Skip to main content

966m Xe Caterpillar Wheel Loader Operation and Maintenance Manual

Page 1


Product:WHEELLOADER

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

966MSeriesXEand972MSeriesXEWheelLoaders

MediaNumber-SEBU9117-13PublicationDate-01/09/2015DateUpdated-05/02/2018

Foreword

SMCS-1000;7000

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe

regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriApr811:41:08UTC+05302022

Product:WHEELLOADER

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine

Accumulator(Transmission)-Check

PressurizedSystem!

Hydraulicaccumulatorscontaingasandoilunderhighpressure. DONOTdisconnectlinesordisassembleanycomponentofa pressurizedaccumulator.Allgaspre-chargemustberemoved fromtheaccumulatorasinstructedbytheservicemanualbefore servicingordisposingoftheaccumulatororanyaccumulator component.

Failuretofollowtheinstructionsandwarningscouldresultin personalinjuryordeath.

Onlyusedrynitrogengastorechargeaccumulators.Seeyour Catdealerforspecialequipmentanddetailedinformationfor accumulatorserviceandcharging.

i05847892

This is the sample of the manual Click on the download link for complete Manual

Product:WHEELLOADER

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine

MediaNumber-SEBU9117-16PublicationDate-01/09/2015DateUpdated-28/02/2019

IftheengineisrunningorthekeyisintheONposition,the ARDplugwillcontinuetofire.TurnthekeytotheOFFposition beforeservicingtheARDplug.

i05805456

305-2389

Note: NOTICE

Donotovertightenthesparkplug.Theshellcanbecracked andthegasketcanbedeformed.Themetalcandeformandthe gasketcanbedamaged.Theshellcanbestretched.Thiswill loosenthesealthatisbetweentheshellandtheinsulator,

allowingcombustionpressuretoblowpasttheseal.Serious damagetotheenginecanoccur.

Usethepropertorque.

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriApr811:32:14UTC+05302022

Product:WHEELLOADER

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine OperationandMaintenanceManual

ArticulationBearings-Lubricate

CrushingHazard.Connectthesteeringframelockbetweenfront andrearframesbeforeservicingthemachineinthearticulation area.Disconnectthesteeringframelockandsecureitinthe storedpositionbeforeresumingoperation.Failuretodoso couldresultinseriousinjuryordeath.

EnsurethatthemachineignitionswitchisintheOFFpositionandthattheparkingbrakeis engagedbeforeenteringthearticulationarea.

i04538150

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriApr811:33:06UTC+05302022

i07680430

Note:

FriApr811:33:20UTC+05302022

Apressurehazardispresent.Severepersonalinjuryordeath canresultfromremovinghosesorfittingsthatareunder pressure.Relievethepressureinthesystembeforeyouremove hosesorfittings.

i07581813

FillingtheReservoir

Note:

Note:

Reference:

Note:

TheCatAutolubeSystem

Reference:

Apressurehazardispresent.Severepersonalinjuryordeath canresultfromremovinghosesorfittingsthatareunder pressure.Relievethepressureinthesystembeforeyouremove hosesorfittings.

Note:

Reference:

Note:

FriApr811:33:37UTC+05302022

Product:WHEELLOADER

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine OperationandMaintenanceManual

AxleOscillationBearings-Lubricate

CrushingHazard.Connectthesteeringframelockbetweenfront andrearframesbeforeservicingthemachineinthearticulation area.Disconnectthesteeringframelockandsecureitinthe storedpositionbeforeresumingoperation.Failuretodoso couldresultinseriousinjuryordeath.

EnsurethatthemachineignitionswitchisintheOFFpositionandthattheparkingbrakeis engagedbeforeenteringthearticulationarea.

i05615077

Note:

FriApr811:33:57UTC+05302022

Model:966MXEWHEELLOADERB8P

Configuration:966MXEWheelLoaderB8P00001-UP(MACHINE)POWEREDBYC9.3Engine

i04404608

This is the sample of the manual Click on the download link for complete Manual

Turn static files into dynamic content formats.

Create a flipbook