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45 Caterpillar Challenger Operation and Maintenance Manual

Page 1


California Proposition65Warning

Copyright1993-2023CaterpillarInc.

AllRightsReserved.

PrivateNetworkForSISLicensees.

FriMar1000:00:48UTC+05302023

FriMar1000:01:59UTC+05302023

FriMar1000:05:53UTC+05302023

EngineCrankcaseBreather-

HydraulicSystemBreather-

Maintenance-Every1000Hoursor1Year*

HydraulicSystem-

FuelFilter-

TransmissionClutchCalibration**-

RolloverProtectiveStructure(ROPS)-

FrontIdler,MidwheelandDriveWheelHubs-

EngineAirCleaner-

Maintenance-Every2000Hoursor2Years*

CoolingSystem-

FuelInjectorTimingandEngineValveClearance-

Maintenance-Every3000Hoursor2Years*

CoolingSystem-

Maintenance-Every6000Hoursor4Years*

CoolingSystem-

Maintenance-WhenRequired

EngineAirCleaner-

CabAirFilter-

FuelTank-

FuelFilter-

UsedFilterInspectionWindshieldWipersandWasher-

ElectronicMonitoringCenter(EMC)-

Fuses-

ParkingBrake-

Three-PointHitch-

Maintenance-Every10ServiceHoursorDaily

YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.

This is the sample of the manual Click on the download link for complete Manual

Weakorinoperativehoodlift-assiststrutscouldcausethehood tolowerunexpectedly,possiblycausingpersonalinjury.To preventunexpectedhoodlowering,alwaysengagethehood supportlatchassoonasthehoodisinthefull-raisedposition.

NOTICE

Accumulatedgreaseandoilonamachineisafirehazard. Removethedebriswithsteamcleaningorhighpressurewater atleastevery1000hoursoranytimeanysignificantquantityof oiisspilledonthemachine.

Fluidescapingunderpressure,evenapinhole-sizedleak,can penetratebodytissue,causingseriousinjury,andpossible death.

Alwaysuseaboardorcardboardwhencheckingforaleak.If fluidisinjectedintoyourskin,itmustbetreatedbyadoctor familiarwiththistypeofinjuryimmediately. TrackandUndercarriageInspection

Thecoolingsystemoperatesunderpressurewhichiscontrolled bytheradiatorpressurecap.Removingthecapwhilethe systemishotmayallowescapeofhotcoolantandsteam, causingseriousburns.

Beforeremovingtheradiatorcap,allowthesystemtocool.Use athickclothandturntheradiatorcapslowlytothefirststopto allowpressuretoescapebeforefullyremovingthecap.

Avoidcontactwithcoolant. Copyright1993-2023CaterpillarInc.

Recalibrate

Donotfillthefuelfilterwithfuelbeforeinstallingit.Thefuelis notfilteredandcouldbecontaminated.Contaminatedfuel causesacceleratedweartofuelsystemparts.

This is the sample of the manual Click on the download link for complete Manual

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