Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
SpecificationsandModelViews
Engine(1),fueltank(2).
Operator'scompartment(3),hydraulictank(4),radiator(5),andbattery(6).
Startkeyswitch(7).
Basicmachineshippingspecificationsarelistedbelow.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:01:25UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
ProductIdentificationandSerialNumberLocation
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.
Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration photographs.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:01:47UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
TowingInformation
Personalinjuryordeathcouldresultwhentowingadisabledmachine incorrectly.
Blockthemachinetopreventmovementbeforereleasingthebrakes. Themachinecanrollfreeifitisnotblocked.
Followtherecommendationsbelow,toproperlyperformthetowing procedure.
Thesetowinginstructionsareformovingadisabledmachineashortdistance,onlyafewmeters(feet) atlowspeed,nofasterthan2km/h(1.2mph),toaconvenientlocationforrepair.Theseinstructions areforemergenciesonly.Alwayshaulthemachineiflongdistancemovingisrequired.
Shieldingmustbeprovidedonthetowingmachine,toprotecttheoperatorifthetowlineorbar shouldbreak.
Donotallowoperatoronthemachinebeingtowed,unlesstheoperatorcancontrolthesteeringand/or braking.
Beforetowing,makesurethetowlineorbarisingoodconditionandhasenoughstrengthforthe towingsituationinvolved.Useatowinglineorbarwithastrengthofatleast1.5timesthegross weightofthetowingmachine,foradisabledmachinestuckinmudorwhentowingonagrade.
Whentowing,attachthetowlineonlytothetoweyesontheframe,ifequipped.
Donotuseachainforpulling.Achainlinkcanbreakcausingpossiblepersonalinjury.Useawire ropecablewithlooporringends.Useanobserverinasafepositiontostopthepullingprocedureif thecablestartstobreakorunravel.Stoppullingwheneverthepullingmachinemoveswithoutmoving thetowedmachine.
Keepthetowlineangletoaminimum.Donotexceeda30°anglefromthestraightaheadposition.
Quickmachinemovementcouldoverloadthetowlineorbarandcauseittobreak.Gradualand smoothmachinemovementwillworkbetter.
Normally,thetowingmachineshouldbeaslargeasthedisabledmachine.Satisfyyourselfthatthe towingmachinehasenoughbrakecapacity,weightandpower,tocontrolbothmachinesforthegrade anddistanceinvolved.
Toprovidesufficientcontrolandbrakingwhenmovingadisabledmachinedownhill,alargertowing machineoradditionalmachinesconnectedtotherearcouldberequired.Thiswillpreventitfrom rollinguncontrolled.
Thedifferentsituationrequirementscannotbegiven,asminimaltowingmachinecapacityisrequired onsmoothlevelsurfacestomaximumoninclinesorpoorsurfaceconditions.
Anytowedmachine,whenloaded,mustbeequippedwithitsownbrakesystemoperablefromthe operator'scompartment.
ConsultyourCaterpillardealerfortowingadisabledmachine.
EngineRunning
Ifthepowertrainandthesteeringsystemareoperable,andtheengineisrunning,themachinecanbe towedaSHORTDISTANCE,pulledoutofmudortothesideoftheroad.
TheoperatoronthetowedmachineMUSTsteerinthedirectionofthetowline.
Makecertain,thatallinstructionsoutlinedinthistopic"TowingInformation"arecarefullyand exactlyfollowed.
EngineStopped
Performthefollowingstepsbeforetowingthemachinewiththeenginestopped.
1.Blockthedrumandreartiressecurelytopreventmachinemovement.
2.Releasetheparking/secondarybrake.
NOTICE
Releasetheparking/secondarybraketopreventexcessivewearand damagetotheparking/secondarybrakesystem,whentowingwithout brakeoilpressure.
Theprocedureformanualreleaseoftheparking/secondarybrakeis outlinedinthenexttopic,"ManualReleaseoftheparking/secondary Brake."
3.Attachthetowlinetothemachinetobetowed.
4.Removethedrumblocks.Towthemachineslowly.Donottowanyfasterthan2km/h(1.2mph).
Besureallnecessaryrepairsandadjustmentshavebeenmadebeforea machinethathasbeentowedtoaservicearea,isputbackinto operation.
ManualReleaseofParking/SecondaryBrake
1.Disconnectthehydraulichosesleadingtothedrumdrivemotoratthepropelpump.
2.Captheportsinthepropelpump.Connectthetwohosestogethertoformaclosedlooptothedrum drivemotor.BesurethepropelcontrolleverisintheSTOPposition.
3.Securethehosestothemainframe.
4.Repeatstepsonethroughthreefortheotherpropelmotor.
5.Disconnectthesteercylinderfromtheyokeandsecurethecylindertothemainframe.
NOTICE
Beforeoperatingthemachine,andaftertheparking/secondarybrake hasbeenserviced,dostepsonethroughsixinreverse.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:05:42UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
CS-323ANDCP-323VIBRATORYCOMPACTORS
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
TransportationInformation
MachineShipping
Investigatethetravelrouteforoverpassclearances.Makesuretherewillbeadequateclearanceifthe machinebeingtransportedisequippedwithaROPS,caborcanopy.
Topreventthemachinefromslippingwhileloading,orshiftingintransit,removeice,snoworother slipperymaterialfromtheloadingdockandthetruckbedbeforeloading.
NOTICE
Obeyallstateandlocallawsgoverningtheweight,widthandlengthof aload.
Observeallregulationsgoverningwideloads.
1.Blockthetrailerorrailcarwheelsbeforeloading(trailershown).
2.Inflatetiresasfollows:
This is the sample of the manual Click on the download link for complete Manual
*CP-323-207kPa(30psi)
*CS-323-138kPa(20psi).
3.Afterthemachineisinposition,connectthesteeringframelocklinktoholdthefrontandrear framesrigid.
4.Lowerthebladetothefloorofthetransportmachine.MovethepropellevertoSTOP.
5.Engagetheparking/secondarybrake.
6.Stoptheengine.
7.Removethekey.
8.Blockthedrumfrontandrear.
9.Supportdrumyokeoneachsidewith100x150x350mm(4x6x14in)woodblocks.
10.Securethemachinewithtie-downswhentransportingonarailcaroratractor-trailer.
MachineRoading
Beforeroadingamachine,consultyourtiredealerforrecommendedtirepressuresandspeed limitations.
"TONkm/h"(TONMPH)limitationsmustbeobserved.Consultyourtiredealerforthespeedlimitof thetiresinvolved.
Whentravelinglongdistances,stopevery40km(25miles)or1hourfor30minutestoallowthetires andcomponentstocool.
Inflatethetirestothecorrectpressure.
Useaself-attachinginflationchuckandstandbehindthetiretreadwhileinflatingthetire.See"Tire InflationInformation."
Performa"Walk-AroundInspection"andmeasurethefluidlevelsinthevariouscompartments.
Checkwiththeproperofficialstoobtaintherequiredpermits,etc.
Travelatamoderatespeed.Observeallspeedlimitationswhenroadingthemachine.
MachineTiedownInformation
NOTICE
Impropertiedownscanallowloadtoshiftandcauseinjuryordamage.
1.Blockthedrumfrontandrear.
2.Supportdrumyokeoneachsidewith100x150x350mm(4x6x14in)woodblocks.
3.Afterallblockingisinplace,chainmachinedown.
Checkstateandlocallawsgoverningweight,widthandlengthofload.
ContactyourCaterpillardealerforshippinginstructionsforyourmachine.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:05:20UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual CS-323ANDCP-323VIBRATORYCOMPACTORS
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
MachineParking
MachineStopping
NOTICE
Parkonalevelsurface.Ifitisnecessarytoparkonagrade,blockthe wheelssecurely.
Donotengagetheparking/secondarybrakewhilethemachineis movingunlessanemergencyexists.
1.Turnoffthevibratorysystembeforestoppingthemachine.
2.MovethepropellevertoSTOPtostopthemachine.
Ifcircumstancesrequireanunusuallyfaststoppingprocedure,movethepropellevertotheSTOP position.Pushdownontheparkingbrakeknobtoengagetheparkingbrake.
3.Engagetheparking/secondarybrake.Depressparking/secondaryknobtoengageparkingbrake.
1.Withthemachinestopped,runtheenginefortwominutesatlowidle.
2.TurnthekeyswitchtoOFF.Removethekey. LeavingtheMachine
1.Usethestepsandhandholds,usebothhandsandfacethemachine,whendismounting.
2.Inspecttheenginecompartmentfordebris.Cleanoutanydebrisandpapertoavoidafire.
3.Removeallflammabledebrisfromfrontbottomguardthroughtheaccessdoorstoreducefire hazard.
4.Installallvandalismprotectionlocksandcovers.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:04:59UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
OperatingTechniques
OperatingLimitations
Thismachinehasbeendesignedtobeasuperiorcompactiontoolforjobconditionsnormally encounteredinawidevarietyofconstructionsites.However,themachinehasoperatinglimitations whichmustberecognizedinordertoassureoperationwithinthecapacityofthesystemsprovided.
Braking
ThismachinehasbeendesignedandtestedtomeetSAEbrakingrecommendations.Thismachinewill stopatadistanceof1.75m(5.7ft)whenrunatatopspeedof8.6km/h(5.33mph)usingthepropel leverinstoppositionforbraking.
NOTICE
Thistestrequirementismetonhard,level,drysurfaces.Operationon otherconditionssuchasonaslopeorloosematerialshouldbetaken intoaccountbyreductionofspeed.
TheCP/CS-323hasbeendesignedwithanarrowtrackforgoodtrench accessibilityandcompactionintightquarters.Thisresultsinamachine withoperatinglimitswhichmustbeobservedtopreventunexpected accidentsoraccidentalinjury.Suggestedlimitsareshownbelow.
(1)1829mm(6ft)
(2)3658mm(12ft)
StraighttravelupordowngradewithNOturning=50%.
Guideforestimating50%=1829÷3658(6÷12)=.5=50%
(1)1829mm(6ft)
(2)4572mm(15ft)
StraighttravelonsideslopewithNOturning=40%.
Guideforestimating40%=1829÷4572(6÷15)=.4=40%.
(1)1829mm(6ft)
(2)7315mm(24ft)
Slowspeedtravel(1/4propellevertravel)onslopeandturning=25%.
Guideforestimating25%=1829÷7315(6÷24)=.25=25%.
(1)1829mm(6ft)
(2)12192mm(40ft)
Highspeedtravel(over1/2propellevertravel)onslopeandturning=15%
Guideforestimating15%=1829÷12192(6÷40)=.15=15%.
Roughterrainwithmachineturning-Donotexceedhumpsorpocketsof305mm(12in).Slopeat 1/4propelspeedmaximum.
OperatingTechniqueInformation
Operatetheengineatfullrpmformaximumsteeringandpropel controlresponse.Operationbelowfullthrottlewillslowturningrateor propelsystemresponse.Personalinjuryordeathcanresult.
Whenclimbingsteepgrades,thepropellevermustbemovedSLOWLY toavoidenginestallandpossiblelossofmachinecontrol.
NOTICE
Releasesecondary/parkingbrakebeforeoperatingmachine.Failureto releasebeforeoperatingwilldamagethesecondary/parkingbrake.
Ifthelightintheparking/secondarybrakeknobdoesnotgooffwhen theknobispulledout,thebrakemaynotbereleased.Movethe steeringwheelslightlytoactivatethebrakevalveandifthelight remainsondonotoperatethemachine.
Donotoperatevibratorysystematlessthan1100vpm.
Avoidusingthelevelingbladeasaplowordiggingdevice.Machine damagemayoccur.
Startthevibrationonlyafterthemachinebeginstomove.Stopthevibrationbeforethemachinestops. Donotoperatevibratorysystemwhenthemachineisstopped.
Usevibrationcarefullyifthemachineisclosetobuildings.Itispossiblethatperiodsofvibration,in someconditions,cancausedamagetobuildings.
Whenthebestpossiblecompactionofthefillmaterialisreached,donotmakefurtherpassesusing vibration.Thefillmaterialwillbeloosened.Useacoresampleorotherapprovedmethodtomeasure thecorrectcompactiondensity.
MovethevibratoryswitchtoONtoactivatethevibratorysystem.
MovethevibratoryswitchtoOFFtoturnthevibratorysystemoff.
Copyright1993-2023CaterpillarInc.
AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:04:39UTC+05302023
Product:VIBRATORYCOMPACTOR
Model:CP-323VIBRATORYCOMPACTOR6JD
Configuration:CP-323VIBRATORYCOMPACTOR6JD00001-00065(MACHINE)POWEREDBY4219DENGINE
OperationandMaintenanceManual
MediaNumber-KEBU4920-00PublicationDate-01/10/1992DateUpdated-10/10/2001
MachineOperation
Besurenooneisworkingonornearthemachinetopreventinjury.Keepthemachineundercontrol atalltimestopreventinjury.
Reduceenginespeedwhenmaneuveringintightquartersorwhenbreakingoverarise.
Donotallowtheenginetooverspeeddownhill.
1.Fastentheseatbelt.
2.Raisethelevelingbladeenoughtoclearanyobstructions.
3.MovethepropellevertoSTOPtokeepthemachinefrommoving.
4.Pulltheparkingbrakeknobuptoreleasetheparking/secondarybrake.
5.Pushthepropelleverforwardtotravelforward.Thefartherforwardthepropelleverismoved,the fasterthemachinewilltravel.
6.SlowlymovethepropellevertotheSTOPpositiontostopthemachine.
NOTICE
Toavoidpossiblemachinedamage,donotmovethepropelleverfrom onetraveldirectiontotheotherwithoutbringingthemachinetoa completestopfirst.
Shuttingofftheenginewillresultinlossofmachinesteering.Personal injuryordeathcanresult.
7.Drivethemachineforwardforbestvisibilityandcontrol.
NOTICE
Foroperatorcomfortandmaximumservicelifeofpowertrain components,decelerationand/orbrakingisrecommendedbeforeany directionalshiftsaremade.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2013:04:23UTC+05302023
This is the sample of the manual Click on the download link for complete Manual