914G Caterpillar Compact Wheel Loader Operation and Maintenance Manual by quality service repair manual

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

Foreword

SMCS-4310-086-SN;4338-086-SN

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

TueMar211:03:49UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i00802385

AirConditioner-Test

SMCS-7320-081

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgascancausebodilyharmordeath.Donot smokewhenservicingairconditionersorwhereverrefrigerantgasmay bepresent.

1.Starttheengineandruntheengineathighidle.

Illustration1g00387723

2.Pressthetopoftheairconditionerswitch(1).

3.Settheairconditionerswitchknob(2)tothesettingformaximumcooling.Setthefanspeed switchknob(3)toHIGH.

4.Allowtheairconditioningsystemtostabilizefortwominutes.

Illustration3g00448380

5.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

Illustration2g00387726

6.Tocheckthesystemforrefrigerant,feelthesuctionline(1)andthedischargeline(2).

Ifthesystemcontainsrefrigerant,thedischargelinewillbewarmerthanthesuctionline. Ifthesystemdoesnotcontainrefrigerantorthesystemisverylowonrefrigerant,poorcooling willresult.

TueMar215:06:19UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

ArticulationBearings-Lubricate

SMCS-7057-086;7065-086;7066-086

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

i00802434

Illustration2g00389097

Applylubricanttotheremotefittingsforthepivotbearings.

TueMar215:06:32UTC+05302021

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

AxleOscillationBearings-Lubricate

SMCS-3268-086;3278-086

Wipetheremotegreasefittingsbeforeyouapplylubricanttotheremotegreasefittings.

Illustration1g02746176

i04593076

Theremotegreasefittingsfortheaxleoscillationbearingsarelocatedinthecenterofthemachineon theleftside.

Illustration2g00389099

Applylubricanttotheremotegreasefittingsfortheaxleoscillationbearings.

TueMar215:06:47UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

BackupAlarm-Test

SMCS-7406-081

TurntheenginestartswitchkeytoONinordertoperformthetest.

Applytheservicebrake.MovethetransmissiondirectioncontrollevertoREVERSEposition.

Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.

Thebackupalarmismountedonthelowerleftcornerofthereargrill.

i00058428

Illustration1g00102237

Athree-positionswitchattherearofthebackupalarmregulatestheintensityofsound.

Thealarmissetatthehighestsoundlevelwhenthemachineisshippedfromthefactory.Thesetting shouldremainonhigh,unlessthejobsiterequiresalowerintensityofsound.

TueMar215:07:01UTC+05302021

This is the sample of the manual Click on the download link for complete Manual

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine OperationandMaintenanceManual

Thebatteriesarelocatedontherightsideoftheenginecompartment.Theenginecompartmentis locatedonthebacksideofthemachine.Usetheproprodtoholdtheengineaccessdooropen.

Tightenthebatteryretainersonallbatteriesatevery1000hourinterval.

Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmoreoften, asrequired:

•Cleanthetopofthebatterieswithacleancloth.

•Keeptheterminalscleanandcoattheterminalswithpetroleumjelly.

•Keeptheterminalcoversinplace.

1.Opentheengineaccessdoor.

2.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoatedwith petroleumjelly.Installtheterminalcoversafteryoucoattheterminals.

3.Closetheengineaccessdoor.

TueMar215:07:20UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i02039199

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.Returnusedbatteriestooneofthefollowing locations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Arecyclingfacility

TueMar215:07:34UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i00803195

Battery,BatteryCableorBatteryDisconnectSwitch-Replace

SMCS-1401-510;1402-510;1411-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

Illustration2g00448380

2.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

Illustration3g00389326

3.Ifthemachineisequippedwithabatterydisconnectswitch,turntheswitchtoOFF(1). Removethebatterydisconnectswitchkey.

Note:Ifthemachineisnotequippedwithabatterydisconnectswitch,disconnectthenegative batterycablefromtheframe.Then,continuewithstep5.

NOTICE

Donotallowthedisconnectedbatterycabletocontactthedisconnect switch.

4.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedtothe frame.

5.Disconnectthenegativebatterycableatthebattery.

6.Performthenecessaryrepairs.Replacethecableorthebatteries,asneeded.

7.Connectthenegativebatterycableatthebattery.

8.Connectthebatterycableatthebatterydisconnectswitch,ifequipped.Ifthemachineisnot equippedwithabatterydisconnectswitch,connectthenegativecabletotheframe.

9.Installthebatterydisconnectswitchkey.TurnthebatterydisconnectswitchtoON(2).

TueMar215:08:03UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i00803065

BatteryElectrolyteLevel-Check

SMCS-1401-535-FLV Table1

THETABLEFORTHEBATTERYELECTROLYTE

Tightenthebatteryretainersonallofthemachines.Tightenthebatteryretainersatevery1000hours. Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmoreoften.

•Cleanthetopofthebatterieswithacleancloth.

•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.

Abatteryshouldnotrequiremorethan30cc(1oz)ofwaterpercellperweek.Thisshouldexistwith theproperchargingrateandwithamoderateclimate.

Inextremetemperatures,checkthewaterinthecellsweekly.

Illustration2g00448380

1.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

2.Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoatthepostwithpetroleumjelly.

3.Inspecttheelectrolytelevelineachbatterycell.Amaintenancefreebatterydoesnotrequire inspection.Maintaintheelectrolyteleveltothebottomofthefilleropenings.Usedistilled water.Ifdistilledwaterisnotavailable,usecleandrinkingwater.

4.Closetheengineaccessdoor.

TueMar215:07:48UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

BrakeInspectionPorts(Rear)

Theportsforbrakeinspectionarelocatedontheaxles.Measurethethicknessofthebrakediscs.

Ifthethicknessofthebrakediscsis6.11mm(0.24inch)orless,replacethebrakediscs.Ifthe thicknessoftheoilgroovesis0.32mm(0.013inches)orless,changethebrakediscs.

RefertoDisassemblyandAssembly,SENR6768,"RemoveandInstallBrakes(Front)"and DisassemblyandAssembly,SENR6768,"RemoveandInstallBrakes(Rear)".

TueMar215:08:17UTC+05302021

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i00803142

BrakingSystem-Test

SMCS-4011-081;4267-081

Thereisnospecifictestfortheperformanceoftheservicebrakes.Ifyoususpectthattheperformance oftheservicebrakeshasdeteriorated,refertotheServiceManualorrefertoyourCaterpillardealer. Iftheperformanceoftheservicebrakesisinadequate,refertotheServiceManualorrefertoyour Caterpillardealer.

TueMar215:08:30UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002 i01920076

BucketCuttingEdges-Inspect/Replace

SMCS-6801-040;6801-510

Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbucketcuttingedges.

1.Raisethebucket.Placeablockunderthebucket.

2.Lowerthebuckettotheblocking.

Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenoughto removethecuttingedgesandtheendbits.

3.Removethebolts.Removethecuttingedgeandtheendbits.

4.Cleanthecontactsurfaces.

5.Usetheoppositesideofthecuttingedge,ifthissideisnotworn.

6.Installanewcuttingedge,ifbothedgesareworn.

7.Installthebolts.Tightentheboltstothespecifiedtorque.

8.Raisethebucket.Removetheblocks.

9.Lowerthebuckettotheground.

10.Afterafewhoursofoperation,checktheboltsforpropertorque.

TueMar215:08:44UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

TiltCylinderBearingsandBucketLinkageBearingsLubricate

SMCS-5104-086;6107-086

Wipeallgreasefittingsbeforeyouapplylubricanttothegreasefittings.

i00805310

Illustration2g00414605

Lubricatethegreasefittingsforthetiltcylinder(1).

Lubricatethegreasefittingsforthetiltlinkage(2). Thereisatotaloffivegreasefittings.

TueMar215:18:34UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:914GCOMPACTWHEELLOADER7ZM

Configuration:914GWheelLoader7ZM00440-UP(MACHINE)POWEREDBY3054Engine

OperationandMaintenanceManual 914GWheelLoader

MediaNumber-SEBU6868-03PublicationDate-01/06/2002DateUpdated-11/06/2002

BucketPivotPin-Lubricate

SMCS-6101-086;6107-086

Wipeallgreasefittingsbeforeyoulubricatethegreasefittings.

Illustration1g00391443

Applylubricanttothegreasefittings(1)forthelowerpivotpinsofthebucket.Thereisagrease fittingforeachsideofthebucket.

i00803171

This is the sample of the manual Click on the download link for complete Manual