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834H Caterpillar Wheel Dozer Operation and Maintenance

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Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

Foreword

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:18:04UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual 834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

Alternator-Inspect

SMCS-1405-040

i08193182

Preparethemachineformaintenance.RefertoOperationandMaintenanceManual,"Preparethe MachineforMaintenance".RefertostepsforlockoutcontrolsthatDOESNOTrequiretheengineto berunning.

Illustration1g01092657

Thealternatorisontherightsideofthemachine.

Caterpillarrecommendsascheduledinspectionofthealternator.Inspectthealternatorforloose connectionsandforproperbatterycharging.

Keepthebatteriesfullycharged.

Airtemperatureaffectsthecrankingpowerofthebatteries.Keepthebatterieswarm.Theenginewill notcrankifthebatteriesaretoocold.Awarmenginewillnotcrankifthebatteriesaretoocold.

Whentheengineisoperatedforshortperiodsoftime,thebatteriesmaynotfullyrecharge.Makesure thatthealternatorisproperlyfunctioning.Thealternatorwillchargethebatteries.

Reference:Foradditionalinformation,refertotheappropriateServiceManualforthismachine.

Copyright1993-2025CaterpillarInc. AllRightsReserved.

PrivateNetworkForSISLicensees.

WedJan2911:29:35UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

ArticulationBearings-Lubricate

SMCS-7057-086-BD;7065-086-BD;7066-086-BD

CrushingHazard.Connectthesteeringframelockbetweenfrontand rearframesbeforeservicingthemachineinthearticulationarea. Disconnectthesteeringframelockandsecureitinthestoredposition beforeresumingoperation.Failuretodosocouldresultinserious injuryordeath.

i04835273

RefertoOperationandMaintenanceManual,"SteeringFrameLock"beforeenteringthearticulation joint.

Wipeoffthefittingsbeforeanylubricantisapplied.

This is the sample of the manual Click on the download link for complete Manual

Illustration1g01092660

Applygreasethroughonefittingontheupperpivotbearing.

Illustration2g01092661

Applygreasethroughonefittingonthelowerpivotbearing.

Copyright1993-2025CaterpillarInc. AllRightsReserved.

WedJan2911:29:46UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine OperationandMaintenanceManual

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

AxleGuard-Clean-IfEquipped

SMCS-7185-070

i02853805

Besuretocleananydebrisorcutanydebristhatmaybeintheaxleoraxleguardarea.Ifthereis debristhatispackedorwrappedinthisarea,removethedebris.Besurethatthewheelextensionsare notrubbingontheframe.Rubbingandpackeddebrismaydamageduo-coneseals.Rubbingand packeddebrismayalsocauseexcessiveheatorsparks.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:30:10UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual 834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

AxleOilCoolerFilter-Replace-IfEquipped

SMCS-3004-510-AOC

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Cat®products.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

Illustration1g01091905

FrontFilter

Illustration2g01091907

RearFilter

Thefiltersarelocatedundertheaccessdoorontheleftcabplatform.

1.Stoptheengine.

2.Useastraptypewrenchtoremovethefilters.Disposeoftheusedfiltersproperly.

3.Cleanthefiltermountingbases.Makesurethatalloftheusedgasketisremovedfromeach filtermountingbase.

Illustration3g00101318

4.Applyathincoatofcleandifferentialoiltothegasketofeachnewoilfilter.

5.Installthenewfiltersbyhand.Whenthegasketcontactsthefiltermountingbase,tightenthe filterbyanadditional3/4turn.

6.Starttheengineandruntheengineatlowidle.Checkforleaks.

7.Checkthelevelofthedifferentialoil.

Reference:RefertoOperationandMaintenanceManual,"DifferentialandFinalDriveOil Level-Check"forthecorrectprocedure.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:30:23UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018 i04835329

AxleOscillationBearings-Lubricate

SMCS-3268-086-BD;3278-086-BD

CrushingHazard.Connectthesteeringframelockbetweenfrontand rearframesbeforeservicingthemachineinthearticulationarea. Disconnectthesteeringframelockandsecureitinthestoredposition beforeresumingoperation.Failuretodosocouldresultinserious injuryordeath.

RefertoOperationandMaintenanceManual,"SteeringFrameLock"beforeenteringthearticulation joint.

Wipeoffthefittingsbeforeanylubricantisapplied.

Illustration2g01091940

Applygreasethroughtworemotefittingsneartherodendoftherightsteeringcylinder.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:30:37UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

BackupAlarm-Test

SMCS-7406-081

TurntheenginestartswitchtotheONpositioninordertoperformthetest.

Applytheservicebrake.

MovethetransmissioncontroltotheREVERSEposition.

i02153808

Thealarmshouldstarttosoundimmediately.Thealarmwillcontinuetosounduntilthetransmission controlismovedtotheNEUTRALpositionortotheFORWARDposition.

Illustration1g01091949

834HWheelTractor

Illustration2g01098921

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:30:51UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual 834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

Battery-Clean

SMCS-1401-070

1.Preparethemachineformaintenance.RefertoOperationandMaintenanceManual,"Prepare theMachineforMaintenance".RefertostepsforlockoutcontrolsthatDOESNOTrequirethe enginetoberunning.

2.Openthebatterycompartmentontherightrearsideofthemachine.

3.Cleanthebatteryterminalsandthesurfacesofthebatterieswithacleancloth.Coatthebattery terminalswithpetroleumjelly.Makesurethatthebatterycablesareinstalledsecurely.

i08193197

WedJan2911:31:03UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual 834HWheelDozerand836HLandfillCompactor

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

Copyright1993-2025CaterpillarInc.

AllRightsReserved. PrivateNetworkForSISLicensees.

i07746330

WedJan2911:31:14UTC+05302025

Product:WHEELDOZER

Model:834HWHEELDOZERBTX

Configuration:834HWheelDozerBTX00001-UP(MACHINE)POWEREDBYC18Engine

MediaNumber-SEBU7838-14PublicationDate-01/06/2014DateUpdated-08/08/2018

BatteryHold-Down-Tighten

SMCS-7257-527

1.Preparethemachineformaintenance.RefertoOperationandMaintenanceManual,"Prepare theMachineforMaintenance".RefertostepsforlockoutcontrolsthatDOESNOTrequirethe enginetoberunning.

2.Openthebatterycompartmentontherightrearsideofthemachine.

i08193200

3.Overtime,thevibrationofanoperatingmachinecancausethebatteryhold-downstoloosen. Tohelptopreventloosebatteriesandthepossibilityofloosecableconnections,tightenthe eightnutsonthetwohold-downstoatorqueof2.50±0.25N·m(22±2lbin).

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2911:31:25UTC+05302025

This is the sample of the manual Click on the download link for complete Manual

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