Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-07PublicationDate-01/09/2015DateUpdated-16/05/2017
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferentfrom yourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCatdealer forthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof warningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
s00037320
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperator gainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)liststhe itemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelistedunderthe "WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepagenumberforthestepby-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.UsetheMaintenanceInterval Scheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedin themaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehours or3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10 servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer, birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadverselyaffect performancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchasbrakes, steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurtherinformation.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplyto allCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedApr2722:28:20UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
EjectorCarrierRollers-Check/Adjust
SMCS-6229-535;6229-025
Twoejectorcarrierrollersarelocatedatthebaseoftheejector.Theserollerspreventtheejectorfrom contactingthefloorofthebowl.
Checktheadjustmentfortheejectorcarrierrollers.Theejectorcarrierrollersarecorrectlyadjustedif theejectordoesnotcontactthebottomofthebowl.
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowlandtheaprontotheground.
3.Loosenrollershaftclampingbolt(1).
i05939904
4.Moveeccentricrollershaft(2)toapositionthatallowstheejectortopassoverthebottomofthe bowl.Theejectorcarrierrollersmustbeadjustedsothattheclearancebetweenthebottomofthe ejectorandthebottomofthebowlisbetween2.0to4.0mm(0.08to0.16inch).
5.Tightenrollershaftclampingbolt(1).Tightentheboltto370±50N·m(273±37lbft).
6.RepeatStep3throughStep5inordertoadjusttheotherejectorcarrierroller.
7.Starttheengine.
8.Movetheejectorforwardandbackward.
9.Stoptheengine.
10.Checkfordragbetweentheejectorandthebottomofthebowl.Repeattheadjustment procedure,ifnecessary.
FormoreinformationrefertoTestingandAdjusting,"EjectorClearance-Adjust".
Copyright1993-2022CaterpillarInc.
PreviousScreen
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
EjectorCarrierRollers-Inspect/Pack/Replace
SMCS-6229-086;6229-510;6229-040
Twoejectorcarrierrollersarelocatedatthebaseoftheejector.
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowlandtheaprontotheground.
3.Removethedebrisfromeachrollerinordertoinspecttherollers.
4.Packthebearingsoftherollers.
Reference:MachineSystemsDisassemblyandAssembly,"Roller(EjectorCarrier)"
Reference:HydraulicSystemSpecifications,"Ejector"
i02444688
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
EjectorGuideRollers-Check/Adjust
SMCS-6230-535;6230-025
Theejectorguiderollersareatthemiddleoftheejector.Therearetwoejectorguiderollers.These rollerspreventtheejectorfromcontactingthesidesofthebowl.Theserollerspreventtheejectorfrom cocking.
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowltothegroundandclosetheapron.
3.Takethemeasurementbetweentheejectorguiderailstodeterminethenarrowestpoint.
4.Movetheejectortothenarrowestpointinsidethebowl.
5.Loosenrollershaftclampingbolt(1).
i06561520
6.Moveeccentricrollershaft(2)toaclearanceof2.0to4.0mm(0.08to0.16inch)betweenthe ejectorrollersandtheejectorguiderails.
7.Tightenrollershaftclampingbolt(1).Tightentheboltto370±50N·m(273±37lbft).
8.RepeatStep4throughStep7toadjusttheotherejectorguideroller.
9.Starttheengine.
10.Movetheejectorforwardandbackward.
11.Stoptheengine.
12.Checkfordragbetweentheejectorguiderollersandthesidesofthebowl.Repeatthe adjustmentprocedure,ifnecessary.
FormoreinformationrefertoTestingandAdjusting,"EjectorClearance-Adjust".
Copyright1993-2022CaterpillarInc. AllRightsReserved.
WedApr2722:43:21UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
EjectorGuideRollers-Inspect/Pack/Replace
SMCS-6230-086;6230-510;6230-040
Theejectorguiderollersarelocatedatthemiddleoftheejector.Therearetwoejectorguiderollers. Theserollerspreventtheejectorfromcontactingthesidesofthebowl.Theserollerspreventthe ejectorfromcocking.
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowltothegroundandclosetheapron.
3.Removeanydebrisfromeachejectorguideroller.
4.Inspecttheejectorguiderollersfordamage.Replacetheejectorguiderollers,ifnecessary.
i02501076
5.Packtheejectorguiderollers.ConsultyourCaterpillardealerforfurtherinformationonthis procedure. Copyright1993-2022CaterpillarInc. AllRightsReserved.
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
EjectorSupportRollers-Check/Adjust
Theejectorsupportrollersareattherearoftheejector.Therearetwoejectorsupportrollers.These rollerssupporttherearportionoftheejector. 1.Parkthemachineonlevelground.Engagetheparkingbrake.
This is the sample of the manual Click on the download link for complete Manual
2.Lowerthebowltothegroundandclosetheapron.
3.Takethemeasurementbetweentheejectorsupportrailstodeterminethenarrowestpoint.
4.Movetheejectorsupportrollerstothenarrowestpointinsidethebowl.
5.Loosenrollershaftclampingbolt(1).
6.Moveeccentricrollershaft(2)toobtainaclearanceof2.0to4.0mm(0.08to0.16inch)between theejectorsupportrollersandtheejectorsupportrails.
7.Tightenrollershaftclampingbolt(1).Tightentheboltto370±50N·m(273±37lbft).
8.RepeatStep4throughStep7toadjusttheotherejectorsupportroller.
9.Starttheengine.
10.Movetheejectorforwardandbackward.
11.Stoptheengine.
12.Checkfordragbetweentheejectorandthesidesoftheframe.Repeattheadjustment procedure,ifnecessary.
FormoreinformationrefertoTestingandAdjusting,"EjectorClearance-Adjust".
WedApr2722:42:56UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
EjectorSupportRollers-Inspect/Lubricate
i07789798
2.Lowerthebowltothegroundandclosetheapron.
3.Removeanydebrisfromeachejectorsupportroller.
4.Inspecttheejectorsupportrollersfordamage.Replacetheejectorsupportrollers,ifnecessary.
5.Cleanthegreasefittings(2)andlubricatethegreasefittingsfortheejectorsupportrollers.
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedApr2722:42:44UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
ElectronicUnitInjector-Inspect/Adjust
Besuretheenginecannotbestartedwhilethismaintenanceis beingperformed.Topreventpossibleinjury,donotusethe startingmotortoturntheflywheel.
Hotenginecomponentscancauseburns.Allowadditionaltime fortheenginetocoolbeforemeasuring/adjustingtheunit injectors.
Theelectronicunitinjectorsusehighvoltage.Disconnectthe unitinjectorenablecircuitconnectorinordertoprevent personalinjury.Donotcomeincontactwiththeinjector terminalswhiletheengineisrunning.
Onlyqualifiedservicepersonnelshouldperformthismaintenance.Refertothefollowingtopicsforyour machineforthecorrectcheckingprocedureandforthecorrectadjustmentprocedure.
•EngineSystemsOperation,TestingandAdjusting,"ElectronicUnitInjector-Test"
•EngineSystemsOperation,TestingandAdjusting,"ElectronicUnitInjector-Adjust"
TheoperationofCaterpillarengineswithimproperadjustmentsoftheelectronicunitinjectorcan reduceengineefficiency.Thisreducedefficiencycouldresultinexcessivefuelusageand/orshortened enginecomponentlife.
Copyright1993-2022CaterpillarInc. AllRightsReserved.
WedApr2722:42:29UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-07PublicationDate-01/09/2015DateUpdated-16/05/2017
DraftArmWearPlates-Check/Adjust
1.Checktheclearancebetweenthedraftarmwearplate(1)andtheshoe(2).Referto Specifications,"DraftFrame"forthenecessaryclearance.Addshims,ifnecessary.Asrequired usetheshimsto2.5±2.5mm(0.10±0.10inch)betweenthebowlandthedraftarmwearplates. Nogougingorpeelingofbasematerialallowed.
2.Chockthewheels.
3.Useasuitableliftingdeviceinordertolifttherearofthescraper.Lifttherearofthescraperin ordertoplacethebowlinthelowestpossibleposition.Supporttherearofthescraperforsafety.
4.Removetheupperboltsforthewearplate.
5.Removecribbingandraisethebowlasfaraspossible.
6.Removelowerboltsforthewearplate.
7.Replaceshimsorreplacethewearplate. Repeattheprocedurefortheothersideofthebowl.
WedApr2722:42:17UTC+05302022
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-13PublicationDate-01/09/2015DateUpdated-16/09/2020
ElevatorChain-Inspect/Adjust
SMCS-6231-040;6231-025
InspecttheElevatorChain
Illustration1g03381857 Bowlhasbeenremovedforeaseofviewing
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowltotheground.Shutofftheengine.
3.Inspecttheslackoftheelevatorchainatthewidestspacethatisbetweenthearrows.Thewidest spacewillbehalfwaybetweentheuppersprocketandtheloweridler.Theupperarrowislocated
attheloweredgeoftheframeassemblyfortheelevator.Thelowerarrowisontheuppersideof theelevatorchain.Theslackintheelevatorchainshouldbe254to356mm(10to14inch).
Note:Adjusttheelevatorchainwhenthedistancebetweenthearrowsexceeds356mm (14inch).
4.Inspecttheelevatorchainforwear.
5.Measurethelengthoftenchainlinks.Replacetheelevatorchainifthetenlinksmeasuremore than1079mm(42.5inch).RefertoDisassemblyandAssembly,"Flight(Elevator)-Removeand Install"forfurtherinformation.
Note:Failuretoreplaceawornelevatorchainwillresultinexcessiveweartothedrivesprockets.
AdjusttheElevatorChain
Illustration2g02206233
1.Parkthemachineonlevelground.Engagetheparkingbrake.
2.Lowerthebowltotheground.Shutofftheengine.
3.Removebolt(1).
4.Movetheelevatoradjustmentarm(2)tothedesiredopening.
5.Replacebolt(1).
6.Repeatsteps3through5fortheotherelevatorchain.
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedApr2722:42:13UTC+05302022
PreviousScreen
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
Asampleofthedifferentialandthefinaldriveoilcanbeobtainedbypullingasamplethroughtheoil levelgaugetube.Oillevelgaugetube(1)islocatedbehindthehoodcompartment,nexttothehitch. RefertoSpecialPublication,PEHP6001,"HowToTakeAGoodOilSample"formoreinformation aboutobtainingasampleofthedifferentialandfinaldriveoil. Copyright1993-2022CaterpillarInc.
ElevatorChainIdler-Clean/Repack
Illustration2g03358888
2.Placeliftchainsaroundtheflightnearesttheidlerrollers(3).
3.Useacranetoliftthechainsofftheidlerrollers(3).
4.Removetheendcapoftheidlerroller(3).
Illustration3g03358875
5.Removethenut(1)andthebolt(2)fromtheidlerrollerandremovetheidlerroller(3).
6.Removetheinnershield,innersleeve,andbearingsoftheidlerroller.
7.Packthebearings.
8.Reinstallintheidlerroller. Copyright1993-2022CaterpillarInc. AllRightsReserved.
WedApr2722:41:58UTC+05302022
PreviousScreen
Product:WHEELTRACTOR-SCRAPER
Model:623KWHEELTRACTOR-SCRAPERWTB
Configuration:623KWheelTractor-ScraperWTB00001-UP(MACHINE)POWEREDBYC13Engine
OperationandMaintenanceManual
623KWheelTractor-Scraper
MediaNumber-SEBU8795-07PublicationDate-01/09/2015DateUpdated-16/05/2017
1.Parkthemachineonlevelground.
2.Lowerthebowl.Shutofftheengine.
3.Maintaintheoillevelbetweenthe"FULL"andthe"ADD"marksontheoillevelgauge(1).
4.Removeoilfillercap(2).Addoil,ifnecessary.
5.Cleanoilfillercap(2)andinstalloilfillercap(2).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb27-04-2022
This is the sample of the manual Click on the download link for complete Manual
