Product:COMPACTWHEELLOADER
Model:910ECOMPACTWHEELLOADER1SF
Configuration:910EWHEELLOADER1SF00001-01103(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual 910EWHEELLOADER
MediaNumber-SEBU6279-01PublicationDate-01/05/1990DateUpdated-30/01/2002
Foreword
SMCS-7606
Thismanualcontainssafety,operation,transportation,lubricationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatmaybedifferent fromyourmachine.Guardsandcoversmayhavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmayhavecausedchangestoyour machinewhicharenotincludedinthispublication.Read-study-andkeepitwiththemachine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarninglabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthisproduct.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedone.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.Itemswithoutspecificintervalsarelistedunder"WhenRequired" topics.Itemsinthe"MaintenanceIntervals"chartarereferencedtodetailedinstructionsthatfollow.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc)maybeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthe"MaintenanceInterval"chartmaybenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,at"Every500Service Hoursor6Months",alsoservicethoseitemslistedunder"Every250ServiceHoursor3Months", "Every50ServiceHoursorWeekly"and"Every10ServiceHoursorDaily."
MachineDescription
ThisrubbertiredmachineisequippedwithaCaterpillar3114dieselengine.Themachineisprimarily usedforloading,movinganddumpingmaterial.
MachineStorage
ForcompletestorageinformationrefertoSpecialInstructionSEBU9031,"StorageProcedurefor CaterpillarProducts".
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMar311:55:54UTC+05302021
Product:COMPACTWHEELLOADER
Model:910ECOMPACTWHEELLOADER1SF
Configuration:910EWHEELLOADER1SF00001-01103(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual 910EWHEELLOADER
MediaNumber-SEBU6279-01PublicationDate-01/05/1990DateUpdated-30/01/2002
ProductIdentificationandSerialNumberLocations
SMCS-7606
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.
Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration photographs.
TransmissionSerialNumber____________________
EngineSerialNumber____________________
BucketSerialNumber____________________
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMar311:56:47UTC+05302021
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Product:COMPACTWHEELLOADER
Model:910ECOMPACTWHEELLOADER1SF
Configuration:910EWHEELLOADER1SF00001-01103(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual 910EWHEELLOADER
MediaNumber-SEBU6279-01PublicationDate-01/05/1990DateUpdated-30/01/2002
SpecificationsandModelViews
SMCS-7606
Engine(1),fueltank(2),bucket(3),andcaborcanopy(4).
Operator'scompartment(5),hydraulictank(6),radiator(7),transmission(8),andbattery(9).
Basicmachineshippingspecificationsarelistedbelow.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMar311:56:33UTC+05302021
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Product:COMPACTWHEELLOADER
Model:910ECOMPACTWHEELLOADER1SF
Configuration:910EWHEELLOADER1SF00001-01103(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
910EWHEELLOADER
MediaNumber-SEBU6279-01PublicationDate-01/05/1990DateUpdated-30/01/2002
CoolingSystemSpecifications
SMCS-7602
CoolantInformation
Dieselengineoperatingtemperatureshaveincreasedtoimproveengineefficiency.Thismeansproper coolingsystemmaintenanceisespeciallyimportant.Overheating,overcooling,pitting,cavitation erosion,crackedheads,pistonseizures,andpluggedradiatorsareclassiccoolingsystemfailures.In fact,coolantisasimportantasthequalityoffuelandlubricatingoil.
NOTICE
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze,orequivalent.Liquidsupplemental coolantadditivemustbeadded,whennotusingCaterpillarAntifreeze, whichcontainstheproperadditive.
Neveraddcoolanttoanoverheatedengine,enginedamagecanresult. Allowtheenginetocoolfirst.
Allwateriscorrosiveatengineoperatingtemperature.Thecooling systemshouldbeprotectedwitha3%to6%concentrationofliquid supplementalcoolantadditiveatalltimes,regardlessofthe concentrationofantifreeze.
Excessivesupplementalcoolantadditivegreaterthanthe recommended6%,togetherwithconcentrationsofantifreezegreater than65%cancausedepositstoformandcanresultinradiatortube blockage,overheating,and/orwaterpumpsealdamage.
Donotuseliquidsupplementalcoolantadditiveorelementsor antifreezewithDowtherm209Full-Fillcoolant.Dowtherm209FullFillcoolantisnotcompatiblewithotherantifreezeandcoolant mixtures.
Dowtherm209full-fillcoolantwilllowerthewaterpumpcavitation temperatureandcoolantboilingpoint.Theseloweredtemperatures willcauseoverheatingatalowerambienttemperaturethanan ethyleneglycolandwatermix.IfDowthermisused,followthe instructionsprovidedanduseonlytheinhibitorpackagerecommended bythesupplier.
Ifthemachineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.
Theenginecoolingsystemisnormallyprotectedto-28°C(-20°F)with CaterpillarAntifreeze,whenshippedfromthefactoryunlessspecial requirementsaredefined.
Checkthespecificgravityofthecoolantsolutionfrequentlyincoldweathertoensureadequate protection.
Cleanthecoolingsystemifitiscontaminated,iftheengineoverheatsoriffoamingisobservedinthe radiator.
Coolantshouldbedrained,thesystemcleanedandnewcoolantaddedevery3000servicehoursor twoyears.WhennotusingCaterpillarAntifreezeandsupplementalcoolantadditiveasrecommended, thedrainperiodmustbeshortenedto1500servicehoursoroneyear.
Fillingatover20liters(5U.S.gallons)perminutecancauseairpocketsinthecoolingsystem.
Afterdrainingandrefillingthecoolingsystem,operatetheenginewiththeradiatorcapremoveduntil thecoolantreachesnormaloperatingtemperatureandthecoolantlevelstabilizes.Addcoolantas necessarytofillthesystemtotheproperlevel.
Neveroperatewithoutathermostatinthecoolingsystem.Coolingsystemproblemscanarisewithout athermostat.
Referto"KnowYourCoolingSystem,"fromSEBD0518and"CoolantandYourEngine"form SEBD0970,formoredetailedspecifications.
CoolantWater
Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumions,encouragestheformationof insolublechemicalcompoundsbycombiningwithcoolingsystemadditivessuchassilicatesand phosphates.
Thetendencyofsilicatesandphosphatestoprecipitateout-of-solutionincreaseswithincreasingwater hardness.Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumionsencouragesthe formationofinsolublechemicals,especiallyafteranumberofheatingandcoolingcycles.
Caterpillarpreferstheuseofdistilledwaterordeionizedwatertoreducethepotentialandseverityof chemicalinsolubility.
Usingwaterthatmeetstheminimumacceptablewaterrequirementmaynotpreventdrop-outofthese chemicalcompoundstotally,butshouldminimizetheratetoacceptablelevels.
Antifreeze
NOTICE
Caterpillarrecommendsthatthecoolantmixcontainaminimumof 30%CaterpillarAntifreeze,orequivalentandacceptablewaterto maintainanadequatewaterpumpcavitationtemperatureforefficient waterpumpperformance.
Premixcoolantsolutiontoprovideprotectiontothelowestexpected outside(ambient)temperature.Pureundilutedantifreezewillfreezeat -23°C(-10°F).
Onlyuseagreaterconcentration(above30%)ofCaterpillar Antifreezeasneededforanticipatedoutside(ambient)temperatures. Donotexceedacoolantmixtureof60%antifreezetowatersincea concentrationabove60%antifreezewillreducetheengine'sfreeze protectionandincreasethepossibilityofdepositformationinthe coolingsystem.
UseCaterpillarAntifreezeorGMSpecification6038-MAntifreeze.CaterpillarAntifreezeisavailable throughyourCaterpillardealerinquantitiesthatfollow.
Mostcommercialantifreezesareformulatedforgasolineengineapplicationsandwill,therefore,have highsilicatecontent.CaterpillarAntifreezeisformulatedwithalowsilicatecontentandtheproper coolantadditivesforheavydutydieselengines.
GMSpecification6038-Misalowsilicateantifreeze,butsupplementalcoolantadditivemustbe added.
ThemajoradvantagesofCaterpillarAntifreezeare:
*Significantlyreduceswaterpumpsealleakageproblemscausedbyexcessiveconcentrationof chemicaladditives.
*Thereisnoneedtoaddsupplementalcoolantadditiveoninitialfillwhichmustbedonewith currentcommerciallyavailableantifreezes.
*Highsilicateantifreezesusedwithasupplementalcoolantadditivecancauseabuildupof solidsoveraperiodoftimewhichcancauseplugging,lossofheattransfer,andwaterpump sealdamage.
Makeproperantifreezeadditions.
Addingpureantifreezeasamakeupsolutionforcoolingsystemtop-upisanunacceptablepractice.It increasestheconcentrationofantifreezeinthecoolingsystemwhichincreasestheconcentrationof dissolvedsolidsandundissolvedchemicalinhibitorsinthecoolingsystem.Addantifreezemixedwith watertothesamefreezeprotectionasyourcoolingsystem.
UsethechartbelowtoassistindeterminingtheconcentrationofCaterpillarAntifreezetouse.
Supplementalcoolantadditiveisnecessarytopreventrust,scale,pittingand/orcorrosionofengine partsthatcoolantcomesincontactwith.MostantifreezesolutionsDONOTcontainsufficient supplementalcoolantadditive.
NOTICE
Alwaysaddsupplementalcoolantadditiveorequivalenttothecoolant, orinstallaCaterpillarsupplementalcoolantadditiveelement(if equipped).Neverusecoolantonly,exceptifCaterpillarAntifreezeis beingusedwhichcontainstheadditive.Inthiscase,nosupplemental coolantadditiveisneededoninitialfill,butisnecessaryona maintenancebasis.
Usesupplementalcoolantadditiveorasupplementalcoolantadditive element(ifequipped).Thiswillprovidea3%to6%concentrationin thecoolingsystemtohelppreventcorrosion.
Topreventoverinhibitingtheengine'scoolingsystem,neveruseboth theliquidsupplementalcoolantadditiveandthesupplementalcoolant additiveelement(ifequipped)atthesametime.Theuseofthese additivestogethercouldresultinexcessiveconcentrationthatwould exceedtheCaterpillarrecommendedmaximumof6%.
Excessiveconcentrationofanadditivecanformdepositsonthehigher temperaturesurfacesofthecoolingsystemandcreatebarrierthat reducestheengine'sheattransfercharacteristics.Reducedheat transfercouldcausecrackingofthecylinderheadandotherhigh temperaturecomponents.Excessiveconcentrationsofadditivecould alsoacceleratewaterpumpsealwear.
SupplementalcoolantadditiveisneededwhennotusingCaterpillar Antifreezeforpremixedcoolantsolution.
LiquidsupplementalcoolantadditivecanbepurchasedfromyourCaterpillardealer.Followthe instructionsonthecontainer.
NOTICE
DONOTaddsupplementalcoolantadditiveatinitialfillwhenusing CaterpillarAntifreeze.CaterpillarAntifreezecontainsthenecessary supplementalcoolantadditiveprecharge.Additionofsupplemental coolantadditivecouldresultinanoverconcentration.
OninitialfillofaneworreconditionedengineifCaterpillarAntifreezeisnotused,add1liter(1 quart)ofsupplementalcoolantadditive,orequivalent,foreach30liters(8U.S.gallons)sothatthe coolingsystemwillhavea3%to6%concentrationofsupplementalcoolantadditive.
Tomaintaina3%to6%concentrationofadditive,addliquidsupplementalcoolantadditiveorinstall amaintenancesupplementalcoolantadditiveelement(ifequipped),every250servicehoursoroil change,whicheveroccursfirst.Usethe8T5296TestKittocheckforconcentration.
Iftheengineisnotequippedwithspin-onelement,add.25liter(1/2pint)ofsupplementalcoolant additiveforeach38liters(10U.S.gallons)ofcoolantcapacitytomaintainthe3%to6% concentrationofadditive.
This is the sample of the manual Click on the download link for complete Manual
CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleandcorrosion. Itdissolvesmineralscale,corrosionproducts,lightoilcontaminationandsludge.
Cleanthesystemaccordingtothemaintenanceintervalchart,orwheneverthecoolantisdirtyor foaming.
CoolingsystemcleanersareavailablefromyourCaterpillardealerinthequantitieslistedbelow. Followthelabeldirectionsforproperusage.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedMar312:35:45UTC+05302021
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Product:COMPACTWHEELLOADER
Model:910ECOMPACTWHEELLOADER1SF
Configuration:910EWHEELLOADER1SF00001-01103(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual 910EWHEELLOADER
MediaNumber-SEBU6279-01PublicationDate-01/05/1990DateUpdated-30/01/2002
Every10ServiceHoursorDaily
SMCS-7602
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.
EngineOil CheckOilLevel
Donotoverfillthecrankcasetoavoidenginedamage.
2.MaintaintheoillevelbetweentheADDandFULLmarksonthedipstick(1).
3.Removetheoilfillplug(2)andaddoilifnecessary.
4.Cleanandinstallthefillplug.
5.Closetheaccesscover.
Thetransmissionoildipstick/fillcapislocatedontheleftsideofthemachineatthehitch.
1.MaintaintheoilbetweentheADDandFULLmarksonthedipstick/fillcapatLOWIDLE.
2.Removetheoildipstick/fillcapandaddoilifnecessary.
3.Cleanandinstallthedipstick/fillcap.
