939 Caterpillar Track Loader Operation Maintenance Manual by quality service repair manual

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

Foreword

LiteratureInformation

Thismanualshouldbestoredintheliteratureholder.

Thismanualcontainssafetyinformation,operationinstructions,andmaintenancerecommendations.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourproduct.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour productwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththeproduct.

Wheneveraquestionarisesregardingyourproduct,orthispublication,pleaseconsultyourCatdealer forthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedontheproduct.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,productcontrols,attachmentcontrols,and programminginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheproduct.

s00514343

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheproductanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.

MonAug2101:06:46UTC+05302023

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

ProductLink

SMCS-7606

Note:YourmachinemaybeequippedwiththeCat®ProductLink™system.

i08001446

TheCatProductLinkcommunicationdeviceutilizescellularand/orsatellitetechnologyto communicateequipmentinformation.ThisinformationiscommunicatedtoCaterpillar,Catdealers, andCaterpillarcustomers.TheCatProductLinkcommunicationdeviceusesGlobalPositioning System(GPS)satellitereceivers.

Thecapabilityoftwo-waycommunicationbetweentheequipmentandaremoteuserisavailablewith theCatProductLinkcommunicationdevice.Theremoteusercanbeadealeroracustomer.

DataBroadcasts

Dataconcerningthismachine,theconditionofthemachine,andtheoperationofthemachineisbeing transmittedbyCatProductLinktoCaterpillarand/orCatdealers.Thedataisusedtoservethe customerbetterandtoimproveuponCatproductsandservices.Theinformationtransmittedmay include:machineserialnumber,machinelocation,andoperationaldata,includingbutnotlimitedto: faultcodes,emissionsdata,fuelusage,servicemeterhours,software,andhardwareversionnumbers andinstalledattachments.

Caterpillarand/orCatdealersmayusethisinformationforvariouspurposes.Refertothefollowing listforpossibleuses:

•Providingservicestothecustomerand/orthemachine

•CheckingormaintainingCatProductLinkequipment

•Monitoringthehealthofthemachineorperformance

•Helpingmaintainthemachineand/orimprovetheefficiencyofthemachine

•EvaluatingorimprovingCatproductsandservices

•Complyingwithlegalrequirementsandvalidcourtorders

•Performingmarketresearch

•Offeringthecustomernewproductsandservices

CaterpillarmaysharesomeorallthecollectedinformationwithCaterpillaraffiliatedcompanies, dealers,andauthorizedrepresentatives.Caterpillarwillnotsellorrentcollectedinformationtoany otherthirdpartyandwillexercisereasonableeffortstokeeptheinformationsecure.Caterpillar recognizesandrespectscustomerprivacy.Formoreinformation,pleasecontactyourlocalCatdealer.

OperationinaBlastSiteforProductLinkRadios

ThisequipmentisequippedwithaCat®ProductLinkcommunication device.Whenelectricdetonatorsarebeingusedforblastingoperations, radiofrequencydevicescancauseinterferencewithelectricdetonators forblastingoperationswhichcanresultinseriousinjuryordeath.The ProductLinkcommunicationdeviceshouldbedeactivatedwithinthe distancemandatedunderallapplicablenationalorlocalregulatory requirements.Intheabsenceofanyregulatoryrequirements Caterpillarrecommendstheenduserperformtheirownriskassessment todeterminesafeoperatingdistance.

RefertoyourproductsOperationandMaintenanceManualSupplement,"RegulatoryCompliance Information"formoreinformation.

ForinformationregardingthemethodstodisabletheCatProductLinkcommunicationdevice,please refertoyourspecificCatProductLinkmanuallistedbelow:

•OperationandMaintenanceManual,SEBU8142,"ProductLink-PL121,PL321,PL522,and PL523"

•OperationandMaintenanceManual,SEBU8832,"ProductLinkPLE702,PLE602,PLE601, PL641,PL631,PL542,PL240,PL241,PL243,PL141,PL131,PL161,PL083andPL042 Systems"

Note:Ifnoradiodisableswitchisinstalledandtheequipmentwillbeoperatingnearablastzone,a ProductLinkradiodisableswitchmaybeinstalledontheequipment.TheswitchwillallowtheCat ProductLinkcommunicationdevicetobeshutoffbytheoperatorfromtheequipmentcontrolpanel. Formoredetailsandinstallationprocedures,refertothefollowing:

•SpecialInstruction,REHS7339,"InstallationProcedureforProductLinkPLE640Systems"

•SpecialInstruction,REHS8850,"InstallationProcedurefortheEliteProductLinkPLE601, PLE641,andPLE631Systems"

•SpecialInstruction,SEHS0377,"InstallationProcedurefortheProductLinkPL131,PL141, andPL161Systems"

•SpecialInstruction,REHS9111,"InstallationProcedurefortheProProductLinkPL641and PL631Systems"

•SpecialInstruction,M0098124,"InstallationProcedureforProProductLinkPL243Systems"

•SpecialInstruction,M0109130,"InstallationProcedureforProductLinkPL683andPL783 Systems"

MonAug2101:08:41UTC+05302023

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

i07742565

GeneralHazardInformation

SMCS-7606

Donotoperateorworkonthismachineunlessyouhavereadand understandtheinstructionsandwarningsintheOperationand MaintenanceManuals.Failuretofollowtheinstructionsorheedthe warningscouldresultininjuryordeath.ContactyourCatdealerfor replacementmanuals.Propercareisyourresponsibility.

Foreword

ThisdocumentisasupplementtotheOperationandMaintenanceManualforthemachine. PermanentlyattachthisdocumenttotheOperationandMaintenanceManualforthemachine.

Introduction

Thisdocumentprovidesinformationabouttheoperationofthefollowing:

•ProductLinkPL121/PL321systems

•ProductLinkPL522/PL523systems

Machineoperationandmaintenancemustnotoccurunlesstheinstructionsandwarningsinthe OperationandMaintenanceManualhavebeenreadandunderstood.Thecontentsofthisdocument mustbeunderstoodbeforeamachinethatisequippedwithanyofthefollowing:

•ProductLinkPL121/PL321systems

•ProductLinkPL522/PL523systems

MonAug2101:08:15UTC+05302023

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual

ProductLink-PL121,PL321,PL522,andPL523

MediaNumber-SEBU8142-05PublicationDate-01/01/2013DateUpdated-12/04/2019

SafetySignsandLabels

SMCS-7606

i07743093

SafetyMessages

ThewarningfilminIllustration1canbefoundinalocationsuchasthedash.Thewarningfilm willbeclearlyvisibletotheoperatorduringthenormaloperationofthemachine.

ThismachineisequippedwithaCaterpillarProductLink communicationdevice.Whenelectricdetonatorsareused,this communicationdeviceshouldbedeactivatedwithin12m(40ft)ofa blastsite,orwithinthedistancemandatedunderapplicablelegal requirements.Failuretodosocouldcauseinterferencewithblasting operationsandresultinseriousinjuryordeath.

Theblastsiteisdefinedastheareathathandlesexplosivematerialduringloading.Includedisthe perimeterthatisformedbytheloadedblastholes.

Ifthemachineisrequiredtoworkinornearablastingsite,theoperatormustdisabletheProduct Link.Thatis,eitherthePL121systemorthePL522/PL523systemmustbedisabled.Oneofthe followingmethodsaresuggestedtodeactivatethePL121orthePL522/PL523system:

•InstallaProductLinkdisconnectswitchinthemachinecab.ThisswitchwillallowthePL121 orthePL522/PL523systemmoduletobeshutOFF.RefertoSpecialInstruction,REHS2365, "InstallationGuidefortheProductLinkPL121andPL321"orSpecialInstruction,REHS2368, "InstallationProcedureForProductLinkPL522andPL523(Cellular)"formoredetailsand installationinstructions.

•WhiletheblastsiteswitchisintheOFFposition,thePL121orthePL522/PL523systemwill nolongertrackServiceMeterUnit(SMU)hoursorVIMSdata.AServiceMeterHours(SMH) adjustmentwillberequiredafterpowerisrestoredtotheProductLinksystem.Consultyour Caterpillardealerifthereareanyquestions.

•DisconnectthePL121orthePL522/PL523systemmodulefromthemainpowersource.This actionisperformedbydisconnectingthewiringharnessattheProductLinkmodule.

OtherFilms

ThefilminIllustration2canbefoundinaclearlyvisiblelocation.Aclearlyvisiblelocationduring thenormaloperationofthemachineisdescribedasthedash.

Illustration2g01787075

ThefilminIllustration2isintendedtoinformtheoperatorthatthemachineisequippedwitha wirelesstransmittingdevice.Machinedata,theconditionofthemachine,andtheoperationofthe machinewillbetransmittedbytheProductLinkdevice.TheinformationistransmittedtoCaterpillar and/orCaterpillardealerstoservethecustomerbetterandtoimproveuponCaterpillarproductsand services.TransmissionofinformationusingProductLinkdevicesissubjecttolegalrequirementsthat mayvaryfromlocationtolocation.

RefertotheOperationandMaintenanceManual,SEBU8142,"Operation"andtheOperationand MaintenanceManual,SEBU8142,"RegulatoryComplianceSection"foradditionalinformation.

MonAug2101:07:59UTC+05302023

This is the sample of the manual Click on the download link for complete Manual

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual 933AND939TRACK-TYPELOADERS

MediaNumber-SEBU6732-01PublicationDate-21/10/1994DateUpdated-22/03/2006

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafety,operation,transportation,lubrication,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleasecontactyour Caterpillardealerforthelatestavailableinformation.

Safety

TheSafetySectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

ReadandunderstandthebasicprecautionslistedintheSafetySectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.

Operation

TheOperationSectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

TheMaintenanceSectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructions aregroupedbyservicingintervals.ItemswithoutspecificintervalsarelistedunderWhen Requiredtopics.ItemsintheMaintenanceIntervalschartarereferencedtodetailedinstructions thatfollow.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dusty,orwetoperatingconditions,morefrequentlubricationthanis specifiedintheMaintenanceIntervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500 ServiceHoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursor MonthlyandEvery10ServiceHoursorDaily.

MachineDescription

Thesemachinesareequippedwitha3046directinjectionengine.Themachinesaredesigned primarilyformovinganddiggingmaterial,sitepreparationandutilitywork.

MachineStorage

ForcompletemachinestorageinformationrefertoSpecialInstruction,SEHS9031,Storage ProcedureforCaterpillarProductsand,SEHS7392,StorageofDieselEngines.

MonAug2101:08:21UTC+05302023

Product:TRACKLOADER

Model:939TRACKLOADER9GL

Configuration:939TrackLoaderPowerShift9GL00001-UP(MACHINE)POWEREDBY3046Engine

OperationandMaintenanceManual

933AND939TRACK-TYPELOADERS

MediaNumber-SEBU6732-01PublicationDate-21/10/1994DateUpdated-22/03/2006

Safety

WarningSignsandLabels

Thereareseveralspecificsafetysignsonyourmachine.Theirexactlocationanddescriptionof thehazardarereviewedinthissection.Pleasetakethetimetofamiliarizeyourselfwiththese safetysigns.

Makesurethatyoucanreadallsafetysigns.Cleanorreplacetheseifyoucannotreadthewords orseethepictures.Whencleaningthelabelsuseacloth,water,andsoap.Donotusesolvent, gasoline,etc.

Youmustreplacealabelifitisdamaged,missing,orcannotberead.Ifalabelisonapartthatis replaced,makesureanewlabelisinstalledonthereplacedpart.ContactyourCaterpillardealer fornewlabels.

Donotoperateorworkonthismachineunlessyouhavereadand understandtheinstructionsandwarningsintheOperationand MaintenanceManual.Failuretofollowtheinstructionsorheedthe warningscouldresultininjuryordeath.ContactanyCaterpillardealer forreplacementmanuals.Propercareisyourresponsibility.

Structuraldamage,anoverturn,modification,alteration,orimproper repaircanimpairthisstructure'sprotectioncapabilitytherebyvoiding thiscertification.Donotweldonordrillholesinthestructure.Consult aCaterpillardealertodeterminethisstructure'slimitationswithout voidingitscertification.

Improperjumpercableconnectionscancauseanexplosionresultingin personalinjury.Batteriescanbelocatedinseparatecompartments. Whenusingjumpercablesalwaysconnectpositive(+)cabletopositive (+)terminalofbatteryconnectedtostartersolenoidandnegative(-) cablefromexternalsourcetostarternegative(-)terminal.(Ifnot equippedwithstarternegativeterminal,connecttoengineblock.)

LocatedontheROPSorFOPS.

Locatedinthebatterycompartment.

HighPressureCylinder.Donotremoveanypartsuntilallpressurehas beenrelievedtoavoidpossiblepersonalinjury.Relievepressureby openingreliefvalveoneturnmaximum.SeetheMaintenanceManual forcorrectprocedure.

Locatedonbothtrackrollerframes.

Unsupportedliftarmscanfallandcausepersonalinjury.Clamplift armsupportbrackettoliftcylinderrodbeforeservicingenginearea. Bracketisstoredonloaderarmcrosstube.

Locatedonbothloaderarms.

NOTE:Donotdamagerodbyovertightening.

GeneralHazardInformation

AttachaDONOTOPERATE,SEHS7332,orsimilarwarningtagtothekeystartswitchor controlsbeforeservicingorrepairingthemachine.ThistagisavailablefromyourCaterpillar dealer.

Knowthewidthofyourattachmentssoproperclearancecanbemaintainedwhenoperatingnear fences,boundaryobstacles,etc.

Wearahardhat,protectiveglasses,andotherprotectiveequipmentasrequiredbyjobconditions.

Donotwearlooseclothingorjewelrythatcancatchoncontrolsorotherpartsofthemachine.

Makecertainallprotectiveguardsandcoversaresecuredinplaceonthemachine.

Keepthemachine,especiallythedeck,walkwaysandsteps,freeofforeignmaterial,suchas debris,oil,toolsandotheritemswhicharenotpartofthemachine.

Securealllooseitemssuchaslunchboxes,tools,andotherobjectswhicharenotpartofthe machine.

Knowtheappropriatework-sitehandsignalsandwhogivesthem.Acceptsignalsfromoneperson only.

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorothersmokingmethodorinhaling fumesreleasedfromaflamecontactingairconditionerrefrigerantgas,cancausebodilyharmor death.Donotsmokewhenservicingairconditionersorwhereverrefrigerantgasmaybepresent.

Neverputmaintenancefluidsintoglasscontainers.

Useallcleaningsolutionswithcare.

Reportallneededrepairs.

Donotallowunauthorizedpersonnelonthemachine.

*Machineparkedonlevelground.

*Allattachmentsareloweredtotheground.

*AttachmentcontrolsinHOLDposition.

*TransmissioncontrolinNEUTRAL.

*Transmissionleverlockengaged.

*Parkingbrakecontrolengaged.

*Enginestopped.

*KeystartswitchOFFandthekeyremoved.

*ThebatterydisconnectswitchOFFandthekeyremoved.

PressureAir

Pressureaircancausepersonalinjury.Whenusingpressureairforcleaning,wearaprotective faceshield,protectiveclothing,andprotectiveshoes.

Themaximumairpressuremustbebelow205kPa(30psi)forcleaningpurposes.

FluidPenetration

Personalinjuryordeathcanresultfromimproperlycheckingforaleak.Alwaysuseaboardor cardboardwhencheckingforaleak.Escapingfluidunderpressure,evenapin-holesizeleak,can penetratebodytissue,causingseriousinjury,andpossibledeath.Iffluidisinjectedintoyourskin, itmustbetreatedbyadoctorfamiliarwiththistypeofinjuryimmediately.

AsbestosInformation

CaterpillarproductsandreplacementpartsareshippedfromCaterpillarasbestosfree.Caterpillar recommendstheuseofonlygenuineCaterpillarreplacementparts.Ifanyreplacementparts containingasbestosareused,thefollowingguidelinesshouldbeusedinhandlingthesepartsand asbestosdebris.

Cautionshouldbeusedtoavoidbreathingdustthatmightbegeneratedwhenhandling componentscontainingasbestosfibers.Ifthisdustisinhaled,itcanbehazardoustoyourhealth. ComponentsinCaterpillarproductsthatmightcontainasbestosfibersarebrakepads,brakeband andliningassemblies,clutchplatesandsomegaskets.Theasbestosusedinthesecomponentsis usuallyboundinaresinorsealedinsomeway.Normalhandlingisnothazardousaslongas airbornedustwhichcontainsasbestosisnotgenerated.

Ifdustwhichcancontainasbestosispresent,thereareseveralcommonsenseguidelinesthat shouldbefollowed.

*Neverusecompressedairforcleaning.

*Avoidbrushingorgrindingofmaterialscontainingasbestos.

*Forcleanup,usewetmethodsoravacuumequippedwithahighefficiencyparticulateair (HEPA)filter.

*Useexhaustventilationonpermanentmachiningjobs.

*Wearanapprovedrespirator,ifthereisnootherwaytocontrolthedust.

*Complywithapplicablerulesandregulationsfortheworkplace(forexampleinthe U.S.A.,OSHArequirementsassetforthin29CFR1910.1001).

*Followenvironmentalrulesandregulationsfordisposalofasbestos.

*Avoidareaswhereasbestosparticlesmightbeintheair.

CrushingorCuttingPrevention

Supportequipmentandattachmentsproperlywhenworkingbeneaththem.Donotdependon hydrauliccylinderstoholdthemup.Anattachmentcanfallifacontrolleverismoved,orifa hydrauliclinebreaks.

Neverattemptadjustmentswhilethemachineismovingortheengineisrunningunlessotherwise specified.

Wherethereareattachmentlinkages,theclearanceinthelinkageareaincreasesordecreaseswith movementoftheattachment.

Stayclearofallrotatingandmovingparts.

Keepobjectsawayfrommovingfanblades.Theythroworcutanyobjectortoolthatfallsoris pushedintothem.

Donotuseakinkedorfrayedwireropecable.Weargloveswhenhandlingwireropecable.

Retainerpins,whenstruckwithforce,canflyoutandinjurenearbypersons.Makesuretheareais clearofpeoplewhendrivingretainerpins.

Wearprotectiveglasseswhenstrikingaretainerpintoavoidinjurytoyoureyes.

Chipsorotherdebriscanflyoffobjectswhenstruck.Makesurenoonecanbeinjuredbyflying debrisbeforestrikinganyobject.

RolloverProtectiveStructure(ROPS)orFallingObjectsProtectiveStructure(FOPS)

ROPSorFOPSisaguardlocatedabovetheoperator'scompartmentandsecuredtothemachine.

ToavoidpossibleweakeningoftheROPSorFOPS,contactaCaterpillardealerbeforealtering, byaddingweightto,weldingon,orcuttingordrillingholesintothestructure.

AnyalterationnotspecificallyauthorizedbyCaterpillarinvalidatesCaterpillar'sROPSandFOPS certification.TheprotectionofferedbythisROPS/FOPSisimpairedifithasbeensubjectedto structuraldamage.Structuraldamagecanbecausedbyanoverturnaccident,byfallingobjects, etc.

Donotmountanyitemsuchasfireextinguishers,firstaidkits,orlightsbyweldingbracketstoor drillingholesinanyROPS/FOPSstructure.ContactyourCaterpillardealerformounting guidelines.

BurnPrevention

Coolant

Atoperatingtemperature,theenginecoolantishotandunderpressure.Theradiatorandalllines toheatersortheenginecontainhotwaterorsteam.Anycontactcancausesevereburns.

Steamcancausepersonalinjury.

Checkthecoolantlevelonlyaftertheenginehasbeenstoppedandthefillcapiscoolenoughto removewithyourbarehand.

Removethecoolingsystemfillcapslowlytorelievepressure.

Coolingsystemadditivecontainsalkalithatcancausepersonalinjury.Avoidcontactwiththe skin,eyes,andmouth.

Allowcoolingsystemcomponentstocoolbeforedraining.

Oils

Hotoilandcomponentscancausepersonalinjury.Donotallowhotoilorcomponentstocontact theskin.

Atoperatingtemperature,thehydraulictankishotandcanbeunderpressure.

Removethehydraulictankfillcaponlyaftertheenginehasbeenstoppedandthefillcapiscool enoughtoremovewithyourbarehand.

Removethehydraulictankfillcapslowlytorelievepressure.

Relieveallpressureinair,oil,fuel,orcoolingsystemsbeforeanylines,fittings,orrelateditems aredisconnectedorremoved.

Movethehydrauliccontrolleverstoallpositionstoreleasethepressureinthehydraulicsystem.

Batteries

Batteriesgiveoffflammablefumeswhichcanexplode.

Donotsmokewhenobservingthebatteryelectrolytelevels.

Electrolyteisanacidandcancausepersonalinjuryifitcontactsskinoreyes.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

FireorExplosionPrevention

Allfuels,mostlubricants,andsomecoolantmixturesareflammable.

Fuelleakedorspilledontohotsurfacesorelectricalcomponentscancauseafire.

Donotsmokewhilerefuelingorinarefuelingarea.

Donotsmokeinareaswherebatteriesarecharged,orwhereflammablematerialsarestored.

Batteriesinseriescanbelocatedinseparatecompartments.Whenusingjumpercablesalways connectpositive(+)cabletopositive(+)terminalofbatteryconnectedtostartersolenoidand negative(-)cablefromexternalsourcetostarternegative(-)terminal.(Ifnotequippedwithstarter negative(-)terminal,connecttoengineblock.)

SeethetopicEngineStartingintheOperationSectionofthismanualfordetailedstarting instructions.

Cleanandtightenallelectricalconnections.Checkdailyforlooseorfrayedelectricalwires.Have alllooseorfrayedelectricalwirestightened,repaired,orreplacedbeforeoperatingthemachine.

Keepallfuelsandlubricantsstoredinproperlymarkedcontainersandawayfromallunauthorized persons.

Storealloilyragsorotherflammablematerialinaprotectivecontainer.Storecontainerinasafe place.

Donotweldorflamecutonpipesortubesthatcontainflammablefluids.Cleanpipesortubes thoroughlywithnonflammablesolventbeforeweldingorflamecuttingonthem.

Removeallflammablematerialssuchasfuel,oil,andotherdebrisbeforetheyaccumulateonthe machine.

Ifatallpossibledonotexposethemachinetoflames,burningbrush,etc.

Shields,whichprotecthotexhaustcomponentsfromoilorfuelsprayintheeventofaline,tube, orsealfailure,mustbeinstalledcorrectly.

FireExtinguisher

Haveafireextinguisheravailableandknowhowtouseit.Inspectandhaveitservicedas recommendedonitsinstructionplate.

*Recommendedlocationforstorageoffireextinguisher.

Lines,Tubes,andHoses

Donotbendorstrikehighpressurelines.Donotinstallbentordamagedlines,tubes,orhoses. Repairanylooseordamagedfuelandoillines,tubes,andhoses.Leakscancausefires.Contact yourCaterpillardealerforrepairorreplacement.

Checklines,tubes,andhosescarefully.Donotuseyourbarehandtocheckforleaks.Useaboard orcardboardtocheckforleaks.SeethetopicFluidPenetrationintheSafetySectionfordetailed information.Tightenallconnectionstotherecommendedtorque.Replaceifanyofthefollowing conditionsarefound.

*Endfittingsdamagedorleaking.

*Outercoveringchafedorcutandwirereinforcingexposed.

*Outercoveringballooninglocally.

*Evidenceofkinkingorcrushingoftheflexiblepartofhose.

*Armoringembeddedintheoutercover.

*Endfittingsdisplaced.

Makesurethatallclamps,guards,andheatshieldsareinstalledcorrectlytopreventvibration, rubbingagainstotherparts,andexcessiveheatduringoperation.

MountingandDismounting

*Mountanddismountthemachineonlywherestepsand/orhandholdsareprovided.

*Inspect,andwhennecessary,cleanandhaverepairsmadetostepsandhandholdsbefore mountinganddismounting.

*Facethemachinewhenmountinganddismounting.

*Maintainathree-pointcontact(twofeetandonehandoronefootandtwohands)withthe stepsandhandholds.

*Nevergetonoroffamovingmachine.

*Neverjumpoffthemachine.

*Donottrytoclimbonoroffthemachinewhencarryingtoolsorsupplies.Useahandline topullequipmentupontotheplatform.

*Donotuseanycontrolsashandholdswhenenteringorleavingtheoperator's compartment.

AlternateExit

Machineswithcabsareequippedwithalternateexits.Therearwindowcanbeusedasanalternate exit.Slidethewindowopenorusethehammertobreaktheglass.

BeforeStartingEngine

Starttheengineonlyfromtheoperator'scompartment.Nevershortacrossthestarterterminalsor acrossthebatteries,asthiscouldbypasstheengineneutral-startsystemaswellasdamagethe electricalsystem.

Inspecttheconditionoftheseatbeltandmountinghardware.Replaceanydamagedorwornparts. Replacetheseatbeltregardlessofappearance,afterthreeyearsofuse.

Adjusttheseattoallowfulltravelofthepedalswhentheoperatorisseatedagainsttheseatback.

Makesurethemachineisequippedwithalightingsystemasrequiredbyconditions.

Makesurealllightsareworkingproperly.

Makesurenooneisworkingon,underneath,orclosetothemachinebeforestartingtheengineor beginningtomovethemachine.Makesuretheareaisfreeofpersonnel.

Operatethemachinewiththeappropriatecounterweightsorrearattachmentsinplace.

EngineStarting

DonotstarttheengineormoveanyofthecontrolsifthereisaDONOTOPERATEorsimilar warningtagattachedtothekeystartswitchorcontrols.

MoveallhydrauliccontrolstotheHOLDpositionbeforestartingtheengine.

MovethetransmissioncontrollevertoNEUTRAL.

Engagetheparkingbrakecontrol.

Dieselengineexhaustcontainsproductsofcombustionwhichcanbeharmfultoyourhealth. Alwaysstartandoperatetheengineinawell-ventilatedarea.Ifinanenclosedarea,ventthe exhausttotheoutside.

BeforeOperatingMachine

Clearallpersonnelfromthemachineandthearea.

Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaswires,ditches,etc.

Besureallwindowsareclean.Securethedoorsandwindowsineithertheopenorshutposition.

Adjusttherearviewmirror(s)(ifequipped)forbestvision,especiallyclosetothemachine.

Makesurethemachinehorn,theback-upalarm(ifequipped)andallotherwarningdevicesare workingproperly.

Fastentheseatbeltsecurely.

MachineOperation

Operatethemachineonlywhileseatedandwiththeseatbeltfastened.

Operatethecontrolsonlywiththeenginerunning.

Alwaysoperatethemachinewitheitherappropriatecounterweightsorrearattachmentsinplace.

Checkforproperoperationofallcontrolsandprotectivedeviceswhilemovingslowlyinanopen area.

Theoperatormustbesatisfiedthatnooneisendangeredbeforemovingthemachine.

Donotallowridersonthemachineunlessadditionalseat,seatbelt,andRolloverProtective Structure(ROPS)orFallingObjectProtectiveStructureareprovided.

Reportanyneededrepairsnotedduringoperation.

Carryattachmentsclosetotheground,approximately40cm(15in)abovegroundlevel.

Stayasafedistancefromtheedgeofcliffs,overhangs,andslideareas.

Ifthemachinebeginstosidesliponagrade,immediatelydisposeoftheloadandturnthemachine downhill.

Becarefultoavoidtheconditionwhichcouldleadtotippingwhenworkingonhills,banks,or slopes,andwhencrossingditches,ridges,orotherobstructions.

Workupanddownslopes,ratherthansideways,wheneverpossible.

Keepthemachineundercontrolanddonotworkitoveritscapacity.

Besurehitchpointsandthetowingdeviceareadequate.

Connecttrailingequipmenttoadrawbarorhitchonly.

Neverstraddleawireropecableorsimilardevice,norallowotherstodoso.

Nopersonnelshouldbebetweenthemachineandtrailingequipmentwhenmaneuveringto connectthem.Blockthetongueorhitchoftrailingequipmenttoalignitwiththedrawbarorhitch.

Knowthemaximumheightandreachofyourmachine.

AlwayskeeptheRolloverProtectiveStructure(ROPS)orFallingObjectProtectiveStructure (FOPS)(ifequipped)installedwhenoperatingthemachine.

MachineParking

Parkonalevelsurface.Ifitisnecessarytoparkonagrade,blockthetrackssecurely.

Applytheservicebrakestostopthemachine.

MovethetransmissioncontrollevertoNEUTRALandthespeedcontroltoLOWIDLE.

Engagethetransmissionleverlock.

Engagetheparkingbrakecontrol.

Lowerallattachmentstotheground.

Moveallimplementcontrolstotheneutralposition.

Stoptheengine.

TurnthekeystartswitchtoOFFandremove.

TurnthebatterydisconnectswitchtoOFFandremovethekeywhenleavingthemachineforan extendedperiodofamonthorlonger.Thispreventsbatterydrainbyshortcircuitsorcurrentdraw madebysomeofthecomponents,orbyvandalism.

LoaderBucket/RipperLoweringwithEngineStopped

Theoperatormustbesatisfiedthatnooneisendangeredbeforeloweringtheattachments.

Thebucketcanbeloweredbypushingtheimplementcontrolleverforward.Releasethecontrol leveranditreturnstotheHOLDposition.

Therippercanbeloweredbymovingtherippercontrollevertotheright.Releasethecontrollever anditreturnstotheHOLDposition.

SoundandVibrationInformation

SoundLevel

Theoperatorsoundpressurelevelforthismachinewithaproperlyinstalledandmaintainedclosed cabconfigurationis79dB(A).

Measurementisobtainedonastaticmachinewiththeproceduresandcabconditionsasdescribed inISO6394or86/662/EEC.

VibrationLevel

Hands/Arms:Theweightedrootmeansquareaccelerationtowhichthehands/armsaresubjected, islessthanthe2.5m/s2requirement.

WholeBody:Theweightedrootmeansquareaccelerationtowhichthewholebodyissubjectedis lessthanthe0.50m/s2requirement.

Measurementsareobtainedonarepresentativemachine,usingmeasuringproceduresassetforth inthefollowingstandards:ISO2631/1,ISO5349,andSAEJ1166.

Transportation

Fordetailedlifting/tiedowninformation,seethetopicTransportationInformationintheOperation Sectionofthismanual.

Towing

Fordetailedtowinginformationandtowingcapacity,seethetopicTowingInformationinthe OperationSectionofthismanual.

PrivateNetworkForSISLicensees.

MonAug2101:08:43UTC+05302023

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