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Cb-534D Caterpillar Vibratory Compactor Operation and Maintenance Manual

Page 1


Product:VIBRATORYCOMPACTOR

Model:CB-534DVIBRATORYCOMPACTORC8M

Configuration:CB534DCB534DXWVibratoryCompactorC8M00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CB-534DandCB-564DAsphaltCompactors

MediaNumber-KEBU7514-16PublicationDate-01/02/2015DateUpdated-31/05/2016

Foreword

SMCS-1000;7000

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe

regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1602:28:41UTC+05302022

i01798808

WedMar1602:27:23UTC+05302022

This is the sample of the manual Click on the download link for complete Manual

Product:VIBRATORYCOMPACTOR

Model:CB-534DVIBRATORYCOMPACTORC8M Configuration:CB534DCB534DXWVibratoryCompactorC8M00001-UP(MACHINE)POWEREDBY3054CEngine

WedMar1602:29:23UTC+05302022

Product:VIBRATORYCOMPACTOR

Model:CB-534DVIBRATORYCOMPACTORC8M

Configuration:CB534DCB534DXWVibratoryCompactorC8M00001-UP(MACHINE)POWEREDBY3054CEngine

WedMar1602:29:36UTC+05302022

Product:VIBRATORYCOMPACTOR

Model:CB-534DVIBRATORYCOMPACTORC8M

Configuration:CB534DCB534DXWVibratoryCompactorC8M00001-UP(MACHINE)POWEREDBY3054CEngine

WedMar1602:29:49UTC+05302022

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomove,placethethrottlecontrolinHIGH IDLE,releasetheparkingbrakeandusethepropelleverinorder tomovethemachinetoalevelsurface.

NOTICE

Ifthemachinemovedduringthebraketest,consultyour Caterpillardealer.

Thedealermustinspectthebrakesystemandmakeany necessaryrepairsbeforethemachineisreturnedtooperation.

Copyright1993-2022CaterpillarInc.

WedMar1602:30:03UTC+05302022

Note:

WedMar1602:30:18UTC+05302022

Lights(1)

Lights(2)

MainBreaker(3)

Alternator(4)

GlowPlugs(5)

High/LowThrottle(6)

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1602:30:33UTC+05302022

Product:VIBRATORYCOMPACTOR

Model:CB-534DVIBRATORYCOMPACTORC8M

Configuration:CB534DCB534DXWVibratoryCompactorC8M00001-UP(MACHINE)POWEREDBY3054CEngine

OperationandMaintenanceManual

CB-534DandCB-564DAsphaltCompactors

MediaNumber-KEBU7514-16PublicationDate-01/02/2015DateUpdated-31/05/2016

Personalinjurycanresultfromhotcoolant,steamandalkali.

Atoperatingtemperature,enginecoolantishotandunder pressure.Theradiatorandalllinestoheatersortheengine containhotcoolantorsteam.Anycontactcancausesevere burns.

Removecoolingsystempressurecapslowlytorelievepressure onlywhenengineisstoppedandcoolingsystempressurecapis coolenoughtotouchwithyourbarehand.

Donotattempttotightenhoseconnectionswhenthecoolantis hot,thehosecancomeoffcausingburns.

CoolingSystemCoolantAdditivecontainsalkali.Avoidcontact withskinandeyes.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingand repairofthemachine.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"CaterpillarToolsand ShopProductsGuide",fortoolsandsuppliessuitabletocollect andcontainfluidsinCaterpillarmachines.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

NOTICE

Donotchangethecoolantuntilyoureadandunderstandthe materialintheCoolingSystemSpecificationssection.

NOTICE

MixingExtendedLifeCoolant(ELC)withotherproducts reducestheeffectivenessofthecoolantandshortenscoolant life.UseonlyCaterpillarproductsorcommercialproductsthat havepassedtheCaterpillarEC-1specificationsforpremixedor concentratecoolants.UseonlyCaterpillarExtenderwith CaterpillarELC.Failuretofollowtheserecommendationscould resultinthedamagetocoolingsystemscomponents.

IfELCcoolingsystemcontaminationoccurs,refertoOperation andMaintenance,"ExtendedLifeCoolant(ELC)"underthe topicELCCoolingSystemContamination.

This is the sample of the manual Click on the download link for complete Manual

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