Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
Foreword
SMCS-1000;7000
LiteratureInformation
s00272057
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsthatcanbedifferentfromyour worktool.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour worktoolwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machinethatyourworktoolisinstalledon.
Wheneveraquestionarisesregardingyourworktool,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofsafetysignsandlabelsusedontheworktool.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthisworktool.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,worktoolcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheworktool.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheworktoolanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyserviceintervals.Itemswithoutspecificintervalsarelistedunderthewhenrequired interval.Itemsinthemaintenanceintervalsschedulearereferencedtodetailedinstructionsthat follow.
MaintenanceIntervals
Calendarintervalsshown(daily,weekly,monthly,etc)canbeusedinsteadofservicehourmeter intervalsiftheyprovidemoreconvenientservicingschedulesandapproximatetheindicatedservice hourmeterreading.Recommendedserviceshouldalwaysbeperformedattheintervalthatoccurs first.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalsschedulemightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine OperationandMaintenanceManual
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011 i01203214
HydraulicFittings-Inspect
SMCS-5057-040-X6
Checkallhydraulicfittingsfordamagedfittingsorleaks.Replacealldamagedpartsormissingparts. Wipeallfittingsbeforeyouconnectthehydrauliclines.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
LogandLumberFork-Lubricate
SMCS-6114-086
Note:Wipeallthefittingsbeforeyoulubricatethefittings. Lubricatethefittings(1),(2),and(3).Therearesixfittings.
ReferenceRefertoOperationandMaintenanceManual,SEBU6250,"CaterpillarMachineLubricant Recommendations"forinformationonlubricants.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
MaintenanceIntervalSchedule
SMCS-6700
Every10ServiceHoursorDaily
HydraulicFittings-Inspect LogandLumberFork-Lubricate
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
i01828834
WeldingonMachinesandEngineswithElectronicControls
SMCS-6700
Properweldingproceduresarenecessaryinordertoavoiddamagetotheelectroniccontrolsandtothe bearings.Thefollowingstepsshouldbefollowedinordertoweldonamachineoranenginewith electroniccontrols.
Note:Ifyouareweldingonaworktool,removetheworktoolfromthehostmachinebeforewelding.
1.Turnofftheengine.
2.TurnthebatterydisconnectswitchtotheOFFposition.Ifthereisnobatterydisconnectswitch, removethenegativebatterycableatthebattery.
3.Clampthegroundcablefromtheweldertothecomponentthatwillbewelded.Placetheclamp ascloseaspossibletotheweld.Makesurethattheelectricalpathfromthegroundcabletothe componentdoesnotgothroughanybearing.Usethisprocedureinordertoreducethe possibilityofdamagetothefollowingcomponents:
Bearingsofthedrivetrain
Hydrauliccomponents
Electricalcomponents
Othercomponentsofthemachine
DoNOTuseelectricalcomponents(ECMorECMsensors)or electroniccomponentgroundingpointsforgroundingthewelder.
4.Protectanywiringharnessesfromthedebriswhichiscreatedfromwelding.Protectanywiring harnessesfromthesplatterwhichiscreatedfromwelding.
5.Usestandardweldingproceduresinordertoweldthematerialstogether.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
DailyInspection
SMCS-6700
Personalinjuryordeathcanresultfromimproperlycheckingforaleak. Alwaysuseaboardorcardboardwhencheckingforaleak.Escaping airorfluidunderpressure,evenapin-holesizeleak,canpenetratebody tissuecausingseriousinjury,andpossibledeath.
Iffluidisinjectedintoyourskin,itmustbetreatedimmediatelybya doctorfamiliarwiththistypeofinjury.
i03452980
NOTICE
Accumulatedgreaseandoilonaworktoolisafirehazard.
Removedebriswithsteamcleaningorhighpressurewateratanytime asignificantquantityofoilisspilledontheworktool.
Note:Theworktoolshouldberemovedfromthequickcouplerduringthedailyinspectionof theworktool.Uncouplingtheworktooldailyhelpstopreventthecouplerwedgesfrom sticking.
Forthemaximumservicelifeoftheworktool,makeathoroughwalk-aroundinspectionbeforeyou mountthemachineandbeforeyoustarttheengine.
Positiontheworktoolonalevelsurface.Uncoupletheworktoolfromthequickcoupler.Referto OperationandMaintenanceManual,"Operation-UncouplingtheWorkTool".
Lowerthequickcouplertothegroundinfrontofthemachine.Stoptheengineonthehostmachine. Removetheenginestartswitchkeybeforeexitingthemachine.RefertotheOperationand MaintenanceManualofthehostmachineforadditionalinformation.
Cleananydebrisfromtheforks.
Cleananydebrisfromthecarriageassembly.
Inspecttheworktoolforthefollowingconditions:loosebolts,brokenparts,missingpartsandworn parts.
Checkthecarriageassemblyandtheforktinesforwearorfordamage.Inspectthewelds,thelocks, theshafts,andtheforktinesfordamage.Ifthecomponentsaredamaged,consultyourCaterpillar dealer.
Checktheforktinesdailyforanytwistingorbendingoftheforktines.Ifanytwistingorbendingis observed,theforktinesshouldbechangedpriortoanyliftingoperation.Iftheforktinesaredamaged, consultyourCaterpillardealer.
Ifthelogandlumberforksarenotoperatedforlongperiods,thelogforksmustbelubricated.Refer toOperationandMaintenanceManual,"LogFork-Lubricate"forinformationonlubricatingthe forks.
Performallrepairsbeforetheworktoolisputintoservice.
Checkthesafetymessages.Replacethesafetymessageswhenthesafetymessagesaredamaged. Replacethesafetymessageswhenyoucannotreadthesafetymessages.Replacethesafetymessages whenthesafetymessagesaremissing.
Coupletheworktooltothequickcoupler.RefertoOperationandMaintenanceManual,"OperationCouplingtheWorkTool".Aftertheworktooliscoupled,ensurethatthecouplerwedgesarefully engagedintotheworktool.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuOct2112:13:33UTC+05302021
Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
LiftingandTyingDown
SMCS-7500
Improperliftingortyingdowncanallowtheloadtoshiftcausinginjury ordeath.
i03790311
Note:Beforeyouliftthefork,refertotheOperationandMaintenanceManual,"Specifications"for theweightofyourfork.
LiftingtheFork
Note:Forliftingobjects,useproperlyratedcablesandproperlyratedslings.Positionthelifting deviceinordertokeeptheforklevel.
Illustration1g02048033
1.Usetwoliftingstrapsthatareequalinlength.
2.Placeoneliftingstraparoundthetubeofthecarriagenearoneend.
3.Placetheotherliftingstraparoundthetubeofthecarriageneartheotherend.
4.Installtheloopsthatareontheendsofeachoftheliftingstrapsontoahoist.Usethehoisttolift thefork.
TyingDowntheFork
Donottietheforkdownusingthepinboressincethiscandamagepinbores.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
Donotrotatetheforksbackwithaloadwhenattachedtoamachine withaZbarlinkage.TheZbarlinkagecouldpushtheloadoffofthe tinesordamagethemachinelinkage.
Seriousinjuryordeathmayresultfrompushingtheloadoffthetines.
This is the sample of the manual Click on the download link for complete Manual
Typicalexample
1.Openthetopclamp.Positiontheforkinthecenteroftheload.
2.Movethehostmachineforwardintopositionandengagetheload.Thehostmachineshouldbe squarewiththeload.Spacetheforktinesevenlyundertheload.
3.Movethehostmachineforwarduntiltheloadtouchestheuprightsontheforks.
4.Closethetopclamp.Tilttheforksbackwardinordertoholdtheloadagainsttheuprightson theforks.Raisetheload.
5.Operatethehostmachineinreverseuntiltheloadisclearfromthepile.Lowertheload.
6.Lowertheloadintothetravelposition.Forthebestoperatorvision,carrytheloadclosetothe ground.
7.Travelwiththeloaduphillonupgrades.Travelwiththeloaduphillondowngrades.Forbetter vision,travelinreversewithbulkyloads.
Typicalexample
8.Positiontheloadovertheunloadingarea.Tilttheforkdownwardandraisetheclampinorder toreleasetheload.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
i03453800
Shipping
SMCS-7500
1.Placetheforktinesofthelogandlumberforkonapallet.
2.Tiethehydraulichosestothelogandlumberforkinordertokeepthehosesofftheground.If protectivecapsareavailable,installthecapsonthequickdisconnectfittings.
3.Usetie-downsinordertosecurethelogandlumberforktothepallet.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
Storage
SMCS-0355
i03453820
Storethelogforksothattheforktinesarepositionedflatontheground.Tieanyhydraulichosesto thelogandlumberforkinordertokeepthehosesofftheground.Ifcapsareavailable,installcaps overthehydraulicfittingsinordertoprotectthefittings.Installcapsoverthehydraulicfittingsin ordertokeepdirtoutofthefittings.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011 i01214623
TransportPosition
SMCS-7500
Travelwiththelogandlumberforkaslowaspossibletotheground.Youshouldstillmaintain groundclearance.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual (Custom)LumberFork
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
i03638044
WorkToolInstallationandRemoval
SMCS-6700-010
InstallationProcedure
1.Cleanallofthepinsandtheboresforthepins.
2.Alignthelowerboresofthelogandlumberforkwiththeboresintheliftarms.
3.Installthepinsandlockthepins.
4.Movethetiltlinkageuntiltheboresonthetiltlinkageandtheupperboreofthelogandlumber forkarealigned.
5.Installthepinsandlockthepins.
Note:BeforeyouusethelumberforkontheWheelLoader,youmustremovethestrapsforshipping thefork.Thereisonestraponeachforktine.Afteryouremovethestrap,grindthesurfacestoa smoothfinish.
Note:Ifthehostmachineisequippedwithaquickcoupler,refertotheOperationandMaintenance Manualforthequickcouplerthatisinstalledonthehostmachine.
RemovalProcedure
1.Placethelogandlumberforkonasurfacethatisflatandsolid.
2.Stoptheengine.Inordertorelievethepressureinthehydraulicsystem,cyclethecontrolsfor thehydraulicsystem.
3.Removethepinfromthetiltlinkageandtheupperboreofthelogandlumberfork.
4.Starttheengineandmovethetiltlinkageawayfromthelogandlumberfork.
5.Removethepinsfromthelowerboresofthelogandlumberforkandtheliftarmsofthehost machine.
6.Movethehostmachineawayfromthelogandlumberfork.
7.Afterthelogandlumberforkhasbeenremoved,coatallofthebushingsinthepinboreswith grease.Coatalloftheunusedpinswithgrease.
Note:Ifthehostmachineisequippedwithaquickcoupler,refertotheOperationandMaintenance Manualforthequickcouplerthatisinstalledonthehostmachineforproperremovalofthelogand lumberfork.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
ApprovedMachines
SMCS-6700
i04393970
Ensurethatthehostmachineiscompatiblewiththeworktool.Theserialnumberplatewilllistthe compatiblemachinemodel.ContactyourCaterpillardealerforadditionalinformation.
Note:MachinesthatareequippedwithFusioncouplerscanattachtoanyworktoolwiththeFusion interface.Worktoolsthataredesignedforsmallermachineswillnothandletheforcesthatlarger machinescangenerate.Ensurethatthehostmachineiscompatiblewiththeworktool.Damagetothe worktoolmayresultfromanincorrectmachineapplication.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
DeclarationofConformity
SMCS-1000;6700;7000
i03789489
Table1
AnECDeclarationofConformitydocumentwasprovidedwiththemachineifitwas manufacturedtocomplywithspecificrequirementsfortheEuropeanUnion.Inordertodetermine thedetailsoftheapplicableDirectives,reviewthecompleteECDeclarationofConformity providedwiththemachine.TheextractshownbelowfromanECDeclarationofConformityfor machinesthataredeclaredcompliantto2006/42/ECappliesonlytothosemachinesoriginallyCE markedbythemanufacturerlistedandwhichhavenotsincebeenmodified.
ECDECLARATIONOFCONFORMITYOFMACHINERY
Manufacturer: CaterpillarInc. Peoria,IL. USA
PersonauthorizedtocompiletheTechnicalFileandtocommunicaterelevantpart(s)ofthe TechnicalFiletotheAuthoritiesofEuropeanUnionMemberStatesonrequest:
Standards&RegulationsManager,Caterpillar FranceS.A.S40, AvenueLeon-Blum,B.P.55,38041GrenobleCedex 9,France
I,theundersigned,_________,herebycertifythattheconstructionequipmentspecified hereunder
Description:GenericDenomination:ForestryEquipment
Function: ForkwithTopClamp
Model/Type:LumberFork
SerialNumber:
CommercialName:CaterpillarInc.
FulfillsalltherelevantprovisionsofthefollowingDirectives
Directives
2006/42/EC N/A
Doneat: Signature
Date:
Name/Position
Note:TheaboveinformationwascorrectasofNovember2009,butmaybesubjecttochange, pleaserefertotheindividualdeclarationofconformityissuedwiththemachineforexactdetails.
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Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
i03789477
PlateLocationsandFilmLocations
SMCS-6700
SerialNumber
Illustration1g02047253
Theserialnumberplate(1)islocatedattherearofthecarriageonthefork.
Illustration2g01474613
(1)Serialnumberplate
CaterpillarWorkToolsareidentifiedwithserialnumbers.
Forquickreference,recordtheidentificationnumbersinthespacesthatareprovidedbelowthe illustration.
SerialNumberoftheWorkTool____________________
Model____________________
YearofManufacture____________________
ApproximateWeight____________________
EuropeanUnion
Forworktoolsthatarecompliantto"2006/42/EC",thefollowinginformationisstampedontothe serialnumberCEplate.
Forquickreference,recordtheidentificationnumbersinthespacesthatareprovidedbelow.
SerialNumber____________________
ModelNumber____________________
YearofConstruction____________________
Mass(kg)____________________
CEMark
TheCEmarkislocatedontheserialnumberplate(1).
Product:WHEELLOADER
Model:930HWHEELLOADERDHC
Configuration:928HZ930HWheelLoaderDHC00001-UP(MACHINE)POWEREDBYC6.6Engine OperationandMaintenanceManual
MediaNumber-GEBU0013-01PublicationDate-01/06/2011DateUpdated-10/06/2011
Failuretocomplytotheratedloadcancausepossiblepersonalinjury orpropertydamage.Reviewtheratedloadofaparticularworktool beforeperforminganyoperation.Makeadjustmentstotheratedload asnecessaryfornon-standardconfigurations.
Note:Ratedloadsshouldbeusedasaguideline.Worktools,unevengroundconditions,softground conditions,orpoorgroundconditionshaveeffectsonratedloads.Theoperatorisresponsiblefor beingawareoftheseeffects.
This is the sample of the manual Click on the download link for complete Manual