Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourmachine whicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCatdealerfor thelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof warningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols,transportation andtowinginformation.
s00037320
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperator gainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)liststhe itemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelistedunderthe "WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepagenumberforthestepby-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.UsetheMaintenanceInterval Scheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedin themaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehours or3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10service hoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer, birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperatingcorrectly.As theheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceoftherequired maintenancelistedintheOwnerManual,OperationandMaintenanceManual,andServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,ortrading enginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceorelementof designinstalledonorinanengineormachinethatisincompliancewiththeregulations(40CFRPart89). Certainelementsofthemachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem, intakeairsystemandcoolingsystemmaybeemissionrelatedandshouldnotbealteredunlessapproved byCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadverselyaffect performancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchasbrakes,steering, androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurtherinformation.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapply toallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17character PIN.Thenewformatwilllooklikethefollowing:
Where:
1.Caterpillar'sWorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8character
SerialNumber(S/N).
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
SMCS-7452-040;7452-510
Someenginesareequippedwithadifferentialgaugeforinletairpressure.Thedifferentialgaugeforinlet airpressuredisplaysthedifferenceinthepressurethatismeasuredbeforetheaircleanerelementandthe pressurethatismeasuredaftertheaircleanerelement.Astheaircleanerelementbecomesdirty,the pressuredifferentialrises.
Inspect
Observetheairfilterserviceindicator.Theaircleanerelementshouldbecleanedortheaircleaner elementshouldbereplacedwhenoneofthefollowingconditionsoccur:
•Theyellowdiaphragmenterstheredzone.
•Theredpistonlocksinthevisibleposition.
Test
1.Checkforeaseofresetting.Theserviceindicatorshouldresetinlessthanthreepushes.
2.Checkthemovementoftheyellowcorewhentheengineisacceleratedtotheengineratedspeed. Theyellowcoreshouldlatchapproximatelyatthegreatestvacuumthatisattained.
3.Iftheserviceindicatordoesnotreseteasily,oriftheyellowcoredoesnotlatchatthegreatest vacuum,theserviceindicatorshouldbereplaced.Ifthenewserviceindicatorwillnotreset,theair linefortheserviceindicatormaybeplugged.
Replace
Replacetheserviceindicatorifthefollowingconditionsexist:
•Themachineisusedinaseverelydustyenvironment.
•Theengineisoverhauled.
•Majorcomponentsarereplaced.
Replacetheserviceindicatorannuallyregardlessoftheoperatingconditions.
Note:Whenanewserviceindicatorisinstalled,excessiveforcemaycrackthetopoftheserviceindicator. Tightentheserviceindicatortoatorqueof2N·m(18lbin).
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD Illustration1g01043245
1.Wipeoffthegreasefittingsbeforeyouapplylubricant.
2.Applylubricanttothegreasefittingsforthepivotbearings.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. TueApr2715:03:41UTC+05302021
i02019196
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
AxleOscillationBearings-Lubricate
SMCS-3268-086-BD;3278-086-BD
Wipetheremotegreasefittingsbeforeyouapplylubricanttotheremotegreasefittings.
Theremotegreasefittingsfortheaxleoscillationbearingsarelocatedinthecenterofthemachineonthe leftside.
i04593076
Illustration2g00389099
Applylubricanttotheremotegreasefittingsfortheaxleoscillationbearings.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueApr2715:03:57UTC+05302021
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
BackupAlarm-Test
SMCS-7406-081
Illustration1g01034357
Thebackupalarmislocatedattherearofthemachine.
1.TurntheenginestartswitchtoON.
2.Applytheservicebrakes.
3.Disengagetheparkingbrake.
4.MovethedirectionalcontroltoREVERSE.
Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntilthe directionalcontrolismovedtotheNEUTRALpositionortotheFORWARDposition.
i01999141
TueApr2715:04:13UTC+05302021
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
i01999170
1.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdtheengine accessdooropen.
2.Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminalscoated withpetroleumjelly.Installthepostcoverafteryoucoatthepostwithpetroleumjelly.Makesure thatthebatterycablesareinstalledsecurely.
3.Removetheproprod.Closetheengineaccessdoor.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueApr2715:04:27UTC+05302021
This is the sample of the manual Click on the download link for complete Manual
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
BatteryHold-Down-Tighten
SMCS-7257-527
Tightenthehold-downsforthebatteryinordertopreventthebatteriesfrommovingduringmachine operation.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
SMCS-1401-040;1401-510;1402-040;1402-510
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
i04593149
2.Opentheengineaccessdooronthebackofthemachine.Usetheproprodtoholdtheengineaccess dooropen.
3.TurnthebatterydisconnectswitchtotheOFFposition.Removethebatterydisconnectswitchkey.
Illustration2g00389326 (1)Off (2)ON 4.
NOTICE
Donotallowthedisconnectedbatterycabletocontactthedisconnect switch.
5.Disconnectthenegativebatterycablefromthedisconnectswitch.
6.Disconnectthenegativebatterycableatthebattery.
Illustration3g00389632
7.Disconnectthepositivebatterycableatthebattery.
8.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
9.Makeanynecessaryrepairs.Ifnecessary,replacethebatterycablesorthebattery.
10.Connectthepositivebatterycableatthebattery.
11.Connectthenegativebatterycableatthebattery.
12.Connectthebatterycableatthebatterydisconnectswitch.
13.InstallthekeyandturnthebatterydisconnectswitchON.
RecycletheBattery
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016 i01999569
Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
Note:Neverreplaceonebelt.Alwaysreplacetwobelts,ifequipped.
AirConditionerBelt
2.Inspecttheconditionoftheairconditionerbelt.Checkthetensionofthebelt.Iftheairconditioner beltrequiresadjustmentorreplacement,proceedtothe"Adjust"procedure.
Adjust
1.Loosenmountingbolt(2).Loosenadjustmentbolt(1).
2.Insertaratchetwithasquaredriveintohole(3).Usetheratchetasaleverinordertorotatethe compressoruntilthecorrectbelttensionisachieved.
Note:Thetensionofabeltwithmorethan30minutesofoperationatratedspeedshouldbe 445±44N(100±10lb).Thetensionofabeltwith30minutesofoperationorlessatratedspeed shouldbe578±111N(130±25lb).
3.Tightenadjustmentbolt(1).Tightenmountingbolt(2).
4.Recheckthebelttension.Ifthetensionisincorrect,repeatthe"Adjust"procedure.
Replace
1.Loosenmountingbolt(2).Loosenadjustmentbolt(1).
2.Insertaratchetwithasquaredriveintohole(3).Usetheratchetasaleverinordertorotatethe compressoruntilthebeltisloose.
3.Removethebelt.
4.Replacethebeltwithanewbelt.
5.Insertaratchetwithasquaredriveintohole(3).Usetheratchetasaleverinordertorotatethe compressoruntilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(1).Tightenmountingbolt(2).
AlternatorBelts
Illustration2g01039887
Inspect
1.Inspecttheconditionofthealternatorbelt.
Ifthealternatorbeltrequiresadjustmentorreplacement,proceedtothe"Adjust"procedure.
Adjust
1.Loosenmountingbolts(1).Loosenadjustmentbolt(2).
2.Movethealternatoruntilthecorrectbelttensionisachieved.
Note:Thetensionofabeltwithmorethan30minutesofoperationatratedspeedshouldbe355N (80lb).
3.Tightenadjustmentbolt(2).Tightenmountingbolts(1).
4.Recheckthebelttension.Ifthetensionisincorrect,repeatthe"Adjust"procedure.
Replace
1.Loosenmountingbolts(1).Loosenadjustmentbolt(2).
2.Movethealternatoruntilthebeltisloose.
3.Removetheoldbelt.
4.Installanewbelt.
5.Movethealternatoruntilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(2).Tightenmountingbolts(1).
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TueApr2715:07:09UTC+05302021
Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
BrakeAccumulator-Check
1.TurntheenginestartswitchtotheONposition.Thealertindicatorforbrakeoilpressureshould illuminateifthebrakingsystemisnotatnormaloperatingpressure.
2.Starttheengine.Runtheengineathalfspeedfortwominutesinordertoincreasetheaccumulator pressure.Thealertindicatorforbrakeoilpressureshouldgooff.
3.Stoptheengine.Applytheservicebrakepedalandreleasetheservicebrakepedaluntilthealert indicatorforbrakeoilpressurecomeson.Thiswilldecreasetheaccumulatorpressure.Aminimum ofthreeapplicationsoftheservicebrakepedalarerequired.
4.Ifthealertindicatorilluminatesbeforethreeapplicationsofthebrakepedal,measurethe accumulatorprechargepressure.Yourauthorizeddealercanmeasurethenitrogengaspressurein theaccumulator.Useonlydrynitrogengasforrecharging.
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
BrakingSystem-Test
SMCS-4011-081;4267-081
Reference:Forthecorrectprocedure,refertoSystemsOperation,TestingandAdjusting,RENR6495, "BrakeSystem".
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
Configuration:914G2CompactWheelLoaderandIT14G2IntegratedToolCarrierKNP00001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual 914G2andIT14G2CompactWheelLoaders
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
BucketCuttingEdges-Inspect/Replace
SMCS-6801-040;6801-510
Personalinjuryordeathcanresultfrombucketfalling.
Blockthebucketbeforechangingbucketcuttingedges.
1.Raisethebucket.Placeablockunderthebucket.
2.Lowerthebuckettotheblocking.
Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenoughto removethecuttingedgesandtheendbits.
3.Removethebolts.Removethecuttingedgeandtheendbits.
4.Cleanthecontactsurfaces.
5.Usetheoppositesideofthecuttingedge,ifthissideisnotworn.
6.Installanewcuttingedge,ifbothedgesareworn.
7.Installthebolts.Tightentheboltstothespecifiedtorque.
8.Raisethebucket.Removetheblocks.
9.Lowerthebuckettotheground.
10.Afterafewhoursofoperation,checktheboltsforpropertorque.
i01920076
TueApr2715:08:01UTC+05302021
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Product:COMPACTWHEELLOADER
Model:914G2COMPACTWHEELLOADERKNP
MediaNumber-SEBU8739-05PublicationDate-01/06/2014DateUpdated-20/12/2016
BucketPivotBearings-Lubricate
SMCS-6107-086-BD
1.Wipeoffthegreasefittingsbeforeyouapplylubricant.
2.Applylubricanttogreasefittings(1)forthelowerpivotpinsofthebucket.Thereisagreasefitting foreachsideofthebucket.
i02021756
3.Applylubricanttogreasefitting(2)fortheupperpivotpinofthebucket.
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Product:COMPACTWHEELLOADER
BucketTips-Inspect/Replace
Personalinjuryordeathcanresultfromthebucketfalling. Blockthebucketbeforechangingbuckettips.
BucketTips
i03657242
Illustration1g00101352
(1)Usable (2)Replacethetip. (3)Replacethetip.
Checkthebuckettipsforwear.Ifthebuckettiphasahole,replacethebuckettip.
1.Removethepinfromthebuckettip.Thepincanberemovedbyoneofthefollowingmethods.
Useahammerandapunchfromtheretainersideofthebuckettodriveoutthepin.
UseaPin-Master.FollowStep1.athroughStep1.cfortheprocedure.
Illustration2g00590670
(4)BackofPin-Master (5)Extractor
a.PlacethePin-Masteronthebuckettooth.
b.Alignextractor(5)withthepin.
c.StrikethePin-Masteratthebackofthetool(4)andremovethepin.
This is the sample of the manual Click on the download link for complete Manual
