Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009
Foreword
SMCS-1000;7000
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsthatcanbedifferentfromyourworktool. Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourworktool whicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachinethatyourwork toolisinstalledon.
Wheneveraquestionarisesregardingyourworktool,orthispublication,pleaseconsultyourCaterpillar dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof safetysignsandlabelsusedontheworktool.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthisworktool.
Operation
s00272057
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator.This sectionincludesadiscussionofgauges,switches,machinecontrols,worktoolcontrols,transportationand towinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting,operating andstoppingtheworktool.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperatorgains knowledgeoftheworktoolanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsaregrouped byserviceintervals.Itemswithoutspecificintervalsarelistedunderthewhenrequiredinterval.Itemsinthe maintenanceintervalsschedulearereferencedtodetailedinstructionsthatfollow.
MaintenanceIntervals
Calendarintervalsshown(daily,weekly,monthly,etc)canbeusedinsteadofservicehourmeterintervalsif theyprovidemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalsschedulemightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehoursor 3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10service hoursordaily.
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ThuNov1922:05:45UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009 i01203214
HydraulicFittings-Inspect
SMCS-5057-040-X6
Checkallhydraulicfittingsfordamagedfittingsorleaks.Replacealldamagedpartsormissingparts.Wipe allfittingsbeforeyouconnectthehydrauliclines.
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ThuNov1922:25:22UTC+05302020
PreviousScreen
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MaintenanceIntervalSchedule
SMCS-6700
Ensurethatallsafetyinformation,warnings,andinstructionsarereadandunderstoodbeforeanyoperationor anymaintenanceproceduresareperformed.
Theuserisresponsiblefortheperformanceofmaintenance,includingalladjustments,theuseofproper lubricants,fluids,filters,andthereplacementofcomponentsduetonormalwearandaging.Failuretoadhere topropermaintenanceintervalsandproceduresmayresultindiminishedperformanceoftheproductand/or acceleratedwearofcomponents.
Usemileage,fuelconsumption,servicehours,orcalendartime,WHICHEVEROCCURSFIRST,inorderto determinethemaintenanceintervals.Productsthatoperateinsevereoperatingconditionsmayrequiremore frequentmaintenance.
Note:Beforeeachconsecutiveintervalisperformed,allmaintenancefromthepreviousintervalmustbe performed. WhenRequired
PreviousScreen
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
OperationandMaintenanceManual WorkTool(Custom)and343-8734FusionPalletFork
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009 i04004068
PalletFork-Inspect
SMCS-6136-040
DescriptionsoftheForkTine
Parts
(1)Blade-Thehorizontalpartoftheforktinethatsupportstheload
(2)Heel-Theradiusontheforktinethatconnectsthebladetotheshank
(3)Shank-Theverticalpartoftheforktinethathasthehooksthatsupporttheforktinesattached.
(4)HookorHanger-Carriersthatmounttheforktinestothecarriage
(5)Tip-Thefreeendoftheblade
Surfaces
(6)UpperFaceoftheBlade-Theuppersurfaceofthebladethatcarriestheload
(7)BottomofHeel-Thelowersurfaceofthebladethatincludesthetapers
(8)FrontFaceofShank-Thedistancefortheloadcenterismeasuredfromthefrontfaceoftheshankand thefaceoftheshankcontactstheload.
(9)Flanks-Thesidefacesofthebladeandtheshank.
(10)BladeBevel-Theupperandlowersurfacesofthetiponthebladethataretaperedforeasyinsertionof theforktines
(11)TipFlanks-Thesidesurfacesofthetiponthebladethataretaperedforeasyinsertionoftheforktines
(12)TopofShank-Theuppersurfaceontheshank
(13)Shaft-Thetubesthataremountedontheforktinesformountingtheforktinestothecarriage
Dimensions
(T)Thickness-Thethicknessofthebladeattheclosestpointtotheheel
(W)Width-Thewidthofthebladeattheclosestpointtotheheel
(BH)BackHeight-Thedistancefromthebottomofthebladetothetopoftheshank
(BL)Length-Thelengthofthebladeismeasuredfromthefrontfaceontheshanktothetipontheblade.
(A)Angle-Theanglefromtheuppersurfaceofthebladetothefrontfaceoftheshank.
InspectionoftheForkTines
Checktheforktinesdailyforanytwistingorbendingoftheforktines.Ifanytwistingorbendingis observed,theforktinesshouldbechangedpriortoanyliftingoperation.Iftheforktinesaredamaged, consultyourCatdealer.
Checktheforktinesforwearorfordamage.Inspectthewelds,thelocks,theshafts,andtheforktinesfor damage.Ifthecomponentsaredamaged,consultyourCatdealer.Referto,"DailyInspection"foradditional information.
BladeThickness
Illustration4g01600073
1.Measurethethicknessoftheshank.Ensurethatthemeasuringdeviceisheldsquareacrosstheshankin ordertoacquireanaccuratemeasurement.
2.Measurethebladeoftheforktineneartheheel.Ensurethatthemeasuringdeviceisheldsquareacross thebladeinordertoacquireanaccuratemeasurement.
3.Comparethemeasurementofthebladeandthemeasurementoftheshank.
4.Ifthedifferenceinmeasurementsislessthan10%,theforktinecanremaininservice.
5.Ifthedifferenceinmeasurementsisgreaterthan10%,theforktinemustbetakenoutofservice.Fork tinewearthatisgreaterthan10%,representsa20%reductioninthecapacityoftheforktine.
ConsultyourCatdealerforadditionalinformation.
AngleoftheHeel
Illustration6g01600075
1.Placeameasuringdeviceinthetopinsideareaoftheheelontopoftheblade.Ensurethatthe measuringdeviceisheldflatagainstthebladeinordertoacquireanaccuratemeasurement.
Illustration7g01600076
2.Movetheupperarmofthemeasuringdevicetowardthefaceoftheshank.Ensurethatthemeasuring deviceisheldflatagainstthefaceoftheshankinordertoacquireanaccuratemeasurement.
3.Checktheanglethatwasmeasuredwiththedevicefortheangleoftheheel.
4.Iftheangleisbetween87degreesand93degrees,theforktinecanremaininservice.
5.Iftheangleislessthan87degreesorgreaterthan93degrees,theforktinemustbetakenoutof service.Theforktinesmustbeinspectedforthefollowingconditions: permanentdeformation stresscracks otherdefects
ConsultyourCatdealerforadditionalinformation.
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
SMCS-6136-086
Illustration1g01911637
1.Coattheshaftswithgrease.
Illustration2g01911674
2.Coatthemountingholesforthequickcouplerwithgrease.
ReferenceRefertoOperationandMaintenanceManual,SEBU6250,"CaterpillarMachineLubricant Recommendations"forinformationonlubricants.
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ThuNov1922:25:52UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine OperationandMaintenanceManual
WeldingonMachinesandEngineswithElectronicControls
SMCS-1000;7000
Properweldingproceduresarenecessaryinordertoavoiddamagetotheelectroniccontrolsandtothe bearings.Thefollowingstepsshouldbefollowedinordertoweldonamachineoranenginewithelectronic controls.
Note:Ifyouareweldingonaworktool,removetheworktoolfromthehostmachinebeforewelding.
1.Turnofftheengine.
2.TurnthebatterydisconnectswitchtotheOFFposition.Ifthereisnobatterydisconnectswitch,remove thenegativebatterycableatthebattery.
3.Clampthegroundcablefromtheweldertothecomponentthatwillbewelded.Placetheclampas closeaspossibletotheweld.Makesurethattheelectricalpathfromthegroundcabletothe componentdoesnotgothroughanybearing.Usethisprocedureinordertoreducethepossibilityof damagetothefollowingcomponents:
Bearingsofthedrivetrain
Hydrauliccomponents
Electricalcomponents
Othercomponentsofthemachine
DoNOTuseelectricalcomponents(ECMorECMsensors)or electroniccomponentgroundingpointsforgroundingthewelder.
This is the sample of the manual Click on the download link for complete Manual
4.Protectanywiringharnessesfromthedebriswhichiscreatedfromwelding.Protectanywiring harnessesfromthesplatterwhichiscreatedfromwelding.
5.Usestandardweldingproceduresinordertoweldthematerialstogether.
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
OperationandMaintenanceManual
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009 i03078661
DailyInspection
SMCS-6700
Personalinjuryordeathcanresultfromimproperlycheckingfora leak.
Alwaysuseaboardorcardboardwhencheckingforaleak.Escaping airorfluidunderpressure,evenapin-holesizeleak,canpenetrate bodytissuecausingseriousinjury,andpossibledeath.
Iffluidisinjectedintoyourskin,itmustbetreatedimmediatelybya doctorfamiliarwiththistypeofinjury.
NOTICE
Accumulatedgreaseandoilonaworktoolisafirehazard.
Removedebriswithsteamcleaningorhighpressurewateratanytime asignificantquantityofoilisspilledontheworktool.
Note:Theworktoolshouldberemovedfromthequickcouplerduringthedailyinspectionofthework tool.Uncouplingtheworktooldailyhelpstopreventthecouplerwedgesfromsticking.
Forthemaximumservicelifeoftheworktool,makeathoroughwalk-aroundinspectionbeforeyoumount themachineandbeforeyoustarttheengine.
Positiontheworktoolonalevelsurface.Uncoupletheworktoolfromthequickcoupler.RefertoOperation andMaintenanceManual,"Operation-UncouplingtheWorkTool".
Lowerthequickcouplertothegroundinfrontofthemachine.Stoptheengineonthehostmachine.Remove theenginestartswitchkeybeforeexitingthemachine.RefertotheOperationandMaintenanceManualof thehostmachineforadditionalinformation.
Cleananydebrisfromtheforks.
Cleananydebrisfromthecarriageassembly.
Inspecttheworktoolforthefollowingconditions:loosebolts,brokenparts,missingpartsandwornparts.
Checkthecarriageassemblyandtheforktinesforwearorfordamage.Inspectthewelds,thelocks,the shafts,andtheforktinesfordamage.Ifthecomponentsaredamaged,consultyourCaterpillardealer.
Checktheforktinesdailyforanytwistingorbendingoftheforktines.Ifanytwistingorbendingis observed,theforktinesshouldbechangedpriortoanyliftingoperation.Iftheforktinesaredamaged, consultyourCaterpillardealer.
Ifthepalletforksarenotoperatedforlongperiods,thepalletforksmustbelubricated.RefertoOperation andMaintenanceManual,"PalletFork-Lubricate"forinformationonlubricatingthepalletforks.
Performallrepairsbeforetheworktoolisputintoservice.
Checkthesafetymessages.Replacethesafetymessageswhenthesafetymessagesaredamaged.Replacethe safetymessageswhenyoucannotreadthesafetymessages.Replacethesafetymessageswhenthesafety messagesaremissing.
Coupletheworktooltothequickcoupler.RefertoOperationandMaintenanceManual,"OperationCouplingtheWorkTool".Aftertheworktooliscoupled,ensurethatthecouplerwedgesarefullyengaged intotheworktool.
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ThuNov1922:23:15UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
OperationandMaintenanceManual
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009
LiftingandTyingDown
SMCS-7500
Improperliftingortyingdowncanallowtheloadtoshiftcausinginjury ordeath.
Note:Beforeyouliftthefork,refertotheOperationandMaintenanceManual,"Specifications"forthe weightofyourfork.
LiftingtheFork
i03549481
Illustration1g01909253
Note:Forliftingobjects,useproperlyratedcablesandproperlyratedslings.Positiontheliftingdevicein ordertokeeptheforklevel.
1.Usetwoliftingstrapsthatareequalinlength.
2.Placeoneliftingstraparoundthetubeofthecarriagenearoneend.
3.Placetheotherliftingstraparoundthetubeofthecarriageneartheotherend.
4.Installtheloopsthatareontheendsofeachoftheliftingstrapsontoahoist.Usethehoisttoliftthe fork.
Note:Usecarewhenyouliftthefork.Whenyouliftthefork,theforktinesmayrotate. TyingDowntheFork
Donottietheforkdownusingthepinboressincethiscandamagepinbores.
Copyright1993-2020CaterpillarInc. AllRightsReserved. ThuNov1922:23:55UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
OperationandMaintenanceManual WorkTool(Custom)and343-8734FusionPalletFork
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009
Operation
Forspecificinformationonyourhostmachine,refertotheOperation andMaintenanceManualofyourhostmachine.
Note:Whenyouoperatethepalletforks,theforktinesmustbeproperlyseatedonthecarriage.The forktinelocksmustbeinplaceatalltimes.Theforktinelocksmustbeinthelockpositionatalltimes.
Note:Youmustensurethattheworktooliscompatiblewiththehostmachine.ConsultanyCaterpillardealer forinformationonmatchingtheWorkTooltothehostmachine.
LoadingtheFork
1.Positiontheforkinthecenteroftheload.
2.Movethehostmachineforwardintopositionandengagetheload.Thehostmachineshouldbesquare withtheload.Spacetheforktinesevenlyundertheload.
3.Movethehostmachineforwarduntiltheloadtouchesthecarriage.
4.Tilttheforktinesupwardinordertoholdtheloadagainstthefork.
5.Carefullylifttheload.
6.Operatethehostmachineinreverseuntiltheloadisclear.
i03698420
7.Carefullylowertheload.
TravelwithaLoad
1.Lowertheloadintothetravelposition.Forthebestoperatorvision,carrytheloadclosetotheground.
2.Travelwiththeloaduphillonupgrades.Travelwiththeloaduphillondowngrades.Forbettervision, travelinreversewithbulkyloads.
UnloadingtheFork
1.Positiontheloadovertheareainordertounloadtheload.
2.Lowertheloadtotheground.
3.Tilttheforksdownwarduntiltheloadislevel.Lowertheloadintoposition.
Note:Youmustmakesurethattheloadisstablebeforeyoumovethehostmachine.
4.Slowlyoperatethehostmachineinreverseuntiltheforksareclearoftheload.
LiftingObjects
RefertotheloadchartsintheOperationandMaintenanceManualofthehostmachine.Usetheloadcharts andaccountforthemassoftheworktool.Calculatetheloadcapacityofyourspecifichostmachineandthe worktool. Copyright1993-2020CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuNov1922:23:27UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009
i03082446
Shipping
SMCS-7500
Selectanappropriatepalletinordertocarrythepalletfork.Selectanappropriatepalletinordertoprotectthe componentsofthepalletfork.
1.Placetheforktinesofthepalletforkonthepallet.
2.Usesuitabletie-downsinordertosecurethepalletforktothepallet.
ThuNov1922:24:18UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009
Storage
SMCS-0355
i03468181
Note:Whenyoustorethepalletforkforalongperiodoftime,applygreasetotheshafts,locks,mounting holesforthequickcoupler,andotherbearingsurfaces.
Storethepalletforksothattheforktinesarepositionedflatontheground.Tieanyhydraulichosestothe palletforkinordertokeepthehosesofftheground.Ifcapsareavailable,installcapsoverthehydraulic fittingsinordertoprotectthefittings.Installcapsoverthehydraulicfittingsinordertokeepdirtoutofthe fittings.
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ThuNov1922:24:29UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine
MediaNumber-GEBU0004-00PublicationDate-01/04/2009DateUpdated-23/04/2009 i03702982
TransportPosition
SMCS-7500
NOTICE
Forspecificinformationonyourhostmachine,refertotheOperation andMaintenanceManualofyourhostmachine.
1.Inordertotransportthepalletforkonthehostmachine,travelwiththeworktoolaslowaspossibleto theground.
2.Maintaingroundclearanceinordertotransportthepalletforkonthehostmachine.
Copyright1993-2020CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuNov1922:23:45UTC+05302020
Product:WHEELLOADER
Model:950GWHEELLOADER3JW
Configuration:950GWheelLoader3JW00001-UP(MACHINE)POWEREDBY3126Engine OperationandMaintenanceManual
SMCS-6700-010
CouplingtheWorkTool
Placetheforkinasafepositionbeforeengagingordisengagingthe quickcoupler.Ensurethattheforkisnotcarryingaload.
Seriousinjuryordeathmayresultfromengagingordisengagingthe forkwhenitisinanunstablepositionorcarryingaload.
Inspectthequickcouplerengagementbeforeoperatingthemachine.
Seriousinjuryordeathmayresultfromimproperlyengagedcoupler.
1.Positiontheforkonalevelsurface.Useanappropriatelevelinordertoensurethattheforktinesare level.
2.MovethequickcouplerswitchtotheUnlockorDisengageposition.
Ifthecoupleriscontrolledbythe3rdAuxiliaryHydraulicControlLever,movethecontrolbacktothe UnlockorDisengageposition.RefertotheOperationandMaintenanceManualofthehostmachinefor additionalinformationoncontrols.
Illustration1g01563139
3.Tiltthecouplerforward.Ensurethatthecouplerisbelowthehooksonthefork.Refertoillustration1.
4.SlowlydrivethemachineFORWARD.Centerthecouplerbetweenthehooksonthefork.
Illustration2g01563141
5.Raisethecoupleruntilthecouplercomesincontactwiththehooksonthefork.Continuetoslowly raisethecoupleruntiltheforkbeginstolift.Ensurethattheforkhasremainedlevel.Referto illustration2.
Illustration3g01563143
6.Tiltthecouplerbackwarduntiltheforkfullycontactsthecoupler.Refertoillustration3.
7.MovethequickcouplerswitchtotheLockorEngageposition.
Ifthecoupleriscontrolledbythe3rdAuxiliaryHydraulicControlLever,movethecontrolforwardto theLockorEngageposition.RefertotheOperationandMaintenanceManualofthehostmachinefor additionalinformationoncontrols.
Inspectthequickcouplerengagementbeforeoperatingthemachine. Seriousinjuryordeathmayresultfromimproperlyengagedcoupler.
8.Visuallyinspectthequickcouplerinordertoensurethatthecouplerwedges(5)arefullyextended throughthecorrespondingholes(5A)inthepalletfork.Refertoillustration4.
9.Alsousethefollowingproceduretoverifyengagementofthecouplerwedges.
a.Enterthemachine.
b.Fastentheseatbeltandlowerthearmrests.
c.Starttheengine.
d.Disengagetheparkingbrake.
e.Raisetheforkandfullydumpthefork.
f.Shaketheforkupanddownwiththetiltcylindersinordertoverifyengagementofthecoupler wedges.
Donotapplydownwardpressureontheforktines.Donotprywiththe forktines.Donotsideloadtheforktines.Prematurefailureofthefork tinesmayoccurandcauseacrushhazard.Personalinjuryordeath mayoccur.
