Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
MonFeb813:44:41UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017 i02699184
AccessDoorsandCovers
SMCS-7273-572;7273-573
EngineHood
Illustration1g01355455
Pulluponthehandle.Raisetheenginehooduntilthehoodsupportcylinderlocksinposition.
Illustration2g01355456
Squeezethelockonthecylinderinordertolowerthehood.Lowerthehooduntilthehoodlatches.
RightSideandLeftSideAccessDoorsandCovers
Illustration3g01355651
(1)AccessCover (2)AccessDoor
Themachineisequippedwithrightsideandleftsideaccesspanels.
Illustration4g01355653 Thumbscrewfortheaccesspanel Notethattheenginehoodisremovedforclarity.
Opentheaccessdoorinordertogainaccesstothethumbscrew.Usethethumbscrewtoremovethe accesspanel.
Illustration6g01358974
(1)AccessDoor (2)KeySlot
Usetheignitionkeyinordertoopenthefrontaccessdoor.Openthedoorawayfromthewindshield.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:39:22UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine OperationandMaintenanceManual
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017 i02699187
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD
Wipethegreasefittingsbeforeyoulubricatethegreasefittings.
Illustration2g01355731 Applylubricanttothegreasefittingsfortheupperandlowerbearingandfortheoscillationbearing.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:41:47UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine OperationandMaintenanceManual
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017 i01390799
BackupAlarm-Test
SMCS-7406-081
Thebackupalarmismountedbelowtheradiatorintheenginecompartment. Thebackupalarmhasonesoundlevel.Thesoundlevelisnotadjustable.
TurntheenginestartswitchkeytotheONpositioninordertoperformthetest. Applytheservicebrake.MovethedirectioncontrolswitchtotheREVERSEposition.
Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe directioncontrolswitchismovedtotheNEUTRALpositionortotheFORWARDposition.
Copyright1993-2021CaterpillarInc.
WedFeb1009:42:01UTC+05302021
This is the sample of the manual Click on the download link for complete Manual
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
2.Thebatteryislocatedunderthehoodontherightsideofthemachine.Openthehood.
Illustration1g01355762
BatteryonRightSide
(1)PositiveBatteryTerminal
(2)BatteryHoldDown
(3)NegativeBatteryTerminal
Toavoidpersonalinjuryfromelectricalshock,ensurethatthenegative batterycableisdisconnectedfirst.
3.Disconnectthenegativebatterycableatthebattery.
4.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.
5.Disconnectthepositivebatterycable.Removetheoldbatteryfromthemachine.
6.Placethenewbatteryinthemachine.Connectthepositivebatterycabletothebattery.
7.Connectthenegativebatterycableatthebattery.
RecycletheBattery
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:42:15UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual 906H,907Hand908HCompactWheelLoaders
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
TiltCylinderBearingsandBucketLinkageBearingsLubricate
SMCS-5104-086-BD;6107-086-BD
Wipeallgreasefittingsbeforeyouapplylubricant.
Lubricatethegreasefitting(1)fortheheadendofthetiltcylinder.
Lubricatethegreasefitting(2)fortherodendofthetiltcylinder.Thereisonegreasefittinginthe centerofthemachine.
Lubricatethegreasefitting(3)fortheupperpivotpinofthetiltlinkage.Thereisonegreasefittingin thecenterofthemachine.
Lubricatethegreasefittings(4)forthelowerpivotpinofthetiltlinkage.Thereisonegreasefittingin thecenterofthemachine.
Illustration3g01358749
Lubricatethegreasefitting(5)fortheupperpivotpinofthequickcouplerassembly.Thereisone greasefittinginthecenterofthemachine.
Lubricatethegreasefittings(6)forthelowerpivotpinofthequickcouplerassembly.Thereisa greasefittingforeachsideofthemachine.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:53:47UTC+05302021
Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual 906H,907Hand908HCompactWheelLoaders
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
Stoptheengineinordertoinspectthebelts.
Ifanewbeltisinstalled,checkthebeltadjustmentafter20hoursofoperation.Abeltisconsideredto beusedafter20hoursofoperation.
Inspecttheconditionofthebeltsandtheadjustmentofthebelts.Thebeltsshoulddeflect10mm (0.39inch)to11mm(0.43inch)underastraightpushof45N(10lb).Thismeasurementshouldbe takenbetweenthealternatorpulleyandthecrankshaftpulleyorthismeasurementshouldbetaken betweenthecrankshaftpulleyandtheairconditionercompressorpulley.
Note:A144-0235BorroughsBeltTensionGaugemaybeusedtomeasurebelttension.
Illustration1g01355810
1.Loosenthebolts(1).
2.Movethealternatoruntilthecorrecttensionisreached.
3.Tightenthebolts.
4.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeattheadjustment procedure.
5.Repeattheprocedurefortheairconditioningcompressorbelt(2).
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:42:28UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine OperationandMaintenanceManual
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017 i02699193
BrakePads-Check
Thebrakepadsarelocatedbehindthefrontaxleonthedriveshaft.Measurethethicknessofthebrake pads.Ifthethicknessofeitherofthetwobrakepadsislessthan4.00mm(0.16inch),replacethe brakepads.RefertoDisassemblyandAssembly,"BrakeCaliper-Remove"andDisassemblyand Assembly,"BrakeCaliper-Install".
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual 906H,907Hand908HCompactWheelLoaders
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
BrakeSystemFluid-Change-IfEquipped
SMCS-4258-044;7579-044-BRK
Hotoilandcomponentscancausepersonalinjury. Donotallowhotoilorcomponentstocontactskin.
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
Note:Brakefluidreservoirsareavailableonlyonstandardmachines.
Purgevalvesforthebrakesystemarelocatedonservicebrakecylinders.Thecylindersarelocatedon thedriveaxle.Accessthepurgevalvesbelowthemachine.
1.Parkthemachineonahard,levelsurface.Stoptheengine.Allowthefluidtocoolforfive minutes.However,thebrakefluidshouldbewarmforthisprocedure.
2.Thoroughlycleantheoutsideofthepurgevalves.Attachalinetothepurgevalve.Drainthe fluidfromeachpurgevalveintoasuitablecontainer.
Illustration1g01355891
3.Removethelidonthebrakefluidreservoir.Thefluidreservoirislocatedinthecompartmentin frontofthecab.Addthecorrecttypeofbrakefluidtothereservoir.RefertoOperationand MaintenanceManual,"LubricantViscositiesChart"forthecorrectfluid.
4.Openthepurgevalve.
5.Fullydepresstheservicebrakethatisbeingpurged.
6.Closethepurgevalve.
7.Releasetheservicebrake.
8.RepeatSteps4through7untilnoairisinthefluidthatdrainsfromthepurgevalve.Ensurethat thereservoirremainsfulloffluid.
9.Starttheengine.Runthemachineforafewminutes.Checkforanyleaks.Maintainthefluid levelbetweenthemarksonthereservoir.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual 906H,907Hand908HCompactWheelLoaders
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017
BrakeSystemFluidLevel-Check-IfEquipped
SMCS-4258-535-FLV;7579-535-BRK
Hotoilandcomponentscancausepersonalinjury. Donotallowhotoilorcomponentstocontactskin.
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
Note:Brakefluidreservoirsareavailableonlyonstandardmachines.
1.Parkthemachineonahard,levelsurface.
2.Thefluidreservoirislocatedinthecompartmentinfrontofthecab.
3.Checkthefluidlevelwhentheengineisstopped.
4.Maintainthefluidlevelbetweenthemarksonthereservoir.
5.Ifthefluidlevelislow,addfluid.
a.Removethelidonthebrakefluidreservoir.
b.Addthecorrecttypeofbrakefluidtothereservoir.RefertoOperationandMaintenance Manual,"LubricantViscositiesChart"forthecorrectfluid.
c.Installthelidonthereservoir.
6.Checkforanyleaks.Maintainthefluidlevelbetweenthemarksonthereservoir.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:43:08UTC+05302021
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Product:COMPACTWHEELLOADER
Model:907HCOMPACTWHEELLOADERMJF
Configuration:907HWheelLoaderMJF00001-UP(MACHINE)POWEREDBY3044CEngine
OperationandMaintenanceManual 906H,907Hand908HCompactWheelLoaders
MediaNumber-SEBU8028-03PublicationDate-01/06/2007DateUpdated-14/08/2017 i03751342
BrakingSystem-Test
SMCS-4011-081;4267-081
ServiceBrakeHoldingAbilityTest
Personalinjurycanresultifthemachinemoveswhiletesting.
Ifthemachinebeginstomoveduringtest,reducetheenginespeed immediatelyandengagetheparkingbrake.
Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.
MakesurethatthesteeringframelocklinkisintheSTOREDposition. Testthebrakesonadry25%slope.
Fastentheseatbeltbeforeyoutestthebrakes.
Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.
1.Starttheengine.Raisetheworktoolslightly.
2.Applytheservicebrake.Releasetheparkingbrake.
Themachineshouldnotmoveunderthefollowingconditions. Theengineisatlowidle.
Thebucketisempty.
Themachineiswarmedupandthemachineisfullystopped.
Theservicebrakeisfirmlydepressed.
Ifthemachinemoves,consultyourCaterpillardealer.
3.Engagetheparkingbrake.Lowertheworktooltotheground.Stoptheengine.
NOTICE
Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.
ParkingBrakeHoldingAbilityTest
Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.
MakesurethatthesteeringframelocklinkisintheSTOREDposition. Testthebrakesonadry20%slope.
Note:ThetestconditionisdifferentfromtheServiceBraketest. Fastentheseatbeltbeforeyoutestthebrakes.
Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.
1.Starttheengine.Raisetheworktoolslightly.
2.Engagetheparkingbrake.Releasetheservicebrakegradually.
Note:Theparkingbrakeindicatorlightshouldcomeon.Theparkingbrakelightshouldflashif themachineisingear.
Themachineshouldnotmoveunderthefollowingconditions. Theengineisatlowidle.
Thebucketisempty.
Themachineiswarmedupandthemachineisfullystopped.
Theparkingbrakeispulledupfirmly.
Ifthemachinemoves,consultyourCaterpillardealer.
Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand applytheservicebrakepedal.
3.Lowerthebuckettotheground.Stoptheengine.
NOTICE
Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.
Havethedealerinspectand,ifnecessary,repairtheparkingbrakes beforereturningthemachinetooperation.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedFeb1009:43:21UTC+05302021
This is the sample of the manual Click on the download link for complete Manual