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950m Z Caterpillar Wheel Loader Operation and Maintenance Manual

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Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

Foreword

SMCS-1439

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe

regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunNov1203:42:42UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

ArticulationBearings-Lubricate

SMCS-

CrushingHazard.Connectthesteeringframelockbetweenfrontand rearframesbeforeservicingthemachineinthearticulationarea. Disconnectthesteeringframelockandsecureitinthestoredposition beforeresumingoperation.Failuretodosocouldresultinserious injuryordeath. EnsurethatthemachineignitionswitchisintheOFFpositionandthattheparkingbrakeis engagedbeforeenteringthearticulationarea.

RefertoOperationandMaintenanceManual,"SteeringFrameLock" beforeenteringthearticulationjoint.Thehitchgreasefittingsareontherightsideofthemachine inthearticulationhitcharea.

i05423583

Illustration1g03565858

Wipeallfittingsbeforeapplyinggrease.

Applygreasetoonefittingontheupperpivotbearing(1)andonefittingonthelowerpivot bearing(2).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunNov1204:06:32UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

SMCS-7540-070-HR

Note:ThisprocedureisonlyrequiredontheAutomaticTWINGreasingSystem.Thisprocedure isnotrequiredontheCatAutolube.

i06759128

Illustration1g02494037

(1)Reservoir (2)DustCap (3)FillerTubeAssembly

1.Removedustcap(2)fromreservoir(1).

2.Cleanfillertubeassembly(3)andthecouplingonthefillertubeassembly.

3.Removefillertubeassembly(3)andthecoupling.

4.Removethegreasefittingfromthefilterandcleanthefilter.

5.Cleanthefilterwithsolventandcompressedair.Checkthefilterforcracks.Ifanycracks exist,replacethefilter.

6.Replacethegreasefittinginthefilter.

7.Fillthefilterwithgrease.

This is the sample of the manual Click on the download link for complete Manual

8.Installthefilter.

9.Installthefilterassemblyontofillertubeassembly(3).

10.Installfillertubeassembly(3)anddustcap(2).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunNov1204:07:04UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

i06759737 AutomaticLubricationGreaseTank-Fill-Autolube-If Equipped

SMCS-7540-544-TNK

TheAutomaticTWINGreasingSystem

Reference:RefertoSystemOperation,RENR6331formoreinformationontheAutomatic TWINGreasingSystem.

Apressurehazardispresent.Severepersonalinjuryordeathcanresult fromremovinghosesorfittingsthatareunderpressure.Relievethe pressureinthesystembeforeyouremovehosesorfittings.

Illustration1g02494037

(1)Reservoir

(2)DustCap

(3)FillerTubeAssembly

Greasereservoir(1)islocatedneartherearfenderontherightsideofthemachine.

FillingtheReservoir

1.Removedustcap(2)fromgreasereservoir(1).

2.Cleanthefittingbeforefilling.

3.Fillgreasereservoir(1)withgreasetothemaximumlevelwhichisindicatedonthegrease reservoir(1).

Note:Avoidfullyemptyingthereservoircausingairtoenterthesystem.Airmaybe pumpedintothereservoir.Thisaircanaccumulateunderthepiston.Theaircanberemoved

ifthereservoirisrefilledtoalevelslightlyabovethemaximumlevelmark.Excessairand excessgreasewillbereleasedfromthepumpattheoverflowpassage.

Reference:Forthecorrecttypeofgrease,refertoOperationandMaintenanceManual, "LubricantViscosities".

Note:Ifadifferentbrandofgreaseisused,checkforcompatibility.Ifthenewgreaseisnot compatiblewiththegreaseinthereservoir,thesystemmustbepurged.RefertoSystem Operation,RENR6331formoreinformationaboutpurgingthesystem.

4.Installdustcap(2).

TheCatAutolubeSystem

Reference:RefertoSystemOperation,M0073678formoreinformationontheCatAutolube System.

Apressurehazardispresent.Severepersonalinjuryordeathcanresult fromremovinghosesorfittingsthatareunderpressure.Relievethe pressureinthesystembeforeyouremovehosesorfittings.

Illustration2g06110102

Greasereservoir(1)islocatedneartherearfenderontheleftsideofthemachine.Remotefill(2)islocatedto theleftoftheladderontheleftsideofthemachine.Thereisalsofilllocation(3)ontheautolubereservoir.

1.Cleanthefittingbeforefilling.

2.Fillgreasereservoir(1)withgreasetothemaximumlevelwhichisindicatedonthegrease reservoir(1).

Reference:Forthecorrecttypeofgrease,refertoOperationandMaintenanceManual,Lubricant Viscosities.

Note:IfadifferentBrandofgreaseisused,checkforcompatibility.Ifthenewgreaseisnot compatiblewiththegreaseinthereservoir,thesystemmustbepurged.RefertoSystem Operation,M0073678formoreinformationaboutpurgingthesystem.

Copyright1993-2023CaterpillarInc.

AllRightsReserved.

PrivateNetworkForSISLicensees.

SunNov1204:07:20UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

AxleOscillationBearings-Lubricate

SMCS-3268-086-BD;3278-086-BD

CrushingHazard.Connectthesteeringframelockbetweenfrontand rearframesbeforeservicingthemachineinthearticulationarea. Disconnectthesteeringframelockandsecureitinthestoredposition beforeresumingoperation.Failuretodosocouldresultinserious injuryordeath.

i05904975

EnsurethatthemachineignitionswitchisintheOFFpositionandthattheparkingbrakeis engagedbeforeenteringthearticulationarea.

RefertoOperationandMaintenanceManual,"SteeringFrameLock" beforeenteringthearticulationjoint.

Illustration1g02109740 Theremotegreasefittingsareontherightsideofthemachineinthearticulationjoint.

Illustration2g03718285 Wipeallfittingsbeforelubricating.

Greasefitting(1)willlubricatetheaxletrunnionthatisontherearoftherearaxle.Greasefitting (2)willlubricatetheaxletrunnionthatisonthefrontoftherearaxle.

Note:RefertoOperationandMaintenanceManual,"LubricantViscosities"forthepropergrease.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunNov1204:07:44UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

BackupAlarm-Test-IfEquipped

SMCS-7406-081

Thebackupalarmisontherearofthemachine.

Illustration1g03335364

TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheservicebrake.PlacethetransmissionintoREVERSE.

Thebackupalarmshouldsoundimmediately.Thebackupalarmwillcontinuetosounduntilthe transmissionisplacedintoNEUTRALorintoFORWARD.

Copyright1993-2023CaterpillarInc. AllRightsReserved. SunNov1204:08:13UTC+05302023

i05210849

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

BatteryorBatteryCable-Clean/Inspect/Replace

SMCS-1401-040;1401-070;1401-510;1402-040;1402-070;1402-510

Personalinjurymayoccurfromfailuretoproperlyservicethebatteries.

Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

i05857757

Illustration1g02494486

1.TurntheenginestartswitchkeyOFF.TurnalloftheswitchesOFF.

2.TurnthebatterydisconnectswitchOFF.Removethekey.

3.Removetheaccesscoversfromthebatterycompartments.

Note:Themachinemaycontainmorethanonesetofbatteries.

Illustration2g02161433

4.Removethebatteryhold-down.

5.Disconnectthenegativebatterycablefromthedisconnectswitch.

Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.

6.Disconnectthenegativebatterycableatthebattery.

7.Disconnectthepositivebatterycableatthebattery.

8.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.

9.Makeanynecessaryrepairs.Ifnecessary,replacethebatterycablesorthebattery.

10.Cleanthebatteryterminalsandthesurfacesofthebatterieswithacleancloth.

11.Connectthepositivebatterycableatthebattery.

12.Connectthenegativebatterycableatthebattery.

13.Coatthebatteryterminalswithpetroleumjellytopreventcorrosion.

14.Reinstallthebatteryhold-down

15.Torquethelocknutsinthecenterofthehold-downto14±1N·m(10±2lbft)

16.Connectthebatterycableatthebatterydisconnectswitch.

17.InstallthekeyandturnthebatterydisconnectswitchON.

18.Reinstallbatterycompartmentcoverplates. RecycletheBattery

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations: •Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunNov1204:08:28UTC+05302023

Product:WHEELLOADER

Model:950MZWHEELLOADERHE8

Configuration:950MZWheelLoaderHE800001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 950MZand962MZWheelLoaders

MediaNumber-M0069086-03PublicationDate-01/02/2017DateUpdated-28/02/2017

Belt-Inspect/Adjust/Replace

SMCS-1397-025;1397-040;1397-510

i06949671

Yourmachineisequippedwithasingleserpentinebelt.Stoptheengine.Opentherearhood.The beltislocatedonthefrontoftheengine.

Illustration1g06114636 (A)Newbelt (B)Wornbelt

1.Inspecttheconditionoftheserpentinebelt.Overtimethebeltribswilllosematerial(C). Thespacebetweentheribswillincrease(D).Thelossofmaterialwillcausethepulley sheavetocontactthebeltvalley.Thiswillleadtobeltslippageandacceleratedwear(E). Replacethebeltifthebeltiswornorfrayed.

This is the sample of the manual Click on the download link for complete Manual

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