LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:00:41UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual
950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
AirConditioner-Test
SMCS-7320-081
Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgascancausebodilyharmordeath.Donot smokewhenservicingairconditionersorwhereverrefrigerantgasmay bepresent.
1.Starttheengineandruntheengineathighidle.
2.Settheairconditioningsystemtomaximumcooling.Turnthefantohighspeed.
3.Allowtheairconditioningsystemtostabilizefortwominutes.
i01514850
4.Opentheengineaccessdoorontheleftsideofthemachine.Thecompressor(1)islocated ontheleftsideoftheengine.
5.Tocheckthesystemforrefrigerant,feelsuctionline(3)anddischargeline(2).
Ifthesystemcontainsrefrigerant,thedischargelinewillbewarmerthanthesuctionline.
Ifthesystemdoesnotcontainrefrigerantorthesystemisverylowonrefrigerant,poor coolingwillresult.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:03:29UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual 950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD
Illustration1g00809796
1.Wipeallfittingsbeforelubricationisapplied.
2.Applygreasetotwofittingsforthearticulationbearings.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:03:46UTC+05302023
i01558281
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual 950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
AxleOscillationBearings-Lubricate
SMCS-3268-086-BD;3278-086-BD
Illustration1g00809800
Note:Theoscillationbearingsarelubricatedbyusingtworemotegreasefittings.These fittingsarelocatedbehindthesmallaccessdoorontheleftsideofthemachine.
i01558351
This is the sample of the manual Click on the download link for complete Manual
1.Wipeallfittingsbeforeanylubricantisapplied.
2.Fitting(1)lubricatesthefrontoscillationbearingoftherearaxle.Fitting(2)lubricatesthe rearoscillationbearingoftherearaxle.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:04:04UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual 950FSeriesIIWheelLoader
BackupAlarm-Test
SMCS-7406-081
1.TurntheenginestartswitchkeytotheONpositioninordertoperformthetest.
2.Applytheservicebrake.
3.MovethetransmissiondirectioncontrollevertotheREVERSEposition.
Illustration2g00782208
Thealarmshouldstarttosoundimmediately.Thealarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.
Reference:Formoreinformation,refertoOperationandMaintenanceManual,"BackupAlarm".
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:04:18UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine OperationandMaintenanceManual
Onebatteryislocatedoneachsideofthemachineundertheaccessdoor.Cleanthebattery terminalsandthesurfacesofthebatterieswithacleancloth.Coatthebatteryterminalswith petroleumjelly.Makesurethatthebatterycablesareinstalledsecurely.
FriDec1501:04:34UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual 950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2023CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
i07746330
FriDec1501:04:50UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual
950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
BatteryElectrolyteLevel-Check
SMCS-1401-535-FLV
Checktheelectrolytelevelaccordingtothefollowingtable.
Table1
BatteryElectrolyteLevels
BatteryInterval
Conventional 100Hours
LowMaintenance 250Hours
MaintenanceFreeBatteryNomaintenanceisnecessary.
Tightenthebatteryretainersonallmachinesatevery1000hourinterval.
Eachbatterycellshouldnotrequiremorethan30cc(1oz)ofwaterweekly.Thisusageofwateris typicalwiththeproperchargingrateandwithamoderateclimate.
Whenyouareoperatingthemachineinextremetemperatures,checkthewaterinthebatterycells weekly.
Inspecttheelectrolytelevelineachbatterycell.(Amaintenancefreebatterydoesnotrequire inspection.)Maintaintheelectrolyteleveltothebottomofthefilleropenings.Usedistilledwater. Ifdistilledwaterisnotavailable,usecleandrinkingwater.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:05:14UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
Overtime,thevibrationofanoperatingmachinecancausethebatteryhold-downstoloosen.To helptopreventloosebatteriesandthepossibilityofloosecableconnections,tightentheeightnuts onthetwohold-downstoatorqueof12±3N·m(8.9±2.2lbft).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:05:29UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual
950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
Personalinjurymayoccurfromfailuretoproperlyservicethebatteries.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion. Alwayswearprotectiveglasseswhenworkingwithbatteries.
1.Preparethemachineformaintenance.RefertoOperationandMaintenanceManual,Prepare theMachineforMaintenance.
2.TurntheenginestartswitchkeyOFF.TurnalloftheswitchesOFF.
3.TurnthebatterydisconnectswitchOFF.Removethekey.
4.Disconnectthenegativebatterycablefromthedisconnectswitch.
Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.
5.Disconnectthenegativebatterycableatthebattery.
6.Disconnectthepositivebatterycableatthebattery.
7.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
i08185587
8.Makeanynecessaryrepairs.Ifnecessary,replacethebatterycablesorthebattery.
9.Connectthepositivebatterycableatthebattery.
10.Connectthenegativebatterycableatthebattery.
11.Connectthebatterycableatthebatterydisconnectswitch.
12.InstallthekeyandturnthebatterydisconnectswitchON.
RecycletheBattery
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriDec1501:05:46UTC+05302023
Product:WHEELLOADER
Model:950FIIWHEELLOADER5SK
Configuration:950FSeriesIIWheelLoader5SK00743-UP(MACHINE)POWEREDBY3116Engine
OperationandMaintenanceManual
950FSeriesIIWheelLoader
MediaNumber-SEBU6492-05PublicationDate-01/05/2002DateUpdated-13/02/2019 i01557085
Belts-Inspect/Adjust/Replace
SMCS-1357-510;1357-025;1357-040
Note:Stoptheenginebeforeyouperformanyofthefollowingprocedures.
AlternatorBelt
Illustration1g00809512
1.Accessthealternatorfromtheleftsideofthemachine.
2.Inspecttheconditionofthealternatorbelt.Ifthebeltiscrackedorfrayed,replacethebelt.
3.UseaBT-33-97BorroughsGaugetocheckthetensionofthealternatorbelt.
Thetensionofausedbeltwithmorethan30minutesofoperationatratedspeedshouldbe 400±44N(90±10lb).Thetensionofanewbeltwith30minutesofoperationorlessat ratedspeedshouldbe534±22N(120±5lb).
AdjustingtheTensionoftheAlternatorBelt
Illustration2g00592143
1.Loosenonemountingbolt(4)andadjustmentbolt(2).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(1).Usetheratchetas alevertorotatealternator(3).Rotatethealternatoruntilthecorrectbelttensionisreached.
3.Tightenadjustmentbolt(2)andmountingbolt(4).
4.Recheckthetensionofbelt(5).Ifthetensionofthebeltisincorrect,repeattheadjustment procedure.
AirConditionerBelt
1.Accessthecompressorfromtherightsideofthemachine.
2.Inspecttheconditionoftheairconditionerbelt.Ifthebeltiscrackedorfrayed,replacethe belt.
3.UseaBT-33-97BorroughsGaugetocheckthetensionoftheairconditionerbelt.
Thetensionofausedbeltwithmorethan30minutesofoperationatratedspeedshouldbe 400±44N(90±10lb).Thetensionofanewbeltwith30minutesofoperationorlessat ratedspeedshouldbe534±22N(120±5lb).
AdjustingtheTensionoftheAirConditionerBelt
Illustration3g00592145
1.Loosenonemountingbolt(5)andadjustmentbolt(1).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(2).Usetheratchetas alevertorotatecompressor(3).Rotatethecompressoruntilthecorrectbelttensionis reached.
3.Tightenadjustmentbolt(1)andmountingbolt(5).
4.Recheckthetensionofbelt(4).Ifthetensionofthebeltisincorrect,repeattheadjustment procedure.
