LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMay1702:12:25UTC+05302023
Product:WHEELLOADER
Model:986KWHEELLOADERSWH
Configuration:986KWheelLoaderSWH00001-UP(MACHINE)POWEREDBYC15Engine
HYDOAdvanced10
increaseinthestandardoildraininterval
Note:
OtherReferences
Reference:
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Reference:
MonitoringtheConditionoftheOil
MeasuredData
ProcedureforChangingtheHydraulicOil
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCat®products.
Disposeofallfluidsaccordingtolocalregulationsand mandates.
This is the sample of the manual Click on the download link for complete Manual
6B-3156
NOTICE
Neverstarttheenginewhilethehydraulicoiltankisbeing drainedorwhilethehydraulicoiltankisempty.Excessivewear anddamagetothehydrauliccomponentscanoccur.
Reference:
Reference:
Note: Note: 5P-3415 5P-2413
Note:
WedMay1702:37:55UTC+05302023
Product:WHEELLOADER
Model:986KWHEELLOADERSWH
Configuration:986KWheelLoaderSWH00001-UP(MACHINE)POWEREDBYC15Engine OperationandMaintenanceManual
Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontacttheskin.
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCat®products.
Disposeofallfluidsaccordingtolocalregulationsand mandates.
Note:Thepressuremustberemovedfromthesystembeforeservicecanbeperformed.Refer tothisOperationandMaintenanceManual,"SystemPressureRelease".
Note:
Note:
Note:
Reference:
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMay1702:37:35UTC+05302023
Product:WHEELLOADER
Model:986KWHEELLOADERSWH
Configuration:986KWheelLoaderSWH00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
986KWheelLoader
MediaNumber-M0069636-06PublicationDate-01/08/2019DateUpdated-30/08/2019
HighIntensityDischargeLamp(HID)-Replace-If Equipped
SMCS-1434-510
HIDlampsoperateatveryhighvoltages.Toavoidelectricalshockand personalinjury,disconnectpowerbeforeservicingHIDlamps.
HIDbulbsbecomeveryhotduringoperation.Beforeservicing,remove powerfromlampforatleastfiveminutestoensurelampiscool.
NOTICE
AlthoughHIDbulbmaterialsmaychangeovertime,HIDbulbs producedatthetimeoftheprintingofthismanualcontainmercury. Whendisposingofthiscomponent,oranywastethatcontains mercury,pleaseusecautionandcomplywithanyapplicablelaws.
1.Preparethemachineformaintenance.RefertoOperationandMaintenanceManual, "PreparetheMachineforMaintenance".
i08067436
2.Removetheelectricalpowerfromthehighintensitydischargelamp(HID).Theelectrical powermustberemovedfromtheHIDlampforatleast5minutes,toensurethatthebulbis cool.
3.DisassemblethehousingfortheHIDlamptohaveaccesstothebulb.
Note:OnsomeHIDlamps,thebulbisapartofthelensassembly.Thebulbisnotremoved separatelyfromthelensassembly.ReplacetheentirelensassemblyontheseHIDlamps.
4.RemovethebulbfromtheHIDlamp.
5.InstallthereplacementbulbintheHIDlamp.
Ifthebulbisapartofthelensassembly,installthereplacementlensassemblyintheHID lamp.
Note:Toavoidfailuretothebulbthatispremature,avoidtouchingthebulb'ssurfacewith yourbarehands.Cleananyfingerprintsfromthebulbwithalcoholpriortooperation.
6.ReassemblethehousingfortheHIDlamp.Ensurethatanyprintingonthelensisoriented correctlyfortheHIDlamp'smountingpositiononthemachine.
7.ReattachtheelectricalpowertotheHIDlamp.
8.ChecktheHIDlampforproperoperation.
Note:ConsultyourCatdealerforadditionalinformationonHIDlamps. Copyright1993-2023CaterpillarInc. AllRightsReserved.
WedMay1702:37:24UTC+05302023
Product:WHEELLOADER
Model:986KWHEELLOADERSWH
Configuration:986KWheelLoaderSWH00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 986KWheelLoader
MediaNumber-M0069636-02PublicationDate-01/01/2018DateUpdated-10/01/2018
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCat®products.
Disposeofallfluidsaccordingtolocalregulationsand mandates.
Reference:
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMay1702:37:26UTC+05302023
WedMay1702:37:15UTC+05302023
Product:WHEELLOADER
Model:986KWHEELLOADERSWH
Configuration:986KWheelLoaderSWH00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
986KWheelLoader
MediaNumber-M0069636-06PublicationDate-01/08/2019DateUpdated-30/08/2019 i06753961
Fuses-Replace
SMCS-1417-510
Fuses-Replace
Fuses-Fusesprotecttheelectrical systemfromdamagethatiscausedby overloadedelectricalcircuits.Replace afuseiftheelementseparates.Ifthe fuseofaparticularelectricalsystem requiresfrequentreplacement,check theelectricalcircuit.Repairthe electricalcircuit,ifnecessary.
NOTICE
Replacefuseswiththesametypeandsizeonly.Otherwise,electrical damagecanresult. Ifitisnecessarytoreplacefusesfrequently,anelectricalproblemmay exist.ContactyourCaterpillardealer.
Illustration1g06107092 Thefusepanelsarelocatedintherightrearcornerofthecab.
Illustration2g06107096
Illustration3g06106803
(1)TPMSystem-10Amps
(2)InformationDisplay-10Amps
This is the sample of the manual Click on the download link for complete Manual
