910G Caterpillar Compact Wheel Loader Operation and Maintenance Manual by quality service repair manual

Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009

Foreword

SMCS-1054;108K;1261;1263;1308;5068;7342

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

MonApr512:21:55UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01281768

AirConditioner-Test

SMCS-7320-081

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgascancausebodilyharmordeath.Donot smokewhenservicingairconditionersorwhereverrefrigerantgasmay bepresent.

1.Starttheengineandruntheengineathighidle.

Illustration1g00679605

2.Pressthetopoftheairconditionerswitch(1).

3.Settheairconditionertemperaturecontrolknob(2)tothesettingformaximumcooling.Setthe fancontrolknob(3)toHIGH.

4.Allowtheairconditioningsystemtostabilizefortwominutes.

Illustration3g00683300

5.Openthereardoorfortheengineonthebacksideofthemachine.Usetheproprodtoholdthe reardooropen.

Illustration2g00679607

6.Tocheckthesystemforrefrigerant,feelthesuctionline(1)andthedischargeline(2).

Ifthesystemcontainsrefrigerant,thedischargelinewillbewarmerthanthesuctionline. Ifthesystemdoesnotcontainrefrigerantorthesystemisverylowonrefrigerant,poorcooling willresult.

7.Closethereardoorfortheengine.

TueApr611:57:31UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009

i00058639

EngineAirFilterPrimaryElement-Clean/Replace

SMCS-1054-510-PY;1054-070-PY

NOTICE

Donotcleanthefilterelementsbybumpingortappingthem.Donot usefilterelementswithdamagedpleats,gasketsorseals.Engine damagecanresult.

Makesurethecleanedfilterelementsarecompletelydrybefore installingintothefilterhousing.Waterremainingintheelementscan causefalseindicationsofcontaminationinScheduledOilSamplingtest results.

Thefilterelementscanbecleanedbyusingthefollowingmethods:

•pressureair

•pressurewater

•detergentwashing

Whenyouusepressureair,themaximumairpressureis205kPa(30psi).Whenyouusepressure water,themaximumwaterpressureis280kPa(40psi).

1.Whenyoucleantheinsidepleatsandtheoutsidepleats,directtheairalongthepleatsordirect thewateralongthepleats.

Theelementcanbewashedinasolutionthatconsistsofwarmwaterandofnonsudsing householddetergent.Fullyrinsethepleats.Allowthefiltertoairdrycompletely.

2.Inspectthefilterelementsafteryoucleanthefilterelements.Donotuseafilterifthepleats,the gasketsorthesealsaredamaged.

3.Coverthecleanfilterelements.Storetheelementsinaclean,drylocation.

Replacetheprimaryelementaftertheprimaryelementhasbeencleanedsixtimes.Alsoreplace theprimaryelementiftheprimaryelementhasbeeninserviceforoneyear.

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01343317

EngineAirFilterServiceIndicator-Inspect/Replace

SMCS-7452-040

NOTICE

Servicetheaircleaneronlywiththeenginestopped.Enginedamage couldresultiftheaircleanerisservicedwhiletheengineisrunning.

Illustration2g00683300

Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdtheengine accessdooropen.

Illustration3g00685301

Thefilterserviceindicatorislocatedinsidetheengineaccessdoorontherightsideofthemachine.

Starttheengine.Runtheengineathighidle.Iftheyellowpistoninthefilterserviceindicatorenters theredzone,servicetheaircleaner.Stoptheengine.

Resettheengineairfilterserviceindicatorbypressingthebuttonontheengineairfilterservice indicator.

Iftheengineairfilterserviceindicatorisnonfunctional,replacetheengineairfilterserviceindicator.

TueApr612:05:32UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01290486

ArticulationBearings-Lubricate

SMCS-7057-086-BD;7065-086-BD;7066-086-BD

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

Illustration2g00689711

Applylubricanttoonegreasefittingontheupperpivotbearing(1).

Applylubricanttoonegreasefittingonthelowerpivotbearing(2).

TueApr611:57:49UTC+05302021

This is the sample of the manual Click on the download link for complete Manual

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009

AxleOscillationBearings-Lubricate

SMCS-3268-086-BD;3278-086-BD

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

Illustration1g00689805

Thegreasefittingsfortheaxleoscillationbearingsarelocatedontheundersideofthemachine.

Applylubricanttothegreasefittinginthefronttrunnionoftherearaxleandtothegreasefittingin thereartrunnionoftherearaxle.

TueApr611:58:06UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01322616

BackupAlarm-Test

SMCS-7406-081

TurntheenginestartswitchkeytoONinordertoperformthetest.

Applytheservicebrake.MovethedirectioncontrollevertoREVERSEposition.

Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe directioncontrolleverismovedtotheNEUTRALpositionortotheFORWARDposition.

Athree-positionswitchattherearofthebackupalarmregulatestheintensityofsound.

Thealarmissetatthehighestsoundlevelwhenthemachineisshippedfromthefactory.Thesetting shouldremainonhigh,unlessthejobsiterequiresalowerintensityofsound.

AllRightsReserved.

PrivateNetworkForSISLicensees.

TueApr611:58:21UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

Thebatteriesarelocatedontheleftandrightsidesofthemachine.Thereisanaccesspanelinorderto gainaccesstoeachbattery.

Tightenthebatteryretainersonallbatteriesatevery1000hourinterval.

Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmoreoften, asrequired:

•Cleanthetopofthebatterieswithacleancloth.

•Keeptheterminalscleanandcoattheterminalswithpetroleumjelly.

•Keeptheterminalcoversinplace.

1.Opentheaccessdoor.

2.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoatedwith petroleumjelly.Installtheterminalcoversafteryoucoattheterminals.

3.Closetheaccessdoor.

TueApr611:58:36UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i02039199

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.Returnusedbatteriestooneofthefollowing locations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Arecyclingfacility

TueApr611:58:52UTC+05302021

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01310461

BatteryElectrolyteLevel-Check

SMCS-1401-535-FLV Table1

THETABLEFORTHEBATTERYELECTROLYTE

Tightenthebatteryretainersonallofthemachines.Tightenthebatteryretainersatevery1000hours.

Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmoreoften.

•Cleanthetopofthebatterieswithacleancloth.

•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.

Abatteryshouldnotrequiremorethan30cc(1oz)ofwaterpercellperweek.Thisshouldexistwith theproperchargingrateandwithamoderateclimate.

Inextremetemperatures,checkthewaterinthecellsweekly.

Illustration2g00694462

Thebatteriesarelocatedontheleftandrightsidesofthemachine.Thereisanaccesspanelinorderto gainaccesstoeachbattery.

1.Opentheaccessdoors.

2.Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoatthepostwithpetroleumjelly.

3.Inspecttheelectrolytelevelineachbatterycell.Amaintenancefreebatterydoesnotrequire inspection.Maintaintheelectrolyteleveltothebottomofthefilleropenings.Usedistilled water.Ifdistilledwaterisnotavailable,usecleandrinkingwater.

4.Closetheaccessdoors.

TueApr611:59:08UTC+05302021

Illustration1g00691023

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Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009 i01310547

Battery,BatteryCableorBatteryDisconnectSwitch-Replace

SMCS-1401-510;1402-510;1411-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition. Illustration1g00691023

2.Opentheaccessdoorsonbothsidesofthemachine.

3.Ifthemachineisequippedwithabatterydisconnectswitch,turntheswitchtoOFF.Remove thebatterydisconnectswitchkey.

Note:Ifthemachineisnotequippedwithabatterydisconnectswitch,disconnectthenegative batterycablefromtheframe.Then,continuewithstep5.

NOTICE

Donotallowthedisconnectedbatterycabletocontactthedisconnect switch.

4.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedtothe frame.

5.Disconnectthenegativebatterycableatthebattery.

Note:Inordertoreplacethebatteries,theaccessdoorsmustberemoved.

6.Performthenecessaryrepairs.Replacethecableorthebatteries,asneeded.

7.Connectthenegativebatterycableatthebattery.

8.Connectthebatterycableatthebatterydisconnectswitch,ifequipped.Ifthemachineisnot equippedwithabatterydisconnectswitch,connectthenegativecabletotheframe.

9.Installthebatterydisconnectswitchkey.Turnthebatterydisconnectswitch(ifequipped)to ON.

TueApr611:59:26UTC+05302021

Product:COMPACTWHEELLOADER

InspectionPlugs(Rear)

Theplugsforbrakeinspectionarelocatedontheaxles.Measurethethicknessofthebrakediscs.

Ifthethicknessofthebrakediscsis4.94mm(0.195inch)orless,replacethebrakediscs.Ifthe thicknessoftheoilgroovesis0.81mm(0.032inch)orless,changethebrakediscs.

RefertoDisassemblyandAssembly,RENR3556,"BrakeandPlanetary-Disassemble".

TueApr611:59:44UTC+05302021

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m4/6/2021 ...

Product:COMPACTWHEELLOADER

Model:910GCOMPACTWHEELLOADERAKR

Configuration:910GWheelLoaderAKR00001-UP(MACHINE)POWEREDBY3064Engine OperationandMaintenanceManual 910GHYSTATWheelLoader

MediaNumber-SEBU7350-00PublicationDate-01/05/2000DateUpdated-06/08/2009

BrakingSystem-Test

SMCS-4011-081;4267-081

ServiceBrakeHoldingAbilityTest

i01310366

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

Testthebrakesonadry,levelsurface.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.Thebrakeholdingeffortthatisrequiredto sustainamachineataspecificenginerpmvariesdependingonthemachine.Thevariationsarethe differencesintheenginesetting,inthepowertrainefficiency,andinthebrakeholdingability,etc.

Note:Inordertoperformthistest,theinchingvalvewillneedtobeneutralized.

Themastercylinderislocatedunderthecabontheleftsideofthemachine.Rod(1)connectsthe inchingvalvetothemastercylinderfortheservicebrakes.

1.Disconnectrod(1)fromlever(2).

Note:Lever(2)mustbefullyforwardinordertopreventtheinchingvalvefromactuating duringtheremainderofthetestprocedure.

2.Starttheengine.Raisethebucketslightly.

3.Applytheservicebrake.Releasetheparkingbrake.

4.MovethedirectioncontrollevertoFORWARD.

5.GraduallyincreasetheenginespeedtothemiddleRPMrange.Themachineshouldnotmove.

Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand engagetheparkingbrake.

6.Reducetheenginespeedtolowidle.MovethedirectioncontrollevertoNEUTRAL.Engage theparkingbrake.Lowerthebuckettotheground.Stoptheengine.

This is the sample of the manual Click on the download link for complete Manual