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953D Caterpillar Track Loader Service Repair Manual

Page 1


Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00 Publication Date -01/02/2007 Date Updated -19/02/2007

i02580471

Aftercooler - Install

SMCS - 1063-012

Installation Procedure

Table 1 Required Tools

Tool Part Number Part Description Qty A 138-7573 Link Bracket 2

Illustration 1

Illustration 2

g01292470

1. Attach Tooling (A) and a suitable lifting device to aftercooler (1). The weight of aftercooler (1) is approximately 25 kg (56 lb).

2. Install aftercooler (5). Install bolts (4) to each end of aftercooler (5). Install bolts (2) and (3).

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun May 9 21:43:03 UTC+0530 2021

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00 Publication Date -01/02/2007 Date Updated -19/02/2007

i02580169

Aftercooler - Remove

SMCS - 1063-011

Removal Procedure

Table 1

Required Tools

Tool Part Number Part Description Qty A 138-7573 Link Bracket 2

Start By:

A. Remove the cooling package. Refer to Disassembly and Assembly, "Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove".

Illustration 2

1. Attach Tooling (A) and a suitable lifting device to aftercooler (1). The weight of aftercooler (1) is approximately 25 kg (56 lb).

2. Remove bolts (2) and (3). Remove bolts (4) from each end of aftercooler (5). Remove aftercooler (5) .

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00 Publication Date -01/02/2007 Date Updated -19/02/2007 i02570411

Air Cleaner - Remove and Install

SMCS - 1051-010

Removal Procedure

Start By:

A. Partially tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

Illustration 1

1. Disconnect harness assembly (1). Disconnect hose (2) .

g01287777

This is the sample of the manual

Click on the download link for complete Manual

2

2. Disconnect hoses (5). Remove bolts (3) and air cleaner (4) .

Installation Procedure

3

1. Position air cleaner (4) and install bolts (3). Connect hoses (5) .

Illustration
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Illustration
g01287780

Illustration 4 g01287777

2. Connect hose (2). Connect harness assembly (1).

End By: Lower the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Sun May 9 21:38:55 UTC+0530 2021

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00

Publication Date -01/02/2007

Alternator - Remove and Install

SMCS - 1405-010

Removal Procedure

1. Turn the battery disconnect switch to the OFF position.

Date Updated -19/02/2007

i02571154

Illustration 1
g01300747
2. Open doors (1) .

Illustration 2

3. Remove cover (2) .

Illustration 3

4. Remove belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect/Replace".

4

g01300803
g01300806
Illustration
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5. Disconnect harness assemblies (4). Remove bolts (6) and alternator (5) .

Installation Procedure

Illustration 5

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1. Position alternator (5) and install bolts (6). Connect harness assemblies (4) .

Illustration 6

g01300806

2. Install belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect/Replace".

Illustration 7

Install cover (2) .

8

Close doors (1) .

5. Turn the battery disconnect switch to the ON position. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun May 9 21:36:34 UTC+0530 2021

g01300803
3.
Illustration
g01300747
4.

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00

Battery - Remove and Install

SMCS - 1401-010

Removal Procedure

-19/02/2007

i02575356

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes.

1. Turn the battery disconnect switch into the OFF position. Refer to Operation and Maintenance Manual, "Battery Disconnect Switch".

Illustration 1

2. Open doors (1) and (2) .

Illustration 2

3

4

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3. Remove bolts (3) and panel (4) .
Illustration
g01290277
4. Remove bolts (5) and cover (6) .
Illustration
g01290284

5. Remove clips (8) and (9). Disconnect cable assemblies (7) and (10). Remove nuts (11) and (12). Remove bracket (13). Remove battery (14) .

5

6. Disconnect cable assemblies (15), (16), (17), (18), and (19). Remove bolts (23) and block (24). Remove nuts (20) and bracket (21). Remove battery (22) .

Installation Procedure

Illustration 6

1. Install battery (22). Install bracket (21) and nuts (20). Install block (24) and bolts (23). Connect cable assemblies (15), (16), (17), (18), and (19) .

Illustration
g01290290
g01290290

7

2. Install battery (14). Install bracket (13). Install nuts (11) and (12). Install clips (8) and (9). Connect cable assemblies (7) and (10) .

8

3. Install cover (6) and bolts (5) .

9

Illustration
g01290284
Illustration
g01290277
Illustration
g01290276

4. Install panel (4) and bolts (3) .

10

5. Close doors (1) and (2) .

6. Turn the battery disconnect switch into the ON position. Refer to Operation and Maintenance Manual, "Battery Disconnect Switch".

Sun May 9 21:36:46 UTC+0530 2021

Illustration

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement Media Number -KENR5171-00

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Removal Procedure

i02576046

1. Turn the battery disconnect switch into the OFF position. Refer to Operation and Maintenance Manual, "Battery Disconnect Switch".

Illustration 1

2. Open side door (1) .

g01290803

Illustration 2

g01290804

3. Disconnect harness assembly (3) and cable assembly (4). Loosen clamp (2) and remove cover (5) .

Illustration 3

g01290805

4. Disconnect harness assembly (6). Remove bracket (9) and disconnect cable assembly (10). Remove bolts (7) and electric starting motor (8) .

Installation Procedure

4

1. Install electric starting motor (8) and bolts (7). Connect cable assembly (10) and install bracket (9). Connect harness assembly (6).

5

Install cover (5) and connect clamp (2). Connect harness assembly (3) and cable assembly (4) .

6

Illustration
g01290805
Illustration
g01290804
2.
Illustration
g01290803

3. Close side door (1) .

4. Turn the battery disconnect switch into the OFF position. Refer to Operation and Maintenance Manual, "Battery Disconnect Switch". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Network For SIS Licensees. Sun May 9 21:36:58 UTC+0530 2021

Product: TRACK LOADER

Model: 953D TRACK LOADER LBP

Configuration: 953D TRACK-TYPE LOADER LBP00001-UP (MACHINE) POWERED BY C6.6 Engine

Disassembly and Assembly

953D Track-Type Loader Engine Supplement

Media Number -KENR5171-00 Publication Date -01/02/2007 Date Updated -19/02/2007

Engine - Install

SMCS - 1000-012

Installation Procedure

Table 1 Required Tools

i02563379

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

2

1. Use Tooling (A) and a suitable lifting device to position engine (22) on the machine. The weight of engine (22) is approximately 817 kg (1800 lb).

3

2. Install bolts (24) .

Illustration
g01283439
Illustration
g01283441

4

3. Install bolts (23) .

5

6

Illustration
g01283438
4. Connect clip (21) .
Illustration
g01283431
5. Connect harness assembly (20) .

Illustration 7

g01283437

6. Use a suitable lifting device to reposition filter base assembly (19) and install bolts (18) .

Illustration 8

g01283433

7. Connect hose assemblies (16) and harness assembly (17) .

9

Illustration
g01283436

.

11.

8. Connect cable assembly (15)
Illustration 10
g01283435
9. Connect harness assembly (14) .
10. Reposition cover (12) and tighten clamp (13) .
Connect cable assembly (11) .
Illustration 11
g01283432
12. Connect harness assembly (10) .
Illustration 12
g01283429
13. Connect tube assembly (9) .
Illustration 13
g01283428
14. Connect harness assembly (8) .
Illustration 14
g01283427

This is the sample of the manual

Click on the download link for complete Manual

15. Connect harness assembly (7) .

Illustration 15

g01283426

16. Connect hoses (6), and hose assemblies (5) .

Illustration 16

g01283425

17. Position air cleaner assembly (2) on the machine.

18. Connect hose (4), hose (3), and clip (1) .

End By:

a. Lower the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".

b. Install the radiator module. Refer to Disassembly and Assembly, "Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove".

Sun May 9 21:44:37 UTC+0530 2021

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