Product:WHEELSCRAPER
Model:615CWHEELSCRAPER2XG
Configuration:615CWheelTractor-Scraper2XG00001-UP(MACHINE)POWEREDBY3306Engine
OperationandMaintenanceManual
MediaNumber-SEBU6246-00PublicationDate-01/06/1988DateUpdated-11/10/2001
ProductIdentificationandSerialNumberLocations
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.
Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration photographs.
TractorEngineSerialNumber____________________
TractorTransmissionSerialNumber____________________
ScraperSerialNumber____________________
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SatAug1202:32:15UTC+05302023
Product:WHEELSCRAPER
Model:615CWHEELSCRAPER2XG
Configuration:615CWheelTractor-Scraper2XG00001-UP(MACHINE)POWEREDBY3306Engine
OperationandMaintenanceManual
615CWHEELTRACROR-ELEVATINGSCRAPER
MediaNumber-SEBU6246-00PublicationDate-01/06/1988DateUpdated-11/10/2001
SpecificationsandModelViews
Radiator(1),Batteries(2),FinalDrives(3),Transmission(4),DraftFrame(5)andElevator(6).
Operator'scompartment(7),SpeedReducer(8),Ejector(9),FuelTank,(10),PushBlock,(11),Bowl, (12),EjectorFloor(13)andSuspendedAxle(14).
Basicmachineshippingspecificationsarelistedbelow.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SatAug1202:32:02UTC+05302023
Product:WHEELSCRAPER
Model:615CWHEELSCRAPER2XG
Configuration:615CWheelTractor-Scraper2XG00001-UP(MACHINE)POWEREDBY3306Engine
OperationandMaintenanceManual
615CWHEELTRACROR-ELEVATINGSCRAPER
MediaNumber-SEBU6246-00PublicationDate-01/06/1988DateUpdated-11/10/2001
Foreword
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarninglabelsonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorpreforming lubrication,maintenanceandrepaironthisproduct.
Thismanualcontainssafetyinformation,operationinstructionsandlubricationandmaintenance information.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatmaybedifferent fromyourmachine.Also,guardsandcoversmayhavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmayhavecausedchangestoyour machinewhicharenotincludedinthispublication.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Read-study-andkeepithandy.
Photographsorillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.Itemswithoutspecificintervalsarelistedunder"WhenRequired." Itemsinthe"MaintenanceIntervals"arereferencedtodetailedinstructionsthatfollow.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)maybeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthe"MaintenanceIntervals"maybenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500Service Hoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursorMonthly,Every 50ServiceHoursorWeeklyandEvery10ServiceHoursorDaily.
MachineDescription
Thismachineisequippedwithadirect-injection3306turbochargedengineandsemi-automaticpower shifttransmission.Ithasvariableflowhydraulicsandairapplied/springreleasedbrakes.
Thismachineisdesignedprimarilyformovingandhaulingmaterial.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SatAug1202:31:23UTC+05302023
Product:WHEELSCRAPER
Model:615CWHEELSCRAPER2XG
Configuration:615CWheelTractor-Scraper2XG00001-UP(MACHINE)POWEREDBY3306Engine
OperationandMaintenanceManual
MediaNumber-SEBU6246-00PublicationDate-01/06/1988DateUpdated-11/10/2001
Safety
WarningSignsandLabels
Thereareseveralspecificsafetysignsonyourmachine.Theirexactlocationanddescriptionofthe hazardarereviewedinthissection.Pleasetakethetimetofamiliarizeyourselfwiththesesafetysigns.
Makesurethatyoucanreadallsafetysigns.Cleanorreplacetheseifyoucannotreadthewordsor seethepictures.Whencleaningthelabelsuseacloth,waterandsoap.Donotusesolvent,gasoline, etc.
Youmustreplacealabelifitisdamaged,missingorcannotberead.Ifalabelisonapartthatis replaced,makesureanewlabelisinstalledonthereplacedpart.SeeyourCaterpillardealerfornew labels.
Donotoperatethismachineunlessyouhavereadandunderstandthe instructionsandwarningsintheOperationandMaintenanceguide. Failuretofollowtheinstructionsorheedthewarningscouldresultin injuryordeath.ContactanyCaterpillardealerforreplacementguides. Propercareisyourresponsibility.
HighPressureCylinder
Donotremoveanyvalve,hydraulicfitting,orvalvecore,nor disassembleanypartsuntilpressurehasbeenrelieved.
TORELIEVEPRESSURE:
1.Shutoffengineandwaitfiveminutesuntilhydraulicsystempressure isrelieved.
2.Relievegaspressureintheaccumulatorcylinderbyopeningthe chargingvalveoneturnonly.
CAUTION:Cylinderschargedwithdrynitrogen.Tochargecylinder; Chargewithdrynitrogengas.
Seeyourcaterpillardealerwhohastoolsanddetailedinformation requiredforchargingcylinders.
Locatedontheaccumulatorattherightrearofthetractor.
ToavoidpossibleweakeningofthisROPS,consultaCaterpillardealer beforealteringthisROPSinanyway.Theprotectionofferedbythis ROPSwillbeimpairedifithasbeensubjectedtostructuraldamageor hasbeeninvolvedinanoverturnincident.
Locatedoutsidethecab,ontheROPS.
SuspensioncollapseswhencontrolismovedtoLOCKDOWNorengine isshutoffreducingclearancebetweenframeandaxlecomponents.Stay clearwithenginerunningtopreventpersonalinjury.
Locatedontherearofthetractorfenders.
General
This is the sample of the manual Click on the download link for complete Manual
Attacha"DONOTOPERATE"orsimilarwarningtagtostartswitchorcontrolsbeforeservicingor repairingthemachine.Thesetags,FormSEHS7332,areavailablefromyourCaterpillardealer.
Wearahardhat,protectiveglassesandotherprotectiveequipmentasrequiredbyjobconditions.
Donotwearlooseclothingorjewelrythatcancatchoncontrolsorotherpartsofthemachine.
Makecertainallprotectiveguardsandcoversaresecuredinplaceonthemachine.
Keepthemachine,especiallythedeck,walkwaysandsteps,freeofforeignmaterial,suchasdebris, oil,toolsandotheritemswhicharenotpartofthemachine.
Securealllooseitemssuchaslunchboxes,toolsandotheritemswhicharenotpartofthemachine.
Knowtheappropriatework-sitehandsignalsandwhogivesthem.Acceptsignalsfromoneperson only.
Neverputmaintenancefluidsintoglasscontainers.
Useallcleaningsolutionswithcare.
Reportallneededrepairs.
Donotallowunauthorizedpersonnelonthemachine.
Performallmaintenanceunlessotherwisespecifiedasfollows:
*Parkthemachineonlevelgroundandengagetheparkingbrake.
*Movethetransmissionlevertoneutral.
*Engagethetransmissionneutrallock.
*Theenginestopped.
*Thestartswitchkeyoffandthekeyremoved.
*Thedisconnectswitchoffandthekeyremoved.
PressureAir
Pressureaircancausepersonalinjury.Whenusingpressureairforcleaning,wearaprotectiveface shield,protectiveclothingandprotectiveshoes.
Themaximumairpressuremustbebelow205kPa(30psi)forcleaningpurposes.
FluidPenetration
Alwaysuseaboardorcardboardwhencheckingforaleak.Escapingfluidunderpressure,evenapinholesizeleak,canpenetratebodytissue,causingseriousinjury,andpossibledeath.Iffluidisinjected intoyourskin,itmustberemovedsurgicallybyadoctorfamiliarwiththistypeofinjurywithinafew hours.
AsbestosInformation
Cautionshouldbeusedtoavoidbreathingdustthatmaybegeneratedwhenhandlingcomponents containingasbestosfibers.Ifthisdustisinhaled,itcanbehazardoustoyourhealth.Componentsin Caterpillarproductsthatmaycontainasbestosfibersarebrakepads,brakebandandlining assemblies,clutchplatesandsomegaskets.Theasbestosusedinthesecomponentsisusuallybound inaresinorsealedinsomeway.Normalhandlingisnothazardousaslongasairborndustwhich containsasbestosisnotgenerated.
Ifdustwhichmaycontainasbestosispresent,thereareseveralcommonsenseguidelinesthatshould befollowed.
1.Neverusecompressedairforcleaning.
2.Avoidbrushingorgrindingofasbestoscontainingmaterials.
3.Forcleanup,usewetmethodsoravacuumequippedwithahighefficiencyparticulateair(HEPA) filter.
4.Useexhaustventilationonpermanentmachiningjobs.
5.Wearanapprovedrespiratorifthereisnootherwaytocontrolthedust.
6.Complywithapplicablerulesandregulationsfortheworkplace(forexampleintheU.S.A.,OSHA requirementsassetforthin29CFR1910.1001).
7.Followenvironmentalrulesandregulationsfordisposalofasbestos.
8.Avoidareaswhereasbestosparticlesmaybeintheair.
CrushingorCuttingPrevention
Supportequipmentandattachmentsproperlywhenworkingbeneaththem.Donotdependon hydrauliccylinderstoholditup.Anyattachmentcanfallifacontrolismoved,orifahydraulicline breaks.
Neverattemptadjustmentswhilethemachineismovingortheengineisrunningunlessotherwise specified.
Wherethereareimplementlinkages,theclearanceinthelinkageareawillincreaseordecreasewith movementoftheimplement.
Stayclearofallrotatingandmovingparts.
Keepobjectsawayfrommovingfanblades.Theywillthroworcutanyobjectortoolthatfallsoris pushedintothem.
Donotuseakinkedorfrayedwireropecable.Weargloveswhenhandlingthewireropecable.
Retainerpins,whenstruckwithforce,canflyoutandinjurenearbypersons.Makesuretheareais clearofpeoplewhendrivingretainerpins.
Wearprotectiveglasseswhenstrikingaretainerpintoavoidinjurytoyoureyes.
Chipsorotherdebriscanflyoffobjectswhenstruck.Makesurenoonecanbeinjuredbyflying debrisbeforestrikinganyobject.
RolloverProtectiveStructure(ROPS)
ToavoidpossibleweakeningofthisROPS,consultaCaterpillardealerbeforealteringtheFOPSin anyway.TheprotectionofferedbythisROPSwillbeimpairedifit,orthecab,hasbeensubjectedto structuraldamageorhasbeeninvolvedinanoverturnincident.
BurnPrevention
Atoperatingtemperature,theenginecoolantishotandunderpressure.Theradiatorandalllinesto heatersortheenginecontainhotwaterorsteam.Anycontactcancausesevereburns.
Steamcancausepersonalinjury.
Checkthecoolantlevelonlyaftertheenginehasbeenstoppedandthefillercapiscoolenoughto removewithyourbarehand.
Removethecoolingsystemfillercapslowlytorelievepressure.
Coolingsystemconditionercontainsalkalithatcancausepersonalinjury.Avoidcontactwiththeskin andeyesanddonotdrink.
Allowcoolingsystemcomponentstocoolbeforedraining.
Oils
Hotoilandcomponentscancausepersonalinjury.Donotallowhotoilorcomponentstocontactthe skin.
Atoperatingtemperature,thehydraulictankishotandcanbeunderpressure.
Removethehydraulictankfillercaponlyaftertheenginehasbeenstoppedandthefillercapiscool enoughtoremovewithyourbarehand.
Removethehydraulictankfillercapslowlytorelievepressure.
Relieveallpressureinair,oil,fuelorcoolingsystemsbeforeanylines,fittingsorrelateditemsare disconnectedorremoved.
Batteries
Batteriesgiveoffflammablefumeswhichcanexplode.
Donotsmokewhenobservingthebatteryelectrolytelevels.
Electrolyteisanacidandcancausepersonalinjuryifitcontactsskinoreyes. Alwayswearprotectiveglasseswhenworkingwithbatteries.
FireorExplosionPrevention
Allfuels,mostlubricantsandsomecoolantmixturesareflammable.
Fuelleakedorspilledontohotsurfacesorelectricalcomponentscancauseafire.
Donotsmokewhilerefuelingorinarefuelingarea.
Donotsmokeinareaswherebatteriesarecharged,orwhereflammablematerialsarestored.
Batteriesinseriesmaybelocatedinseparatecompartments.Whenusingjumpercablesalways connectpositive(+)cabletopositive(+)terminalofbatteryconnectedtostartersolenoidand negative(-)cablefromexternalsourcetostarternegative(-)terminal.(Ifnotequippedwithstarter negativeterminal,connecttoengineblock.)
Seethe"OperationSection"ofthismanualforspecificinstructions.
Cleanandtightenallelectricalconnections.Checkdailyforlooseorfrayedelectricalwires.Haveall looseorfrayedelectricalwirestightened,repairedorreplacedbeforeoperatingthemachine.
Keepallfuelsandlubricantsstoredinproperlymarkedcontainersandawayfromallunauthorized persons.
Storealloilyragsorotherflammablematerialinaprotectivecontainer,inasafeplace.
Donotweldorflamecutonpipesortubesthatcontainflammablefluids.Cleanthemthoroughlywith nonflammablesolventbeforeweldingorflamecuttingonthem.
Removeallflammablematerialssuchasfuel,oilandotherdebrisbeforetheyaccumulateonthe machine.
Donotexposethemachinetoflames,burningbrush,etc.,ifatallpossible.
Shields,whichprotecthotexhaustcomponentsfromoilorfuelsprayintheeventofaline,tubeor sealfailure,mustbeinstalledcorrectly.
Haveafireextinguisheravailableandknowhowtouseit.Inspectandhaveitservicedas recommendedonitsinstructionplate.
Ether
Etherispoisonousandflammable.
Breathingethervaporsorrepeatedcontactofetherwithskincancausepersonalinjury.
Useetheronlyinwellventilatedareas.
Donotsmokewhilechangingethercylinders.
Useetherwithcaretoavoidfires.
Donotstorereplacementethercylindersinlivingareasorintheoperator'scompartment.
Donotstoreethercylindersindirectsunlightorattemperaturesabove39°C(102°F).
Discardcylindersinasafeplace.Donotpunctureorburncylinders.
Keepethercylindersoutofthereachofunauthorizedpersonnel.
Lines,TubesandHoses
Donotbendorstrikehighpressurelines.Donotinstallbentordamagedlines,tubesorhoses.
Repairanylooseordamagedfuelandoillines,tubesandhoses.Leakscancausefires.Contactyour Caterpillardealerforrepairorreplacement.
Checklines,tubesandhosescarefully.Donotuseyourbarehandtocheckforleaks.Useaboardor cardboardtocheckforleaks.See"FluidPenetration"inthe"Safety"sectionformoredetails.Tighten allconnectionstotherecommendedtorque.Replaceifanyofthefollowingconditionsarefound.
1.Endfittingsdamagedorleaking.
2.Outercoveringchafedorcutandwirereinforcingexposed.
3.Outercoveringballooninglocally.
4.Evidenceofkinkingorcrushingoftheflexiblepartofhose.
5.Armouringembeddedintheoutercover.
6.Endfittingsdisplaced.
Makesurethatallclamps,guardsandheatshieldsareinstalledcorrectlytopreventvibration,rubbing againstotherparts,andexcessiveheatduringoperation.
MountingandDismounting
Mountanddismountthemachineonlywherestepsand/orhandholdsareprovided.
Usebothhandsandfacethemachine,whenmountinganddismounting.
Nevergetonoroffamovingmachine.Neverjumpoffthemachine.
Donottrytoclimbonoroffthemachinewhencarryingtoolsorsupplies.Useahandlinetopull equipmentupontotheplatform.
PreparingtoStarttheEngine
Starttheengineonlyfromtheoperator'sstation.Nevershortacrossthestarterterminalsoracrossthe batteries,asthiscouldbypasstheengineneutral-startsystemaswellasdamagetheelectricalsystem.
Inspecttheconditionoftheseatbeltandmountinghardware.Replaceanydamagedorwornparts. Replacetheseatbeltregardlessofappearance,afterthreeyearsofuse.
Adjusttheseatsothatfullpedaltravelcanbeobtainedwiththeoperator'sbackagainsttheseatback.
Makesurethemachineisequippedwithalightingsystemasrequiredbyconditions.
Makesurealllightsareworkingproperly.
Makesurenooneisworkingon,underneathorclosetothemachinebeforestartingtheengineor beginningtomovethemachine.Makesuretheareaisfreeofpersonnel.
StartingtheEngine
Donotstarttheengineormoveanyofthecontrolsifthereisa"DONOTOPERATE"orsimilar warningtagattachedtothestartswitchorcontrols.
MoveallattachmentcontrolstotheHOLDpositionbeforestartingtheengine.
Movethetransmissionlevertoneutral.
Engagetheneutrallocklever.
Engagetheparkingbrake.
Startandoperatetheengineinawellventilatedareaonly.Inanenclosedarea,venttheexhausttothe outside.
PreparingtoOperatetheMachine
Clearallpersonnelfromthemachineandthearea.
Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaswires,ditches,etc.
Besureallwindowsareclean.Securethedoorsandwindowsineithertheopenorshutposition.
Adjusttherearviewmirrors(ifequipped)forbestvision,especiallyclosetothemachine.
Makesurethemachinehorn,thebackupalarm(ifequipped)andallotherwarningdevicesare workingproperly.
Fastentheseatbeltsecurely.
Checkforproperoperationofallcontrolsandprotectivedeviceswhilemovingslowlyinanopen area.
OperatingtheMachine
Operatethemachineonlywhileseated.
Operatethecontrolsonlywiththeenginerunning.
Theoperatormustsatisfyhimselfthatnoonewillbeendangeredbeforemovingthemachine.
Donotallowridersonthemachineunlessadditionalseat,seatbeltandRolloverProtectiveStructure (ROPS)areprovided.
Reportanyneededrepairsnotedduringoperation.
Carryimplementsclosetotheground,approximately40cm(15in)abovegroundlevel.
Stayasafedistancefromtheedgeofcliffs,overhangsandslideareas.
Ifthemachinebeginstosidesliponagrade,immediatelyturnthemachinedownhill.
Becarefultoavoidtheconditionwhichcouldleadtotippingwhenworkingonhills,banksorslopes, andwhencrossingditches,ridgesorotherobstructions.
Workupanddownslopes,ratherthansideways,wheneverpossible.
Keepthemachineundercontrolanddonotworkitoveritscapacity.
Besurehitchpointsandthetowingdeviceareadequate.
Connecttrailingequipmenttoadrawbarorhitchonly.
Neverstraddleawireropecableorsimilardevice,norallowotherstodoso.
Nopersonnelshouldbebetweenthemachineandtrailingequipmentwhenmaneuveringtoconnect them.Blockthetongueorhitchoftrailingequipmenttoalignitwiththedrawbarorhitch.
Knowthemaximumheightandwidthofyourmachine.
AlwayskeeptheRolloverProtectiveStructure(ROPS)(ifequipped)installedwhenoperatingthe machine.
ParkingtheMachine
Parkonalevelsurface.Ifnecessarytoparkonagrade,blockthemachine.
Depresstheservicebraketostopthemachine.
Movethetransmissionlevertoneutral.
Engagetheparkingbrake.Engagetheneutrallocklever.
Lowerallimplementstothegroundandapplyslightdownpressure.
Stoptheengine.
TurnthestartswitchkeytotheOFFposition.
Removethestartswitchkeyandthedisconnectswitchkey.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SatAug1202:31:37UTC+05302023
Product:WHEELSCRAPER
Model:615CWHEELSCRAPER2XG
Configuration:615CWheelTractor-Scraper2XG00001-UP(MACHINE)POWEREDBY3306Engine
OperationandMaintenanceManual
615CWHEELTRACROR-ELEVATINGSCRAPER
MediaNumber-SEBU6246-00PublicationDate-01/06/1988DateUpdated-11/10/2001
GeneralTorqueSpecifications
Foradditionaltorquespecifications,notincludedinthissection,referto"TorqueSpecifications," FormSENR3130,availablefromyourCaterpillardealer.
BoltTorquesforGroundEngagingTools
StandardTorqueforHoseClamps-WormDriveBandType
NOTICE
Thefollowingchartgivesthetorquesforinitialinstallationofhose clampsonnewhoseandforreassemblyorretighteningofhoseclamps onexistinghose.
GeneralTorqueforStandardBolts,NutsandTaperlockStuds
NOTICE
Thefollowingchartsgivegeneraltorquesforbolts,nutsandtaperlock studsofSAEGrade5orbetterquality.
TorquesforBoltsandNutsWithStandardThreads
TorquesforTaperlockStuds
