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972M Caterpillar Wheel Loader Operation and Maintenance Manual

Page 1


Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017

Foreword

LiteratureInformation

Thismanualshouldbestoredintheliteratureholder.

Thismanualcontainssafetyinformation,operationinstructions,andmaintenance recommendations.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourproduct.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour productwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe product.

Wheneveraquestionarisesregardingyourproduct,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedontheproduct.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,productcontrols,attachment controls,andprogramminginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheproduct.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheproductanditscapabilities.

s00514343

Themaintenancesectionisaguidetoequipmentcare.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:15:44UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017

GeneralInformation

SMCS-4490;7000;7008;7490;7602;7606;7620;7631

i07231523

ThisRegulatoryInformationSupplementcontainsadditionalregulatoryinformationforcertain markets,and/orspecificcomponents,thatshouldbeusedinconjunctionwiththeproductspecific OperationandMaintenanceManualthatwassuppliedwiththeproduct.

ThisRegulatoryInformationSupplementisapplicabletothefamilyofproductslistedonthe cover.

Yourspecificproductmaynotbeequippedwithallofthecomponentsthataredescribedinthis RegulatoryInformationSupplement.

Forquestionsregardingyourspecificproduct,orthispublication,pleaseconsultyourCatdealer forthelatestavailableinformation.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:16:09UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017 i07107683

EntertainmentRadio-DEA500-IfEquipped

SMCS-7338

Table1

ModelCatPartNumber

DEA500462-9618

DEA500462-9619

DEA500462-9620

DEA500462-9621

DEA500439-1562

DEA500439-1563

DEA500439-1564

FCCNoticetoUsers

ThisdevicecomplieswithPart15oftheFCCRules.Operationissubjecttothefollowingtwo conditions:

•Thisdevicemaynotcauseharmfulinterference.

•Thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycause undesiredoperation.

•Changesormodificationsnotexpresslyapprovedbythepartyresponsibleforcompliance couldvoidtheusersauthoritytooperatetheequipment.

Note:ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassBdigital device,pursuanttoPart15oftheFCCRules.Theselimitsaredesignedtoprovidereasonable protectionagainstharmfulinterferenceinaresidentialinstallation.

Thisequipmentreceivesradiofrequenciesandcanradiateradiofrequencyenergy.Improper installationoftheradioandimproperuseinaccordancewiththeinstructionstheradiomaycause harmfulinterferencetoradiocommunications.However,thereisnoguaranteethatinterferencewill notoccurinaparticularinstallation.Ifthisequipmentcausesharmfulinterferencetoradioor televisionreception,interferencecanbedeterminedbyturningtheequipmentoffandon.Theuseris encouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

•Reorientorrelocatethereceivingantenna.

•Increasetheseparationbetweentheequipmentandreceiver.

•Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiveris connected.

•Consultthedealeroranexperiencedradio/TVtechnicianforhelp. Thefollowingnoticesareprovided.

ModificationStatement

Caterpillarhasnotapprovedanychangesormodificationstothisdevicebytheuser.Anychangesor modificationscouldvoidtheusersauthoritytooperatetheequipment.

RadiationExposure

ThisdevicecomplieswithFCCradiationexposurelimitssetforthforanuncontrolledenvironment andmeetstheFCCradiofrequency(RF)ExposureGuidelines.Thisequipmentshouldbeinstalled andoperatedwithminimumdistance20cmbetweentheradiator&yourbody.

RadioFrequencyRange

Thefollowingcommunicationdevicespecificationsareprovidedtoaidinconductinganyrelated hazardassessmentandtoensurecompliancewithalllocalregulations:

Table2

RadioTransmitterSpecifications

RadioModelTransmitterFrequencyRangeMaximumPowerOutput DEA500Bluetooth2402MHz-2480MHz +4dBm DeclarationofConformity-EuropeanUnion

Table3 CATERPILLAR® EUDeclarationofConformity

ThisDeclarationofConformityisissuedunderthesoleresponsibilityofthemanufacturer. Theundersigned,representingthe manufacturer:

100N.E.AdamsStreet

Peoria,IL61629

USA herebydeclaresthattheproduct,theobjectof thisdescription:

CaterpillarDEA500modelentertainmentradios

Brand:CaterpillarModel:DEA500

PartNumber:462-9618,462-9619,462-9620,462-9621,439-1562,439-1563,439-1564

IsinconformitywiththerelevantUnionharmonizationlegislation: Directive2014/53/EU

Conformityisshownbycompliancewithapplicablerequirementofthefollowingdocuments:

AssessmentProcedure:______AnnexII,___X____AnnexIII,_______AnnexIV

2014/53/EU: LVD(Sec3.1a):EN60950-1:2006+A11:2009+A12:2011+ AC:2011+A2:2013

EN62479:2010

EMC(Sec3.1b):EN301489-1V2.2.0

EN301489-17V3.2.0

EN55020:2007+A11:2011

EN55032:2015

EN61000-3-2:2006+A1:2009+A2:2009

EN6100-3-3:2008

RF(Sec3.2)EN300328V2.1.1

FinalDraftEN303345V1.1.7

NotifiedBodyName:DEKRATestingandCertification,S.A.U.

NotifiedBodyNumber: 1909

ExaminationCertificateNumber:53627RNB.001

Copyright1993-2025CaterpillarInc.

AllRightsReserved.

PrivateNetworkForSISLicensees.

WedJul3009:17:19UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017 i07103305

ProductLink-PL631-IfEquipped

SMCS-7490;7606

NOTICE

ThetransmissionofinformationusingaCatProductLink communicationdeviceissubjecttolegalrequirements.Thelegal requirementsmayvaryfromlocationtolocation,including,butnot limitedto,radiofrequencyuseauthorization.TheuseofaCatProduct Linkcommunicationdevicemustbelimitedtothoselocationswhereall legalrequirementsfortheuseoftheCatProductLinkcommunication deviceandcommunicationnetworkhavebeensatisfied.

IfequipmentoutfittedwiththeCatProductLinkcommunication deviceislocatedinorrelocatedtoalocationwhere(i)legal requirementsarenotsatisfiedor(ii)transmittingorprocessingofsuch informationacrossmultiplelocationswouldnotbelegal,Caterpillar disclaimsanyliabilityrelatedtosuchfailuretocomply,and Caterpillarmaydiscontinuethetransmissionofinformationfromthat equipment.

ConsultyourCatdealerwithanyquestionsthatconcerntheoperation oftheProductLinksysteminaspecificcountry.

Reference:RefertotheOperationandMaintenanceManualofyourproductforadditional information.

FCCNotice

Thisdevicecomplieswithpart15oftheFCCrules.Operationissubjecttothefollowingtwo conditions:

•Thisdevicemaynotcauseharmfulinterference.

•Thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycause undesiredoperation.

ThisequipmenthasbeentestedandfoundtocomplywithlimitsforaclassBdigitaldevice,pursuant topart15oftheFCCrules.Theselimitsaredesignedtoprovidereasonableprotectionagainst harmfulinterferenceinaresidentialinstallation.Thisequipmentgenerates,uses,andcanradiate radiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththeinstructions,maycause harmfulinterferencetoradiocommunications.However,thereisnoguaranteethatinterferencewill notoccurinaparticularinstallation.Ifthisequipmentdoescauseharmfulinterferencetoradioor televisionreception,whichcanbedeterminedbyturningtheequipmentoffandon,theuseris encouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

•Reorientorrelocatethereceivingantenna

•Increasetheseparationbetweentheequipmentandreceiver

•Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiveris connected

•Consultthedealeroranexperiencedradio/tvtechnicianforhelp

ChangesormodificationstothisdevicewithouttheexpressapprovalofCaterpillarmayvoidthe usersauthoritytousethisdevice.

IndustryCanadaNoticetoUsers

ThisdevicecomplieswithIndustryCanadalicenseexemptRSSs.Operationissubjecttothe followingtwoconditions:

•Thisdevicemaynotcauseinterference

•Thisdevicemustacceptanyinterference,includinginterferencethatmaycauseundesired operationofthedevice.

RadioFrequencyRange

ThisequipmentisequippedwithaCat®ProductLinkcommunication device.Whenelectricdetonatorsarebeingusedforblastingoperations, radiofrequencydevicescancauseinterferencewithelectricdetonators forblastingoperationswhichcanresultinseriousinjuryordeath.The ProductLinkcommunicationdeviceshouldbedeactivatedwithinthe distancemandatedunderallapplicablenationalorlocalregulatory requirements.Intheabsenceofanyregulatoryrequirements Caterpillarrecommendstheenduserperformtheirownriskassessment todeterminesafeoperatingdistance.

ThefollowingCatProductLinkcommunicationdevicespecificationsareprovidedtoaidin conductinganyrelatedhazardassessmentandtoensurecompliancewithalllocalregulations:

Table1

RadioTransmitterSpecifications

RadioModel(Maximum)TransmitterFrequencyRangeTransmitterPower PL631 1616MHz-1626.5MHz5.1Wmax

Note:ThePL631operatesatadifferentfrequencyrangeinRussia.

Table2

RadioTransmitterSpecifications—RussiaSpecific

RadioModelandPartNumbersTransmitterFrequency

PL631467-4162,463-1177,455-5564, 442-7199

DeclarationofConformity-EuropeanUnion

Table3 CATERPILLAR® EUDeclarationofConformity

ThisDeclarationofConformityisissuedunderthesoleresponsibilityofthemanufacturer.

Theundersigned,representingthe manufacturer:

CATERPILLAR,Inc.

100N.E.AdamsStreet Peoria,IL61629

USA

herebydeclaresthattheproduct,object ofthisdescription:

ProductLink,PL631,CellularRadio TelematicsDevice

Brand:CaterpillarModel:PL631

Part#:442-7199

AntennaPart#:443-8463,443-8462

IsinconformitywiththerelevantUnionharmonizationlegislation:

This is the sample of the manual Click on the download link for complete Manual

Directive 2014/53/EU

Directive 2011/65/EU

Conformityisshownbycompliancewiththeapplicablerequirementsofthefollowing documents:

ConformityAssessmentProcedure:___X___AnnexII,_______AnnexIII,_______AnnexIV

2014/53/EU:LVD(Sec 3.1a):

EMC(Sec 3.1b):

EN609501:2006+A11:2009+A1:2010+A12:2011+A2:2013

EN62311:2008

EN301489-1V2.1.1

EN301489-19V2.1.0

EN301489-20V2.1.0

RF(Sec3.2)EN301441V1.1.0

EN303413V1.1.0

2011/65/EU:RoHSEN50581:2012 Illustration1g06242766

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:16:32UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017

ProductLink-PL641-IfEquipped

SMCS-7490;7606

NOTICE

ThetransmissionofinformationusingaCatProductLink communicationdeviceissubjecttolegalrequirements.Thelegal requirementsmayvaryfromlocationtolocation,including,butnot limitedto,radiofrequencyuseauthorization.TheuseofaCatProduct Linkcommunicationdevicemustbelimitedtothoselocationswhereall legalrequirementsfortheuseoftheCatProductLinkcommunication deviceandcommunicationnetworkhavebeensatisfied.

IfequipmentoutfittedwiththeCatProductLinkcommunication deviceislocatedinorrelocatedtoalocationwhere(i)legal requirementsarenotsatisfiedor(ii)transmittingorprocessingofsuch informationacrossmultiplelocationswouldnotbelegal,Caterpillar disclaimsanyliabilityrelatedtosuchfailuretocomply,and Caterpillarmaydiscontinuethetransmissionofinformationfromthat equipment.

ConsultyourCatdealerwithanyquestionsthatconcerntheoperation oftheProductLinksysteminaspecificcountry.

Reference:RefertotheOperationandMaintenanceManualofyourproductforadditional information.

FCCNotice

Thisdevicecomplieswithpart15oftheFCCrules.Operationissubjecttothefollowingtwo conditions:

•Thisdevicemaynotcauseharmfulinterference.

i07103580

•Thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycause undesiredoperation.

ThisequipmenthasbeentestedandfoundtocomplywithlimitsforaclassBdigitaldevice,pursuant topart15oftheFCCrules.Theselimitsaredesignedtoprovidereasonableprotectionagainst harmfulinterferenceinaresidentialinstallation.Thisequipmentgenerates,uses,andcanradiate radiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththeinstructions,maycause harmfulinterferencetoradiocommunications.However,thereisnoguaranteethatinterferencewill notoccurinaparticularinstallation.Ifthisequipmentdoescauseharmfulinterferencetoradioor televisionreception,whichcanbedeterminedbyturningtheequipmentoffandon,theuseris encouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

•Reorientorrelocatethereceivingantenna

•Increasetheseparationbetweentheequipmentandreceiver

•Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthereceiveris connected

•Consultthedealeroranexperiencedradio/tvtechnicianforhelp

ChangesormodificationstothisdevicewithouttheexpressapprovalofCaterpillarmayvoidthe usersauthoritytousethisdevice.

IndustryCanadaNoticetoUsers

ThisdevicecomplieswithIndustryCanadalicenseexemptRSSs.Operationissubjecttothe followingtwoconditions:

•Thisdevicemaynotcauseinterference

•Thisdevicemustacceptanyinterference,includinginterferencethatmaycauseundesired operationofthedevice.

RadioFrequencyRange

ThisequipmentisequippedwithaCat®ProductLinkcommunication device.Whenelectricdetonatorsarebeingusedforblastingoperations, radiofrequencydevicescancauseinterferencewithelectricdetonators forblastingoperationswhichcanresultinseriousinjuryordeath.The ProductLinkcommunicationdeviceshouldbedeactivatedwithinthe distancemandatedunderallapplicablenationalorlocalregulatory requirements.Intheabsenceofanyregulatoryrequirements Caterpillarrecommendstheenduserperformtheirownriskassessment todeterminesafeoperatingdistance.

ThefollowingCatProductLinkcommunicationdevicespecificationsareprovidedtoaidin conductinganyrelatedhazardassessmentandtoensurecompliancewithalllocalregulations:

Table1

RadioTransmitterSpecifications

RadioModel(Maximum)TransmitterFrequencyRangeTransmitterPower

880MHZ-915MHz

1710MHz-1755MHz

PL641

824MHz-849MHz 0.5Wtypical,2Wmax

1850MHz-1910MHz

1920MHz-1980MHz

2110MHz-2170MHz

DeclarationofConformity-EuropeanUnion

Table2

CATERPILLAR®

EUDeclarationofConformity

ThisDeclarationofConformityisissuedunderthesoleresponsibilityofthemanufacturer.

Theundersigned,representingthemanufacturer:

CATERPILLARINC

100N.E.AdamsStreet

Peoria,IL61629

USA herebydeclaresthattheproduct,objectofthis description:

ProductLink,PL641,CellularRadioTelematics Device,

Brand:CaterpillarModel:PL641

Part#:440-2104,440-2105

AntennaPart#:443-8463,443-8462,443-8460

IsinconformitywiththerelevantUnion harmonizationlegislation:

Directive2014/53/EU

Directive2011/65/EU

Conformityisshownbycompliancewiththeapplicablerequirementsofthefollowing documents:

ConformityAssessmentProcedure:___X___AnnexII,_______AnnexIII,_______AnnexIV

2014/53/EU:LVD(Sec3.1a):EN60950-1:2006+A11:2009+A1:2010+ A12:2011+A2:2013

EN62311:2008

EMC(Sec3.1b):EN301489-1V2.1.1

EN301489-19V2.1.0

EN301489-52V1.1.0

RF(Sec3.2)EN301511V12.1.10

EN301908–1V11.1.1

EN301908–2V11.1.1

EN303413V1.1.0

2011/65/EU:RoHs

EN50581:2012

Illustration1g06242766

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:16:50UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual RegulatoryComplianceInformation

MediaNumber-M0086441-00PublicationDate-01/11/2017DateUpdated-14/11/2017

RadioDetectionandRanging(Radar)-C6Radar-If Equipped

SMCS-1439

UnitedStatesofAmerica

AutolivSensor(C6)-PartNumber:397-2994Model:618117FCCID:WU8MRR25

i07144517

ThisdevicecomplieswithPart15oftheFCCRules.Operationissubjecttothefollowingtwo conditions:

1.Thisdevicemaynotcauseharmfulinterference.

2.Thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycause undesiredoperation.

NOTICE

Changesormodificationsnotexpressivelyapprovedbytheparty responsibleforcompliancecouldvoidtheauthorityoftheuserto operatetheequipment.

Note:Checkthelistingofapprovedradaruseat https://dealer.cat.com/en/products/technology/mining-technology-autonomy/detect.htmland reference"ObjectDetection-ApprovedCountryListing".

RadioFrequencyRange

Thefollowingcommunicationdevicespecificationsareprovidedtoaidinconductinganyrelated hazardassessmentandtoensurecompliancewithalllocalregulations:

Table1

RadioTransmitterSpecifications

RadioModel(Maximum)TransmitterFrequencyRangeTransmitterPower C6Radar 21.650to24.25GHzMaximum20dBm DeclarationofConformity-EuropeanUnion

Table2

AUTOLIV®

EUDeclarationofConformity

ECDirective(s) 2014/53/EU

Manufacturer AutoliveASP,Inc. 26545AmericanDrive

Southfield,Michigan48034

UnitedStatesofAmerica

RadioEquipment: 6208428

Description/IntendedUseShortRangeDevice-24GHzAutomotiveRadar

Article3.2:AppliedRadioSpectrum Standard(s)

Article3.1(b):AppliedEMC Standard(s)

Article3.1(a):AppliedHealthand SafetyStandard(s)

EN302288:V2.1.1(2017-05);EN303396V1.1.1 (2016-12);TestReportNo.10418-17V1

EN301489-1/-3;TestReportNo.17-1-0029401T02a

EN62368-1;VDEFoldernr:5022978-3250-0001,Test ReportNo:17-1-0029401T04a

Frequencyband(s)inwhichtheradio equipmentoperates 21.650-26.650GHz

Maximumradio-frequencypower transmitted Max.20dBm(24.05-24.25GHz)-41.3dBm/MHz (24.25-26.65GHz)

Hereby,AutolivASP,Inc.declaresthattheobjectofthedeclarationdescribedaboveisin conformitywiththerelevantUnionharmonisationlegislation(Directive2014/53/EU). Thisdeclarationisissuedunderthesoleresponsibilityofthemanufacturer.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:17:36UTC+05302025

Product:WHEELLOADER

Model:972MWHEELLOADERA8P

Configuration:972MWheelLoaderA8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual 966Mand972MWheelLoaders

MediaNumber-SEBU9053-15PublicationDate-01/09/2015DateUpdated-31/01/2018

Foreword

SMCS-1439

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe

regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJul3009:20:04UTC+05302025

This is the sample of the manual Click on the download link for complete Manual

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