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953 Caterpillar Track Loader Operation and Maintenance Manual

Page 1


Lubrication,maintenanceorrepairofthismachinecanbe dangerousunlessperformedproperly.Eachpersonmustsatisfy himselfthathehasthenecessaryskillandinformation,proper toolsandequipment,andthathisworkmethodissafeand correct.Caterpillardealersareavailabletoprovidethisservice.

Performallmaintenanceoperations,unlessotherwisespecified withallequipmentlowered,transmissionleverinPARKwith lockappliedandengineoffwithdisconnectkeyremoved.

MonAug123:46:39UTC+05302022

Product:TRACKLOADER

Model:953TRACKLOADER05Z

Configuration:953LGPTRACKLOADER05Z00345-UP(MACHINE)POWEREDBY3204ENGINE

NOTICE

Neveraddcoolanttoanoverheatedengine;allowengineto coolfirst.

Checkspecificgravityofantifreezesolutionfrequentlyincold weathertoassureadequateprotection.

Ifmachineistobestoredin,orshippedto,anareawithbelow freezingtemperatures;thecoolingsystemmustbeprotectedto thelowestexpectedambienttemperature.

Alwaysdrain,cleanandflushacoolingsysteminwhich foamingispresentorthereisevidenceofcontaminationofthe coolingsystem.

DonotuseCaterpillarCoolingSystemConditionerwith Dowtherm209Full-FillCoolant.Followinstructionsprovided withtheDowtherm209Full-Fill.

Usecleanwaterthatislowinscaleformingminerals,not softenedwater.AddCaterpillarCoolingSystemConditioner,or equivalent,tothewatertoprovidea3%to6%solutionfor corrosionprotection.Followtherecommendationsonthe containerforthequantityrequired.

Whenpermanentantifreezeandwatersolutionsareusedinthe coolingsystem,thesolutionshouldbedrainedandreplaced "EVERY2000SERVICEHOURSOR1YEAR."

ElectricalSystem

NOTICE

Whenjumpstartingmachine,followtheinstructionsinthe Operationsectiontoproperlystartthemachine.

Whenusingexternalelectricalsourcetostartmachine,turn disconnectswitchoffandremovekeybeforeattachingjumper cables.

HydraulicSystem

NOTICE

Make-upoiladdedtothehydraulicsystemmustmixwiththeoil alreadyinthetank.Useonlypetroleumproductsunlesssystem isequippedforusewithspecialproducts.

Wateroraircancausepumpfailure.Ifhydraulicoilbecomes cloudy,thenwaterorairisenteringthesystem.Drainfluid, retightenhydraulicsuctionlineclamps,purgeandrefillsystem. SeeyourCaterpillardealerforpurginginstructions.

NOTICE

Fillfueltankattheendofeachdayofoperationtodriveout moistureladenairandtopreventcondensation.Donotfillthe tanktothebrim.Thefuelexpandswhenitgetswarmandmay overflow.

AirIntakeSystem

ScheduledOilSampling

General

NOTICE

Accumulatedgreaseandoilonamachineisafirehazard. Removethisdebriswithsteamcleaningorhighpressurewater, atleastevery1000hoursoreachtimeanysignificantquantity ofoilisspilledonamachine.

Wipeallfittings,capsandplugsbeforeservicing.

Keepaclosewatchforleaks.Ifleakingisobserved,findand correctthesourceoftheleak.

Checkthefluidlevelsmorefrequentlythantherecommended periodsifleakingissuspectedorobserved.

MonAug123:46:54UTC+05302022

MonAug123:47:13UTC+05302022

This is the sample of the manual Click on the download link for complete Manual

MonAug123:47:52UTC+05302022

MonAug123:48:11UTC+05302022

MonAug123:49:20UTC+05302022

Product:TRACKLOADER

Model:953TRACKLOADER05Z Configuration:953LGPTRACKLOADER05Z00345-UP(MACHINE)POWEREDBY3204ENGINE

EngineCoolingSystem-Cleaning

Atoperatingtemperature,enginecoolantishotandunder pressure.Steamcancausepersonalinjury.

CheckcoolantlevelONLYwhenengineisstoppedandradiator capiscoolenoughtotouchwithyourhand.

Removefillercapslowlytorelievepressure.

CoolingSystemConditionercontainsalkali.Avoidcontactwith skinandeyestopreventpersonalinjury.

Useallcleaningsolutionswithcare.

NOTICE

Allwateriscorrosiveatengineoperatingtemperatures.Use CaterpillarCoolingSystemConditionertotreateitherplain waterorethyleneglycolsolution.

DonotuseCaterpillarCoolingSystemConditionerorCoolant ConditionerelementswithDowtherm209Full-Fillcoolant. FollowrecommendationsprovidedwithDowtherm209Full-Fill.

Ifthemachineistobeshippedto,orstoredin,anareawith temperaturesbelow0°C(32°F),thecoolingsystemmustbe protectedtothelowestexpectedambienttemperature.

Cleanthecoolingsystemifitiscontaminated,ifengine overheatsoriffoamingisobservedintheradiator.

Whenusingpressureair,wearprotectivefaceshieldand clothing.Use205kPa(30psi)maximumairpressurefor cleaningpurposes.

NOTICE

Servicetheaircleanerwithenginestopped.

This is the sample of the manual Click on the download link for complete Manual

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