Product:WHEELLOADER
Model:980MWHEELLOADERKRS
Configuration:980MWheelLoaderKRS00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual 980Mand982MWheelLoaders
MediaNumber-SEBU9054-10PublicationDate-01/01/2018DateUpdated-19/01/2018
Foreword
SMCS-4490;7000;7008;7490;7602;7606;7620;7631
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2522:31:11UTC+05302024
Product:WHEELLOADER
Model:980MWHEELLOADERKRS
Configuration:980MWheelLoaderKRS00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual 980Mand982MWheelLoaders
MediaNumber-SEBU9054-13PublicationDate-01/02/2019DateUpdated-28/02/2019
ARDSparkPlug-Clean
SMCS-1555-070
Illustration1g03664768 (1)Hoodassembly(open)
AccesstotheARDsparkplugismadefrombehindtheenginecompartmentontheleft-handside ofthemachine.
NOTICE
IftheengineisrunningorthekeyisintheONposition,theARDplug willcontinuetofire.TurnthekeytotheOFFpositionbeforeservicing theARDplug.
1.Openhoodassembly(1)thatislocatedbehindtheenginecompartment.
Illustration2g03664833 LocationofARDsparkplug. (2)ARDsparkplugwireassembly
2.DisconnectARDsparkplugwireassembly(3)fromtheARDsparkplug.
3.Useadeepwellsocketandabreakerbartoloosenthesparkplug.Ifnecessary,consultyour Catdealerforthepartnumberofthesocket.Afterthesparkplughasbeenloosened,usethe sockettoremovethesparkplugbyhandinordertodetectproblemswiththethreads.
4.Afterremovingsparkplug,cleanthegroundprobeinsidetheARDcombustionheadby runninga305-2389PlugBoreBrushthroughtheholeintheARDcombustionhead.Run thebrushthroughtheholeseveraltimes.
5.Carefullycleanthesparkplugusinganonmetalliccleaningpad.Iftheprobeappearstobe bent,replacethesparkplug.Otherwise,installtheoriginalsparkplug.
Note:Thesparkplugmaybedamagedifthesparkplugisdropped.Donotinstallaspark plugthathasbeendropped.
NOTICE
Donotovertightenthesparkplug.Theshellcanbecrackedandthe gasketcanbedeformed.Themetalcandeformandthegasketcanbe damaged.Theshellcanbestretched.Thiswillloosenthesealthatis betweentheshellandtheinsulator,allowingcombustionpressureto blowpasttheseal.Seriousdamagetotheenginecanoccur.
Usethepropertorque.
6.InstallthesparkplugbyhanduntilthesparkplugcontactstheARD.Tightenthesparkplug toatorqueof43.4N·m(32lbft)to51.5N·m(38lbft).
7.ConnecttheARDsparkplugwireassembly.
8.Closethehoodassemblythatwasopenedinstep1.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2522:21:24UTC+05302024
Product:WHEELLOADER
Model:980MWHEELLOADERKRS
Configuration:980MWheelLoaderKRS00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
980Mand982MWheelLoaders
MediaNumber-SEBU9054-13PublicationDate-01/02/2019DateUpdated-28/02/2019
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD
CrushingHazard.Connectthesteeringframelockbetweenfrontand rearframesbeforeservicingthemachineinthearticulationarea. Disconnectthesteeringframelockandsecureitinthestoredposition beforeresumingoperation.Failuretodosocouldresultinserious injuryordeath.
EnsurethatthemachineignitionswitchisintheOFFpositionandthattheparkingbrakeis engagedbeforeenteringthearticulationarea.
RefertoOperationandMaintenanceManual,"SteeringFrameLock"beforeenteringthe articulationjoint.
Wipeallfittingsbeforeapplyinggrease.
This is the sample of the manual Click on the download link for complete Manual
Illustration1g03661141
Applygreasetoonefittingontheupperpivotbearing(1)andonefittingonthelowerpivot bearing(2).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2522:21:39UTC+05302024
Product:WHEELLOADER
Model:980MWHEELLOADERKRS
Configuration:980MWheelLoaderKRS00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual 980Mand982MWheelLoaders
MediaNumber-SEBU9054-13PublicationDate-01/02/2019DateUpdated-28/02/2019
AutomaticLubricationFillerFilter-Clean-Automatic TWINGreasingSystem-IfEquipped
SMCS-7540-070-HR
Note:ThisprocedureisonlyrequiredontheAutomaticTWINGreasingSystem.Thisprocedure isnotrequiredontheCatAutolube.
Illustration1g02494037 (1)Reservoir (2)DustCap (3)FillerTubeAssembly
Note:Donotremovecovertofill.
1.Removedustcap(2)fromreservoir(1).
2.Cleanfillertubeassembly(3)andthecouplingonthefillertubeassembly.
3.Removefillertubeassembly(3)andthecoupling.
4.Removethegreasefittingfromthefilterandcleanthefilter.
5.Cleanthefilterwithsolventandcompressedair.Checkthefilterforcracks.Ifanycracks exist,replacethefilter.
6.Replacethegreasefittinginthefilter.
7.Fillthefilterwithgrease.
8.Installthefilter.
9.Installthefilterassemblyontofillertubeassembly(3).
10.Installfillertubeassembly(3)anddustcap(2).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJun2522:21:52UTC+05302024
Product:WHEELLOADER
Model:980MWHEELLOADERKRS
Configuration:980MWheelLoaderKRS00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual 980Mand982MWheelLoaders
MediaNumber-SEBU9054-13PublicationDate-01/02/2019DateUpdated-28/02/2019
AutomaticLubricationGreaseTank-Fill-Autolube-If Equipped
SMCS-7540-544-TNK
TheAutomaticTWINGreasingSystem
Reference:RefertoSystemOperation,RENR6331formoreinformationontheAutomatic TWINGreasingSystem.
Apressurehazardispresent.Severepersonalinjuryordeathcanresult fromremovinghosesorfittingsthatareunderpressure.Relievethe pressureinthesystembeforeyouremovehosesorfittings.
Illustration1g02494037
(1)Reservoir (2)DustCap (3)FillerTubeAssembly
Greasereservoir(1)islocatedneartherearfenderontherightsideofthemachine.
FillingtheReservoir
Note:Donotremovecovertofill.
1.Removedustcap(2)fromgreasereservoir(1).
2.Cleanthefittingbeforefilling.
3.Fillgreasereservoir(1)withgreasetothemaximumlevelwhichisindicatedonthegrease reservoir(1).
Note:Avoidfullyemptyingthereservoircausingairtoenterthesystem.Airmaybe pumpedintothereservoir.Thisaircanaccumulateunderthepiston.Theaircanberemoved ifthereservoirisrefilledtoalevelslightlyabovethemaximumlevelmark.Excessairand excessgreasewillbereleasedfromthepumpattheoverflowpassage.
Reference:Forthecorrecttypeofgrease,refertoOperationandMaintenanceManual, "LubricantViscosities".
Note:Ifadifferentbrandofgreaseisused,checkforcompatibility.Ifthenewgreaseisnot compatiblewiththegreaseinthereservoir,thesystemmustbepurged.RefertoSystem Operation,RENR6331formoreinformationaboutpurgingthesystem.
4.Installdustcap(2).
