Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
Foreword
SMCS-7566
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr811:45:09UTC+05302021
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
AccessDoorsandCovers-InsideJapanOnly
SMCS-7273-572;7273-573
EngineHood
i06886941
Pullupontheleftorrightsidehandle.Raisetheleftsideortherightsideenginehooduntilthehood supportcylinderlocksinposition.
Illustration1g06115848
LeftsideEngineaccess
Illustration2g06115870
RightsideEngineaccess
Squeezethelockonthecylindertolowerthehood.Lowerthehooduntilthehoodlatches.
BottomAccessCover
Illustration3g06115875
Loosenandremovefourboltstoremovecoverunderneathmachine.
FuseAccessDoor
Illustration4g06010278
TheFuseaccessdoorontherightside
FrontAccessDoor
Illustration5g01358974 (1)AccessDoor (2)KeySlot
Usetheignitionkeytoopenthefrontaccessdoor.Openthedoorawayfromthewindow.
RearAccess
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:13:50UTC+05302021
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Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
AccessDoorsandCovers
SMCS-7273-572;7273-573
EngineHood
Illustration1g03423704
Pullupontheleftorrightsidehandle.Raisetheleftsideortherightsideenginehooduntilthehood supportcylinderlocksinposition.
Illustration2g03428642
LeftsideEngineaccess
This is the sample of the manual Click on the download link for complete Manual
Illustration3g03428656
RightsideEngineaccess
Squeezethelockonthecylinderinordertolowerthehood.Lowerthehooduntilthehoodlatches. BottomAccessCover
Illustration4g03423717 Loosenandremovefourboltstoremovecoverunderneathmachine.
FuseAccessDoor
Illustration6g01358974 (1)AccessDoor (2)KeySlot
Usetheignitionkeyinordertoopenthefrontaccessdoor.Openthedoorawayfromthewindow.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:23:54UTC+05302021
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
AirCleanerDustValve-Clean/Inspect
SMCS-1051-571-VL
Servicetheairfilterelementswhenthealertindicatorforairfilterrestrictionlights.Referto OperationandMaintenanceManual,"AlertIndicators" forinformationabouttheindicator.
1.Opentheengineaccessdoor.
2.Theairfilterhousingislocatedontherightsideoftheenginecompartment.
3.Checkthedustvalveafterevery10servicehoursorattheendofeachday.Actuatethevalve bysqueezingthelipsofthevalveinordertoremoveanyaccumulateddebris.
ThuApr812:20:00UTC+05302021
PreviousScreen
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD
1.Wipeoffthegreasefittingsbeforeyouapplylubricant.
2.Applylubricanttothegreasefittingsforthepivotbearings. Copyright1993-2021CaterpillarInc.
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Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
AxleBreathers-Clean/Replace
SMCS-3278-070-BRE;3278-510-BRE
Illustration1g03589993 Thefrontaxlebreatherislocatedonthetopleftofthedifferentialhousing.
i05662728
Illustration2g03590032
Therearaxlebreatherislocatedonthetopleftofthedifferentialhousing
1.Cleantheareaaroundthebreathers.Removethebreatherfromthefrontandrearaxle.
2.Washthebreatherincleannonflammablesolvent.Wipethebreatherdryandcheckthebreather fordamage.
3.Installthecleanbreatherbackintotheaxle.Replacethebreatherifthebreatherisdamaged.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:20:33UTC+05302021
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
AxleOscillationBearings-Lubricate
SMCS-3268-086-BD;3278-086-BD
Wipethetworemotegreasefittingsbeforeyouapplylubricanttotheremotegreasefittings.
Thetworemotegreasefittings(1)fortheaxleoscillationbearingsarelocatedinthecenterofthe machineontheleftside.
Illustration1g03245999
Applylubricanttothetworemotegreasefittingsfortheaxleoscillationbearings.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:20:48UTC+05302021
PreviousScreen
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
BackupAlarm-Test
SMCS-7406-081
1.TurntheenginestartswitchtoON.
2.Applytheservicebrakes.
3.MovethedirectionalcontroltoREVERSE.
i05600622
Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntilthe directionalcontrolismovedtotheNEUTRALpositionortotheFORWARDposition.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuApr812:21:04UTC+05302021
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
Battery-Clean
SMCS-1401-070
1.Opentheengineaccessdoor.
2.Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoatthepostwithpetroleumjelly. Makesurethatthebatterycablesareinstalledsecurely.
3.Closetheengineaccessdoor.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:21:23UTC+05302021
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Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
i06543763
ThuApr812:21:49UTC+05302021
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
BatteryHold-Down-Tighten
SMCS-7257-527
i01586700
Tightenthehold-downsforthebatteryinordertopreventthebatteriesfrommovingduringmachine operation.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr812:22:12UTC+05302021
PreviousScreen
Product:COMPACTWHEELLOADER
Model:910KCOMPACTWHEELLOADERAY4
Configuration:910KCompactWheelLoaderAY400001-UP(MACHINE)POWEREDBYC3.8Engine
OperationandMaintenanceManual 910Kand914KCompactWheelLoaders
MediaNumber-SEBU9102-15PublicationDate-01/08/2015DateUpdated-21/08/2017
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
i04432282
2.Thebatteryislocatedintheenginecompartmentontherightsideofthemachine.Openthe engineaccessdoor.
3.Disconnectthenegativebatterycableatthebattery.
Note:Donotallowthedisconnectedbatterycabletocontactthenegativebatterypost.
4.Disconnectthenegativebatterycablefromtheframeinordertoinspectthecable.
5.Disconnectthepositivebatterycableatthebattery.
6.Performthenecessaryrepairs.Replacethecablesorthebattery,asneeded.
7.Connectthepositivebatterycableatthebattery.
8.Connectthenegativebatterycabletotheframeofthemachine.
9.Connectthenegativebatterycableatthebattery.
10.Closetheengineaccessdoor.
RecycletheBattery
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
This is the sample of the manual Click on the download link for complete Manual