LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr600:31:13UTC+05302023
Product:WHEELLOADER
Failuretoproperlyservicethebatteriesmaycausepersonal injury.
Preventsparksnearthebatteries.Theycouldcausevaporsto explode.Donotallowthejumpstartcableendstocontacteach otherorthemachine.
Donotsmokewhencheckingbatteryelectrolytelevels.
Electrolyteisanacidandcancausepersonalinjuryifitcontacts theskinoreyes.
Alwaysweareyeprotectionwhenstartingamachinewithjump startcables.
Improperjumpstartprocedurescancauseanexplosion resultinginpersonalinjury.
Whenusingjumpercables,alwaysconnectthepositive(+) jumpercabletothepositive(+)batteryterminalfirst.Next, connectthenegative(-)jumpercabletotheframeawayfromthe batteries.FollowtheprocedureintheOperationand MaintenanceManual.
Jumpstartonlywithanenergysourceofthesamevoltageas thestalledmachine.
Turnoffalllightsandaccessoriesonthestalledmachine. Otherwise,theywilloperatewhentheenergysourceis connected.
Donotattempttochargeabatterythathasiceinanyofthe cells.
Chargingabatteryinthisconditioncancauseanexplosionthat mayresultinpersonalinjuryordeath.
Alwayslettheicemeltbeforeattemptingtocharge.
NOTICE
Whenstartingfromanothermachine,makesurethatthe machinesdonottouch.Thiscanpreventdamagetoengine bearingsandelectricalcircuits.
Turnon(close)thebatterydisconnectswitchpriortotheboost connectiontopreventdamagetoelectricalcomponentsonthe stalledmachine.
Severelydischargedmaintenancefreebatteriesdonotfully rechargefromthealternatorafterjumpstarting.Thebatteries mustbechargedtopropervoltagewithabatterycharger.Many batteriesthoughttobeunusablearestillrechargeable.
Thismachinehasa24voltstartingsystem.Useonlythesame voltageforjumpstarting.Useofahighervoltagedamagesthe electricalsystem.
UseofJumpStartCables
Note:
Reference:
This is the sample of the manual Click on the download link for complete Manual
Reference:
DONOTALLOWTHEMACHINESTO CONTACTEACHOTHER.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr600:51:59UTC+05302023
Product:WHEELLOADER
Model:966MWHEELLOADEREJA
Configuration:966MWheelLoaderEJA00001-UP(MACHINE)POWEREDBYC9.3Engine
Personalinjuryordeathcanresultfromabrakemalfunction.Do notoperatethemachineifthebrakewasappliedduetoa malfunctionoftheoilsystemorthebrake.
Correctanyproblembeforeattemptingtooperatethemachine.
Note:
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr600:51:45UTC+05302023
Product:WHEELLOADER
Personalinjuryordeathcouldresultwhentowingadisabled machineincorrectly.
Blockthemachinetopreventmovementbeforereleasingthe brakes.Themachinecanrollfreeifitisnotblocked.
Personalinjuryordeathcanresultfrombrakemalfunction.
Makesureallnecessaryrepairsandadjustmentshavebeen madebeforeamachinethathasbeentowedtoaservicearea,is putbackintooperation.
NOTICE
Thismachineisnotdesignedtoallowfortowingof attachments.Thehitchisformachineretrievalonly.
