoodfortheengine.Usethehandletoliftthehood.This willallowaccesstotheengineandmajorcomponents.

i01983720

Illustration2g01028024

Hoodsupportisinthelockposition.

2.Pullthehoodsupportdownwardinordertolockthehoodsupportintoposition.

Illustration3g01028025

Unlockthehoodsupport.

3.Pushthehoodsupportupwardinordertounlockthehoodsupport.

ThuAug2412:58:00UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

AxleOil(Rear)-Change

SMCS-3260-044;3278-044

Illustration1g00838884

Plug(4)islocatedinthecenterofthehousing.

1.Removedrainplug(1)anddrainplug(4.).

i02009589

Note:Draintheoilintoasuitablecontainer.Disposeoftheusedoilinanappropriatemanner.

2.Cleanthedrainplugs.Installthedrainplugs.

Illustration2g00839176

3.Removelevelplug(2).Removefillerplug(3).

4.Addtheproperoiltothegearreducer.Maintaintheoiltothebottomoftheholeforthelevel plug(2).

5.Cleantheplugs.Installtheplugs.

This is the sample of the manual Click on the download link for complete Manual

6.Removedifferentiallevel/fillplug(5).

7.Addtheproperoiltotheaxledifferential(5).Maintaintheleveloftheoiltothebottomofthe holeforthedifferentiallevel/fillplug.

RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"LubricantViscosities"sectionformoreinformation.

AllMachinesareEquippedWithAxleBrakes

Note:Thedrainplugisinadifferentlocationformachinesthatareequippedwiththeaxlebrakes. Thelevel/fillplugisinthesamelocationonallmachines.

ThuAug2413:00:35UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

AxleOilLevel(Rear)-Check

SMCS-3260-535-FLV;3278-535

1.Removelevelplug(1).Maintaintheoilleveltothebottomofthelevelplugopening.If necessary,addoil.

RefertotheOperationandMaintenanceManual,"LubricantViscosities".Refertothe OperationandMaintenanceManual,"Capacities(Refill)"sectionformoreinformation.

2.Cleanthelevelplug.Installtheplug.

i02013910

3.Removethedifferentiallevel/fillplug(2).Maintaintheoilleveltothebottomofthelevelplug opening.Ifnecessary,addoil.

4.Cleanthelevel/fillplug.Installtheplug.

ThuAug2413:00:50UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

AxleOilSample-Obtain

SMCS-3260-008;3278-008;7542

Thedrainplugsarelocatedonthebottomofthedifferentialandthegearreducerhousings.

RefertotheSpecialPublication,SEBU6250,"S·O·SOilAnalysis"andrefertotheOperationand MaintenanceManual,"S.O.SInformation"formoreinformation.

MachinesAreEquippedwithAxleBrakes

i02012323

Locationofdrainplug

ThuAug2413:01:11UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmislocatedattherearofthemachine. TurntheenginestartswitchtotheONpositioninordertoperformthetest.

MovethepropelcontrollevertotheREVERSEposition.

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntil thetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.

i02855591

Ifthebackupalarmdoesnotsound,makethenecessaryrepairsimmediately.Donotoperatea machinewithoutabackupalarm.

ThuAug2413:01:50UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

Battery-Clean/Check

SMCS-1401-070;1401-535;1402-070;1402-535

Illustration1g00887115

Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.

Tightenthebatteryretainersonbothofthebatteries.Tightentoatorqueof14N·m(10lbft).

Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmoreoften.

•Cleanthetopofthebatterieswithacleancloth.

•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.

•Checkthefollowingitems.

i02013919

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

i06543763

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

Personalinjurycanresultfrombatteryfumesorexplosion.

Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

1.TurnalloftheswitchestotheOFFposition.TurntheenginestartswitchkeytotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthenegativebatterycableatthebattery.

4.Disconnectthepositivebatterycableatthebattery.

5.Disconnectthebatterycablesatthebatterydisconnectswitch.Thebatterydisconnectswitchis connectedtothemachineframe.

6.Makenecessaryrepairsorreplacethebattery.

i04064489

7.Connectthebatterycableatthebatterydisconnectswitch.

8.Connectthepositivebatterycableofthebattery.

9.Connectthenegativebatterycableofthebattery.

10.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

ThuAug2413:02:58UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-433EVIBRATORYCOMPACTORBTY

Configuration:CS/CP-433EVibratoryCompactorBTY00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CP-433E,CS-423EandCS-433EVibratorySoilCompactors

MediaNumber-KEBU7531-08PublicationDate-01/02/2015DateUpdated-26/02/2015

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

Yourengineisequippedwithafandrivebeltandwithaccessorydrivebelts.Yourengineisalso equippedwithanalternatorbelt.Formaximumengineperformanceandmaximumutilizationofyour engine,inspectthebeltsforwearandforcracking.Checkthebelttension.Adjustthebelttensionin ordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife.Beltslippagewillalsocause poorperformanceofthealternatorandofanydrivenequipment.

Ifnewbeltsareinstalled,recheckthebeltadjustmentafter30minutesofoperation.Iftwobeltsor morearerequiredforanapplication,replacethebeltsinbeltsets.Ifonlyonebeltofamatchedsetis replaced,thenewbeltwillcarrymoreload.Thisisduetothefactthattheolderbeltsarestretched. Theadditionalloadonthenewbeltcouldcausethenewbelttobreak.

AlternatorBelt

1.Opentheenginecompartment.

2.Stoptheengineinordertoinspectthealternatorbelt.

3.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys.Correctly adjustedbeltswilldeflectbetween14mm(1/2inch)to20mm(3/4inch).

i01986744

(1)Alternatorbracketbolt

(2)Alternatormountingbolt

4.Inordertoadjustthealternatorbelt,loosenbracketbolt(2)andmountingbolt(1)onthe alternatorbracket.

5.Toachievethecorrectadjustment,movethealternatorinwardormovethealternatoroutward, asrequired.

6.Tightenmountingbolt(1)andbracketbolt(2).

AirConditionerBelt(IfEquipped)

1.Opentheenginecompartment.

2.Stoptheengineinordertoinspecttheairconditionerbelt.

3.Inspecttheconditionoftheairconditionerbeltandtheadjustmentoftheairconditionerbelt. Theairconditionerbeltshoulddeflectbetween14(1/2inch)to20(3/4)under110N(25lb)of force.

(3)Adjustingbolt

(4)Squarehole

(5)Compressorbracketmountingbolt

4.Slightlyloosencompressorbracketmountingbolt(5).

5.Slightlyloosenadjustingbolt(3).

6.Inserttheratchetinto13mm(1/2inch)squarehole(4)inordertomovethecompressoruntil thecorrectbelttensionisreached.

7.Tightenadjustingbolt(3).

8.Tightencompressorbracketmountingbolt(5).

9.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeatStep4toStep8.

10.Starttheengine.Ifpoorcoolingisstillexperienced,turnofftheairconditioner.Stopthe engine.NotifyyourCaterpillardealerforairconditionersystemservice.

This is the sample of the manual Click on the download link for complete Manual