Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004 s00037320
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2622:56:15UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004
ArticulationBearings-Lubricate
SMCS-7057-086;7065-086;7066-086
1.Parkthetractoronahard,levelsurface.Stoptheengine.Engagetheparkingbrake.
2.Wipeoffthefittingsbeforeanylubricantisapplied.
3.Apply5P-0960MolybdenumGreasetothetwofittings.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2623:01:48UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004
Battery-Clean
SMCS-1401-070
Alllead-acidbatteriescontainsulfuricacidwhichcanburntheskinand clothing.Alwayswearafaceshieldandprotectiveclothingwhen workingonornearbatteries.
Illustration1g00990809 Tiltthecabupward.Thebatteriesarelocatedunderthecab.
Reference:RefertoOperationandMaintenanceManual,"CabTilting"forthetiltingprocedure.
Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoattheterminalpostwithpetroleum jelly.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2623:02:25UTC+05302023
This is the sample of the manual Click on the download link for complete Manual
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2023CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
i06543763
WedJul2623:02:35UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual
554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004 i01899618
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-510;1401-040;1402-040;1402-510
Failuretoproperlyservicethebatteriesmaycausepersonalinjury.
Preventsparksnearthebatteries.Theycouldcausevaporstoexplode. Donotallowthejumpstartcableendstocontacteachotherorthe machine.
Donotsmokewhencheckingbatteryelectrolytelevels.
Electrolyteisanacidandcancausepersonalinjuryifitcontactsthe skinoreyes.
Alwaysweareyeprotectionwhenstartingamachinewithjumpstart cables.
Improperjumpstartprocedurescancauseanexplosionresultingin personalinjury.
Whenusingjumpercables,alwaysconnectthepositive(+)jumpercable tothepositive(+)batteryterminalfirst.Next,connectthenegative(-) jumpercabletotheframeawayfromthebatteries.Followthe procedureintheOperationandMaintenanceManual.
Jumpstartonlywithanenergysourceofthesamevoltageasthestalled machine.
Turnoffalllightsandaccessoriesonthestalledmachine.Otherwise, theywilloperatewhentheenergysourceisconnected.
1.Turnofftheenginestartswitchandallcabswitches.
Illustration1g00998693 Thebatterydisconnectswitchislocatedontheleftsideofthemachine.
2.TurnthebatterydisconnectswitchcounterclockwisetotheOFFposition.
Illustration2g00990809
3.Tiltthecabupward.Thebatteriesarelocatedunderthecab.
Reference:Forthetiltingprocedure,refertoOperationandMaintenanceManual,"Cab Tilting".
4.Disconnectthenegativebatterycableatthebattery.
5.Disconnectthenegativebatterycableatthebatterydisconnectswitch.
Note:Donotallowthedisconnectedbatterycabletocontactthebatterydisconnectswitch.
6.Disconnectthepositivebatterycableatthebattery.
7.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
Reference:Forcleaningprocedures,refertoOperationandMaintenanceManual,"BatteryClean".
8.Performthenecessaryrepairs.Ifnecessary,replacethebatterycablesorthebattery.
Reference:Formoreinformation,refertoSpecialInstruction,SEHS7633,"BatteryTest Procedure".
9.Connectthepositivebatterycableatthebattery.Connecttheotherendofthepositive batterycabletothebatterydisconnectswitch.
10.Connectthenegativebatterycableatthebattery.Connecttheotherendofthenegative batterycabletothebatterydisconnectswitch.
11.Tiltthecabdownward.
12.TurnthebatterydisconnectswitchclockwisetotheONposition.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2623:02:50UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual
554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004
Belts-Inspect/Adjust/Replace
SMCS-1357-040;1357-510;1357-025
Note:Stoptheengineinordertoinspectthebelts.
Note:Thetensionofausedbeltwithmorethan30minutesofoperationatratedspeedshouldbe 400±44N(90±10lb).Thetensionofanewbeltwith30minutesofoperationorlessatrated speedshouldbe534±22N(120±5lb).
Note:Neverreplaceonebelt.Alwaysreplacetwobelts,ifequipped.
554Forwarder
AirConditionerBelt
Illustration1g01001622
(1)MountingBracket
(2)AdjustmentBolt
(3)MountingBolt
(4)Compressor
(5)AirConditionerBelt
Inspection
1.Inspecttheconditionofairconditionerbelt(5).Checkthetensionoftheairconditioner belt.
Iftheairconditionerbeltrequiresadjustmentorreplacement,proceedtotheadjustment procedure.
Adjustment
1.Loosenmountingbolt(3).Loosenadjustmentbolt(2).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(1).Usetheratchetas aleverinordertorotatecompressor(4)untilthecorrectbelttensionisachieved.
3.Tightenadjustmentbolt(2).Tightenmountingbolt(3).
4.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
Replacement
1.Loosenmountingbolt(3).Loosenadjustmentbolt(2).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(1).Usetheratchetas aleverinordertorotatecompressor(4)untilthebeltisloose.
3.Removethebelt.
4.Replacethebeltwithanewbelt.
5.Insertaratchetwithasquaredriveintotheholeinmountingbracket(1).Usetheratchetas aleverinordertorotatecompressor(4)untilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(2).Tightenmountingbolt(3).
7.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
AlternatorBelt
(7)Alternator
(8)MountingBolt
(9)MountingBracket
(10)AdjustmentBolt
(11)AlternatorBelt
Inspection
1.Inspecttheconditionofalternatorbelt(11).Checkthetensionofthealternatorbelt.
Ifthealternatorbeltrequiresadjustmentorreplacement,proceedtotheadjustment procedure.
Adjustment
1.Loosenmountingbolt(8).Loosenadjustmentbolt(10).
2.Insertaratchetwithasquaredriveintotheholeinthemountingbracket(9).Usetheratchet asaleverinordertorotatealternator(7)untilthecorrectbelttensionisachieved.
3.Tightenadjustmentbolt(10).Tightenmountingbolt(8).
4.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
Replacement
1.Loosenmountingbolt(8).Loosenadjustmentbolt(10).
2.Insertaratchetwithasquaredriveintotheholeinthemountingbracket(9).Usetheratchet asaleverinordertorotatealternator(7)untilthebeltisloose.
3.Removetheoldbelt.
4.Installanewbelt.
5.Insertaratchetwithasquaredriveintotheholeinthemountingbracket(9).Usetheratchet asaleverinordertorotatealternator(7)untilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(10).Tightenmountingbolt(8).
7.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
564and574BForwarders
AirConditionerBelt
Illustration3g01004184
(1)Compressor
(2)MountingBolt
(3)AdjustmentBolt
(4)MountingBracket
(5)AirConditionerBelt
Inspection
1.Inspecttheconditionofairconditionerbelt(5).Checkthetensionoftheairconditioner belt.
Iftheairconditionerbeltrequiresadjustmentorreplacement,proceedtotheadjustment procedure.
Adjustment
1.Loosenmountingbolt(2).Loosenadjustmentbolt(3).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(4).Usetheratchetas aleverinordertorotatecompressor(1)untilthecorrectbelttensionisachieved.
3.Tightenadjustmentbolt(3).Tightenmountingbolt(2).
4.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
Replacement
1.Loosenmountingbolt(2).Loosenadjustmentbolt(3).
2.Insertaratchetwithasquaredriveintotheholeinmountingbracket(4).Usetheratchetas aleverinordertorotatecompressor(1)untilthebeltisloose.
3.Removethebelt.
4.Replacethebeltwithanewbelt.
5.Insertaratchetwithasquaredriveintotheholeinmountingbracket(4).Usetheratchetas aleverinordertorotatecompressor(1)untilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(3).Tightenmountingbolt(2).
7.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
AlternatorBelt
(7)MountingBracket
(8)AdjustmentBolt
(9)Alternator
(10)MountingBolt
(11)AlternatorBelt
Inspection
1.Inspecttheconditionofalternatorbelt(11).Checkthetensionofthealternatorbelt.
Ifthealternatorbeltrequiresadjustmentorreplacement,proceedtotheadjustment procedure.
Adjustment
1.Loosenmountingbolt(10).Loosenadjustmentbolt(8).
2.Rotatealternator(9)untilthecorrectbelttensionisachieved.
3.Tightenadjustmentbolt(8).Tightenmountingbolt(10).
4.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
Replacement
1.Loosenmountingbolt(10).Loosenadjustmentbolt(8).
2.Rotatealternator(9)untilthebeltisloose.
3.Removetheoldbelt.
4.Installanewbelt.
5.Rotatealternator(9)untilthecorrectbelttensionisachieved.
6.Tightenadjustmentbolt(8).Tightenmountingbolt(10).
7.Recheckthebelttension.Ifthetensionisincorrect,repeattheadjustmentprocedure.
WedJul2623:03:13UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004 i01929742
BladeCylinderBearings-Lubricate-IfEquipped
SMCS-6060-086
S/N-KBN1-UP
S/N-RLS1-UP
Thebladeconsistsoftwocylinders.
Illustration1g01003891
SideViewoftheBlade 1.Wipeoffthefourgreasefittingsbeforeanylubricantisapplied.
2.Apply5P-0960MolybdenumGreasetothegreasefittingoneachbearing.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2623:04:12UTC+05302023
Product:FORWARDER
Model:564FORWARDERKBN
Configuration:564FORWARDERKBN00001-UP(MACHINE)POWEREDBY3056EEngine
OperationandMaintenanceManual 554,564and574BForwarders
MediaNumber-SEBU7796-01PublicationDate-01/01/2004DateUpdated-30/01/2004 i01929751
BladeLinkage-Lubricate-IfEquipped
SMCS-6060-086
S/N-KBN1-UP
S/N-RLS1-UP
1.Wipeoffthegreasefittingsbeforeanylubricantisapplied.
2.Apply5P-0960MolybdenumGreasetothegreasefittingoneachbearing.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedJul2623:04:23UTC+05302023
This is the sample of the manual Click on the download link for complete Manual