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Cp-323C Caterpillar Vibratory Compactor Operation and Maintenance Manual

Page 1


Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

ProductIdentificationandSerialNumberLocations

TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.

Caterpillarproductssuchasengines,transmissions,andmajorattachments,etc.,notdesignedforan operatortorideareidentifiedbySerialNumbers.

Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration.

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

SpecificationsandModelViews

Vibratorydrum(1),hydraulictank(2)andfueltank(3).

Operator'scompartment(4),enginecompartment(5)andcentersteerpivotarea(6). Basicmachineshippingspecificationsarelistedbelow.

MonFeb1300:06:08UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual

CP-323C,CS-323CVIBRATORYCOMPACTOR

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

Foreword

LiteratureInformation

Theoperationandmaintenancemanualshouldbestoredintheoperator'scompartmentinthe literatureholderorseatbackliteraturestoragearea.

Theoperationandmaintenancemanualcontainssafety,operation,transportation,lubricationand maintenanceinformation.

Somephotographsorillustrationsintheoperationandmaintenancemanualshowdetailsor attachmentsthatcanbedifferentfromyourmachine.Guardsandcoversmighthavebeenremovedfor illustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedintheoperationandmaintenancemanual.Read,studyandkeepthe operationandmaintenancemanualwiththemachine.

Wheneveraquestionarisesregardingthemachine,ortheoperationandmaintenancemanual,please consultanyCaterpillardealerforthelatestavailableinformation.

Safety

TheSafetySectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

ReadandunderstandthebasicprecautionslistedintheSafetySectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

TheOperationSectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

TheMaintenanceSectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.ItemswithoutspecificintervalsarelistedunderWhenRequired topics.ItemsintheMaintenanceIntervalschartarereferencedtodetailedinstructionsthatfollow.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified intheMaintenanceIntervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500Service Hoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursorMonthlyand Every10ServiceHoursorDaily.

MachineDescription

ThismachineisequippedwithaCaterpillar3054dieselengine.

California

DieselengineexhaustandsomeofitsconstituentsareknowntothestateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Copyright1993-2023CaterpillarInc. AllRightsReserved.

MonFeb1300:05:03UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual

CP-323C,CS-323CVIBRATORYCOMPACTOR

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

ReferenceMaterials

CaterpillarReferenceMaterial

ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.

Oil

SEBD0640OilandYourEngine

SEBU5898ColdWeatherRecommendationsOperationandMaintenanceManual

SEBU6310EMAEngineOilDataBook

PEHP6001HowtoTakeaGoodOilSample

SEHS7392StorageofDieselEngines

PEHP7504CatEngineOilSpecSheets

PEHP7505CatDieselEngineOilSpecSheets

PEHP1020ProductDataSheetforCatDieselEngine(CF-4)(N.America&SelectedInt'l)

PEHP1026ProductDataSheetforCatDieselEngineOil(CF-4)(InternationalOnly)

PEHP1027ProductDataSheetforCatDieselEngineOil(CD)

PEHP0002ProductDataSheetforCatMolybdenumGrease(MPGM)

PEHP0003ProductDataSheetforCatLithiumGrease(MPGL)

PEHP0017ProductDataSheetforCatSpecialPurposeGrease(SPG)

PEWP9733CatFluidsSelector

Fuel

SEBD0717DieselFuelsandYourEngine

SEHS7067FuelsforCaterpillarDieselEngines

Coolant

SEBD0518KnowYourCoolingSystem

SEBD0970CoolantandYourEngine

Miscellaneous

SEBF8062GuidelineforReusablePartsCleaningandInspectionofAirFilters

SEHS9031StorageProcedureforCaterpillarProducts

SEBU5614SafetyManual

AlloftheabovepublicationsareavailablethroughyourCaterpillardealer.

AdditionalReferenceMaterial

ASTMD2896TBNMeasurements

ASTMD217-68WorkedPenetration

ASTMD2982B

ASTMD3828A

ASTMD445KinematicViscosityTesting

ASTMD893

ASTM4985-89GM-6038MSpecification

ASTMSpecscannormallybeobtainedfromyourlocaltechnologicalsociety,libraryorcollege.

SAEJ313DieselFuels

SAEJ754Nomenclature

SAEJ183Classification

SocietyofAutomotiveEngineers(SAE)SpecscanbefoundinyourSAEhandbookorcanbe obtainedfromyourlocallibrary,collegeortechnologicalsociety.

*SAEhandbookscanbeobtaineddirectlyfrom:

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

MonFeb1300:06:56UTC+05302023

This is the sample of the manual Click on the download link for complete Manual

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine OperationandMaintenanceManual

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

Troubleshooting

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

MonFeb1300:10:33UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine OperationandMaintenanceManual

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual CP-323C,CS-323CVIBRATORYCOMPACTOR

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

Every2000ServiceHoursor2Years

YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.

EngineValveLash

Check/Adjust

Besuretheenginecannotbestartedwhilethismaintenanceis beingperformed.Topreventpossibleinjury,donotusethe startingmotortoturntheflywheel.

Hotenginecomponentscancauseburns.Allowadditionaltime fortheenginetocoolbeforemeasuring/adjustingvalvelash.

OperationofCaterpillarengineswithimpropervalve adjustmentswillreduceengineefficiency.Thisreduced efficiencycouldresultinexcessivefuelusageand/orshortened enginecomponentlife.

NOTICE

Theproceduresforenginevalvelashshouldbeperformed accordingtotheinformationintheServiceManual.

Measurethevalvelashwiththeenginestopped.Toobtainan accuratemeasurement,allowatleast20minutesforthevalves tocooltoenginecylinderheadandblocktemperature.

NOTE:

NOTICE

Donotperformthismaintenanceuntilyoureadandunderstand thematerialintheSafetyandCoolingSystemSpecifications sectionsofthispublication.

Thisprocedureistobeusedfornormalmaintenanceofcooling systemsurfacestoreturnto"likenew"condition.Forheavy build-upofscaleanddeposits,asevereacid-typecommercial cleanerormechanicalcleaningwillberequired.

MonFeb1300:10:10UTC+05302023

Product:VIBRATORYCOMPACTOR

Model:CP-323CVIBRATORYCOMPACTOR6DM

Configuration:CP-323CCS-323CVibratoryCompactor6DM00001-UP(MACHINE)POWEREDBY3054Engine

MediaNumber-KEBU6878-00PublicationDate-20/02/1996DateUpdated-10/10/2001

Every1000ServiceHoursor1Year

YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.

HydraulicOilFilters

ChangeChargeFilter

NOTICE

Takeextremecaretoinsurethecleanlinessofhydraulicoil. Keephydraulicoilcleantoextendcomponentlifeandassure maximumperformance.

Hydraulictankispressurized.Removethefillcapslowlyto relievepressurebeforechangingthefilter.

Thehydraulicoiltankcontainsapproximately64liters(17U.S. gal)ofhydraulicoil.

This is the sample of the manual Click on the download link for complete Manual

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